Search Results (77)

Phonolite is a fine-grained, shallow extrusive rock rich in alkali minerals and containing iron/titanium-bearing minerals. This rock is widely used as a construction material for building exteriors due to its excellent abrasion resistance and insulation properties. However, during the cutting process, approximately 70% of the rock is discarded as tailing. So, this study aims to repurpose tailings from a phonolite cutting and sizing plant into a high-alkali ceramic raw mineral concentrate. To enable the use of phonolite tailings in ceramic manufacturing, it is necessary to remove coloring iron/titanium-bearing minerals, which negatively affect the final product. To achieve this removal, dry/wet magnetic separation processes, along with flotation, were employed both individually and in combination. The results demonstrated that using dry high-intensity magnetic separation (DHIMS) resulted in a concentrate with an Fe₂O₃ + TiO₂ grade of 0.95% and a removal efficiency of 85%. The wet high-intensity magnetic separation (WHIMS) process reduced the Fe₂O₃ + TiO₂ grade of the concentrate to 1.2%, with 70% removal efficiency. During flotation tests, both pH levels and collector concentration impacted the efficiency and Fe₂O₃ + TiO₂ grade (%) of the concentrate. The lowest Fe₂O₃ + TiO₂ grade of 1.65% was achieved at a pH level of 10 with a collector concentration of 2000 g/t. Flotation concentrates processed with DHIMS achieved a minimum Fe₂O₃ + TiO₂ grade of 0.90%, while those processed with WHIMS exhibited higher Fe₂O₃ + TiO₂ grades (>1.1%) and higher recovery rates (80%). Additionally, studies on flotation applied to WHIMS concentrates showed that collector concentration, pulp density, and conditioning time significantly influenced the Fe₂O₃ + TiO₂ grade of the final concentrate. Full article

Shale oil, a major unconventional energy source with extensive global reserves, presents significant processing challenges due to the exceptional stability of its emulsions. Characterized by small droplet sizes and high interfacial film strength, these emulsions resist efficient treatment via conventional thermal-chemical or electrostatic dehydration. To address the difficulties in separation, unclear dehydration mechanisms, and inconsistent single-field (electric) performance, this study investigates dehydration using a novel electric–magnetic–ultrasonic coupling field system. Dehydration efficiency under an electric field alone increased with electric field strength, frequency, duration, and temperature. Magnetic or ultrasonic fields alone yielded negligible effects. Coupling an electric field with ultrasound enhanced efficiency, while adding a magnetic field to electricity provided no improvement and decreased efficiency with longer exposure or higher magnetic intensity. The multi-field coupling achieved significant demulsification. Both optimal dehydration performance and minimum energy consumption operating conditions were identified, capable of reducing shale oil water content below 0.5%. Full article

This study investigates the effectiveness of various beneficiation methods for recovering chromium from refined ferrochrome slag. Dry magnetic separation at different field intensities (0.45 T and 0.8 T) showed that selective extraction of metallic chromium (Cr_met) is more efficient at 0.45 T, achieving a recovery rate of up to 90.05%. Pneumatic separation using SEPAIR technology demonstrated promising results, especially for wide particle size fractions (0–20 mm), where chromium recovery reached 40.32% due to density differences between slag particles and metallic inclusions. Enrichment on a shaking table proved to be the most selective method, producing a concentrate with 29.9% Cr and 90.7% recovery, although the yield was low (3.8%). SEM-EDX and SEM-BSE analyses confirmed the heterogeneous phase composition of slag grains, revealing chromium–iron alloys embedded in oxide matrices. Based on laboratory experiments and material characterization, it is concluded that magnetic separation can be used for preliminary concentration, pneumatic classification is effective for processing bulk slag with economic potential, and gravity concentration on shaking tables is suitable for producing high-grade concentrates. The resulting tailings, low in chromium, are suitable for reuse in the production of building materials after carbonation treatment. Full article

As a critical mineral, magnesite plays a vital role in industries such as steelmaking, construction, and advanced technologies due to its high thermal stability and chemical resistance. However, the beneficiation of low-grade magnesite ores (~38.36% MgO) remains challenging due to the presence of iron, silica, and calcium-bearing impurities. This study proposes an integrated beneficiation strategy combining medium-intensity magnetic separation and flotation techniques to upgrade a low-grade magnesite ore. After grinding to 75 µm (d₈₀), the sample was subjected to two-stage magnetic separation at 5000 Gauss to remove Fe-bearing minerals, reducing Fe₂O₃ below 0.5%. The non-magnetic fraction was then treated through a two-stage reverse flotation process using dodecylamine (350 g/t) and diesel oil (60 g/t) at pH 7 to reject silicate gangue. This was followed by a four-stage direct flotation using sodium oleate (250 g/t), sodium silicate (350 g/t), and SHMP (100 g/t) at pH 10 to selectively recover magnesite while suppressing Ca-bearing minerals. The optimized flowsheet achieved a final concentrate with MgO > 46.5%, SiO₂ ≈ 1.05%, Fe₂O₃ ≈ 0.44%, and CaO ≈ 0.73%, meeting the specifications for refractory-grade magnesite. These results highlight the effectiveness of a combined magnetic–flotation route in upgrading complex, low-grade magnesite deposits for commercial use. Full article

Wet High-Intensity Magnetic Separators (WHIMSs) have become well established in mineral processing operations by efficiently separating particles based on their magnetic properties. While the existing literature extensively discusses WHIMS performance under varying operational conditions, there is a notable absence of attention to the degradation of coils over time and methods for its detection. In this paper, we address this gap by proposing a novel approach to detect coil degradation in WHIMSs, enabling timely maintenance interventions to maintain optimal performance. Through experimental analysis in an industrial environment, we show the significant effect of coil deterioration on WHIMS efficiency. We also introduce a real-time monitoring method using current measurements in coil sets. This method provides a practical solution for identifying and addressing coil degradation, helping to improve maintenance practices and sustain operational efficiency in mineral processing facilities. The experiments were conducted in a Brazilian iron ore processing company in Itabira, Minas Gerais. Full article

The High-Intensity Heavy-Ion Accelerator Facility (HIAF) is a significant national science and technology infrastructure project, constructed by the Institute of Modern Physics, Chinese Academy of Sciences (IMP, CAS). It is designed to provide intense proton, heavy ion beams, and target-produced radioactive ion beams for nuclear physics and related research. Large-aperture, high-precision, room-temperature, and superconducting dipole magnets are extensively used to achieve high-intensity beams. However, for large-scale magnets (particularly superconducting magnets), the traditional Hall probe mapping measurement platform encounters several limitations: a long preparation time, high cost, low testing efficiency, and positional inaccuracies caused by repeated magnet disassembly. This paper presents a new magnetic field mapping measurement system incorporating ultrasonic motors operable in strong magnetic fields (≥7 T), enabling portable, highly efficient, and high-precision magnetic field measurements. After system integration and commissioning, the prototype dipole magnet for the high-precision spectrometer ring (SRing) was measured. The measurement system demonstrated superior accuracy and efficiency compared with traditional Hall probe mapping systems. On this basis, the magnetic field distribution and integral excitation curve of all 11 warm-iron superconducting dipole magnets and 3 anti-irradiation dipole magnets in the HIAF fragment separator (HFRS) were measured. Each magnet took less than 1 day to measure, and all magnetic field measurement results met the physical specifications. Full article

Graphite-phase carbon nitride (CN) has the advantages of high stability, non-toxicity, and harmlessness in degrading antibiotic pollutants in water. How to achieve the reduction of its electron-hole complexation efficiency as well as the improvement of its recyclability, while at the same time ensuring these advantages, is the focus of this paper. In this study, modified magnetic particles selected from coal gasification slag were used as carriers, which were compounded with CN and then subjected to a simple roasting process to obtain composite magnetic photocatalysts (MCN) with different ratios. The introduction of porous magnetic carriers increased the specific surface area of MCN, provided more active sites, and effectively improved the migration ability and redox capacity of CN carriers. Among them, 50% MCN showed excellent photodegradation performance, and the removal rate of tetracycline reached 82% within 60 min, which was much higher than that of CN. 50% MCN has a saturated magnetisation intensity of 1.55 emu·g⁻¹, which can be regenerated after recycling using a magnetic field, and the degradation efficiency of tetracycline is still more than 70% after five cycles, indicating that 50% MCN has good stability. This work demonstrates that magnetic gasification slag as a modified carrier can effectively promote the separation of photogenerated electron-hole pairs of graphite-phase carbon nitride, which provides a reference for the resourceful utilisation of coal gasification slag, as well as for the construction of g-C₃N₄-based photocatalysts with highly efficient and stable photodegradation activity. This work exemplifies how waste-derived materials can advance photocatalyst design, addressing both efficiency and sustainability challenges in water treatment. Full article

In this study, Fe₃O₄ was used as a magnetic core, combined with the characteristics of mesoporous adsorbents, to prepare a novel magnetic mesoporous composite material named MMC. Cetyltrimethylammonium bromide (CTAB) and tetraethyl orthosilicate (TEOS) were used as functional monomers, and a simple etching method was employed. The resulting MMC was used as an effective adsorbent for the magnetic solid-phase extraction of trace residues of six bisphenol endocrine disruptors (bisphenol A, bisphenol B, bisphenol C, bisphenol F, bisphenol AF, and bisphenol AP) from environmental water and food samples. Characterization results indicated that the surface of MMC exhibited a distinct wormhole-like mesoporous structure, with the successful incorporation of CTAB functional groups and Si-OH. The crystal structure of Fe₃O₄ remained stable throughout the preparation process. Mapping analysis confirmed the uniform distribution of CTAB functional groups without aggregation and demonstrated high magnetic intensity, enabling rapid separation and collection under an external magnetic field. Extraction and elution conditions were optimized, and tests were conducted for interfering substances such as humic acid, glucose, fructose, and sucrose under optimal parameters. The results showed that recovery rates were not significantly affected. The quality evaluation of the method demonstrated good linearity, a broad linear range, low limits of detection and quantification, and satisfactory recovery rates. Blank and spiked analyses were conducted for seven real samples, including environmental water (rivers and lakes) and food samples (dairy, juice, and carbonated beverages), with satisfactory spiked recovery rates achieved. Thus, the developed analytical method enables the analysis and detection of trace residues of various bisphenol pollutants in complex matrices, such as environmental water and food samples, providing a valuable reference for trace analysis of similar contaminants in complex matrices. Full article

Coal fly ash (CFA) is a commercially viable source of alumina comparable to traditional bauxite deposits. Due to its high silica content and alumina in the refractory mullite phase, the most suitable processing technique is the sinter-H₂SO₄ leach process. However, this process is energy-intensive, has low selectivity for Al, and generates a secondary solid waste residue. To develop a sustainable process that is economically attractive, Al can be extracted with REEs, Ti, and Fe as saleable products, while secondary solid waste is regenerated for further applications to achieve high-value and high-volume utilisation of CFA. This study focused on the potential extraction of selected REEs (Ce, La, Nd, Y, and Sc), Al, Ti, and Fe, using dry magnetic separation and the sinter-H₂SO₄ leach process. XRD analysis showed that CFA is predominantly amorphous with crystalline mullite, quartz, and magnetite/hematite. Further analysis using SEM-EDS and TIMA showed Al-Si-rich grains as the predominant phase, with discrete REE-bearing grains (phosphates and silicates) and Fe-oxide (magnetite/hematite) grains. Traces of REEs, Ti, Ca, Si, and Fe were also found in the Al-Si-rich grains. Discrete Fe-oxide was recovered using dry magnetic separation, and up to 65.9% Fe was recovered at 1.05 T as the magnetic fraction (MF). The non-magnetic fraction (non-MF) containing quartz, mullite, and amorphous phase was further processed for preliminary leaching studies. The leaching behaviour of Al, Ti, Fe, and the selected REEs was investigated using the direct H₂SO₄ and sinter-H₂SO₄ leaching processes. The maximum extraction efficiency was observed using the sinter-H₂SO₄ leach process at 6 M H₂SO₄, a 1:5 solid-to-liquid ratio, 70 °C, and a residence time of 10 h, yielding 77.9% Al, 62.1% Fe, 52.3% Ti, and 56.7% Sc extractions. The extraction efficiencies for Ce, La, Nd, and Y were relatively lower at 23.2%, 27.6%, 11.3%, and 11.2%, respectively. Overall, the results demonstrate that the extraction of REEs using the sinter-H₂SO₄ leach process is strongly influenced by the complex CFA phase composition and the possible formation of insoluble calcium sulphates. Appreciable extraction of Al, Fe, Ti, and Sc was also observed, suggesting a potential two-step leaching process for the extraction of REEs as a feasible option for the industrial recovery of multiple saleable products. Full article

This study is the first to convert two waste materials, waste rice noodles (WRN) and red mud (RM), into a low-cost, high-value magnetic photocatalytic composite. WRN was processed via a hydrothermal method to produce a solution containing carbon quantum dots (CQDs). Simultaneously, RM was dissolved in acid to form a Fe³⁺ ion-rich solution, which was subsequently mixed with the CQDs solution and underwent hydrothermal treatment. During this process, the Fe³⁺ ions in RM were transformed into the maghemite (γ-Fe₂O₃) phase, while CQDs were incorporated onto the γ-Fe₂O₃ surface, resulting in the CQDs/γ-Fe₂O₃ magnetic photocatalytic composite. Experimental results demonstrated that the WRN-derived CQDs not only facilitated the formation of the magnetic γ-Fe₂O₃ phase but also promoted a synergistic interaction between CQDs and γ-Fe₂O₃, enhancing electron-hole pair separation and boosting the production of reactive radicals such as O₂^·− and ·OH. Under optimized conditions (pH = 8, carbon loading: 10 wt%), the CQDs/γ-Fe₂O₃ composite exhibited good photocatalytic performance against methylene blue, achieving a 97.6% degradation rate within 480 min and a degradation rate constant of 5.99 × 10⁻³ min⁻¹, significantly outperforming RM and commercial γ-Fe₂O₃ powder. Beyond methylene blue, this composite also effectively degraded common organic dyes, including malachite green, methyl violet, basic fuchsin, and rhodamine B, with particularly high efficiency against malachite green, reaching a degradation rate constant of 5.465 × 10⁻² min⁻¹. Additionally, due to its soft magnetic properties (saturation magnetization intensity: 16.7 emu/g, residual magnetization intensity: 2.2 emu/g), the material could be conveniently recovered and reused after photocatalytic cycles. Even after 10 cycles, it retained over 98% recovery and 96% photocatalytic degradation efficiency, underscoring its potential for cost-effective, large-scale photocatalytic water purification. Full article

Background and Clinical Significance: Low-grade endometrial stromal sarcoma (LGESS) is a rare uterine malignancy that causes non-specific symptoms which presents more typically in younger women compared to other uterine sarcomas. Preoperative diagnosis of myometrial LGESS is challenging, as it is frequently mistaken for a benign uterine mass, such as a degenerating leiomyoma. Despite its rarity, the imaging findings of LGESS are highly variable, complicating the diagnostic process. Characteristic findings on magnetic resonance imaging T2-weighted imaging (T2WI)—including intra-tumoral low signal intensity (SI) bands (correlating with preserved myometrial bundles separated by tumor cells on histopathology), cystic/necrotic changes, and absence of a speckled appearance—have been significantly associated with LGESS. Additionally, apparent diffusion coefficient mapping can aid in the characterization of uterine masses. Case Presentation: We present a case of LGESS initially misdiagnosed as red degeneration of a uterine leiomyoma (RDL) due to a peripheral rim showing high SI on T1-weighted imaging and low SI on T2WI, which was interpreted as a thrombosed vessel. Histopathology demonstrated necrotic tissue outlined by normal uterine tissue, corresponding to the peripheral rim. We suggest that susceptibility-weighted imaging could have aided in distinguishing between the two conditions due to its high sensitivity to blood products. Moreover, diffusion-weighted imaging revealed restriction along T2 low SI bands, with no restrictions within the bands themselves, potentially indicating a viable tumor along preserved myometrium. Conclusions: These imaging features may provide valuable insights for diagnosing LGESS and differentiating it from RDL, supporting further research on LGESS imaging characteristics. Full article

Platanus officinalis fibers (PFs) taking advantage of high-availability, eco-friendly and low-cost characteristics have attracted significant focus in the field of biomaterial application. Polyethyleneimine grafted with polydopamine on magnetic Platanus officinalis fibers (PEI-PDA@M-PFs) were prepared through a two-step process of mussel inspiration and the Michael addition reaction, which can work as an effective multifunctional biomass adsorbent for anionic dye with outstanding separation capacity and efficiency. The as-prepared PEI-PDA@M-PFs possess desirable hydrophilicity, magnetism and positive charge, along with abundant amino functional groups on the surface, facilitating efficient adsorption and the removal of Eriochrome Black T (EBT) dyes from water. In addition to the formation mechanism, the adsorption properties, including adsorption isotherms, kinetics, and the reusability of the absorbent, were studied intensively. The as-prepared PEI-PDA@M-PFs achieved a theoretical maximum adsorption capacity of 166.11 mg/g under optimal conditions (pH 7.0), with 10 mg of the adsorbent introduced into the EBT solution. The pseudo-second-order kinetic and Langmuir models were well matched with experimental data. Moreover, thermodynamic data ΔH > 0 revealed homogeneous chemical adsorption with a heat-absorption reaction. The adsorbent remained at high stability and recyclability even after five cycles of EBT adsorption processes. These above findings provide new insights into the adsorption processes and the development of biologic material for sustainable applications. Full article

The integration of photovoltaic (PV) systems into DC motor drives has prompted the enhancement of motor performance. This study explores the application of photovoltaic generators (PVs) to independently power and excite a Separately Excited Direct-Current (SEDC) system by utilizing a proportional open-circuit voltage method as a strategy for tracking the maximum power point. This approach offers an effective means of optimizing energy output from PV systems. The primary aim was to optimize power output from photovoltaic generators across varying solar intensity levels. This paper describes the nonlinear current/voltage behaviour of PV generators under different levels of irradiation, along with the magnetic characteristics of the core material in an SEDC motor, utilizing advanced polynomial equations for accurate mathematical representation. Furthermore, we conducted a dynamic analysis of the SEDC motor, powered by the PV generators, under varying solar intensities. This study investigates the operational performance of the SEDC motor under varying solar irradiance levels by developing a realistic model using MATLAB software, R2022a, for numerical simulations, followed by implementation on high-performance computing platforms, including a real-time simulator and testbed, using a real-time digital simulator (RTDS). Full article

Chromite is considered a strategic mineral in the global economy. It is mainly used as an essential raw material in the production of stainless steel and other metal alloys due to its corrosion and heat resistance properties. High-grade chromite resources are gradually depleting; with the increasing chromite demand in metallurgical applications, studies have focused on exploring low-grade and alternative chromite sources. This study proposes a cost-effective processing flowsheet for the low-grade middle group 2 (MG2) chromite layer, a poorly explored chromatite seam within the South African bushveld igneous complex (BIC). The study involved mineralogical characterization followed by gravity and magnetic separation of the low-grade MG2 ore at 18.18% Cr₂O₃. Characterization by XRD and Auto-SEM revealed that the ore mainly consists of pyroxene, chromite, and feldspar, with other minerals in trace quantities. The gravity separation test by shaking table upgraded the chromite (Cr₂O₃) to 42.0% at high chromite recoveries, whereas the laboratory Slon wet high-intensity magnetic separation method (SLon WHIMS) upgraded the chromite in the feed to 42.95% grade at lower chromite recoveries. Desliming the sample before the gravity and magnetic separation tests significantly improved the separation. The magnetic separation tests further demonstrated that chromite within the MG2 layer is sensitive to magnetic separation due to its high iron content. The adapted flowsheet is proposed as a cost-effective flowsheet for processing the low-grade MG2 layer. The flow sheet can be optimized by conducting the SLon WHIMS tests at high intensities followed by fine gravity tests by spiral circuits to maximize the chromite recovery while achieving commercial chromite grades and a Cr:Fe ratio greater than 1.5. Full article

Three quartz-rich geologic materials—vein quartz from the Great Bear Magmatic Zone, massive quartz from the Nechalacho rare earth deposit, and quartz sands from the Chedabucto silica sand deposit along the shores of the Northern Arm of the Great Slave Lake, Northwest Territories of Canada—were evaluated for their amenability to physical beneficiation into high-purity quartz (HPQ). The samples were subjected to various treatment processes, including crushing, grinding, calcining and quenching, acid leaching, wet high-intensity magnetic separation (WHIMS), and reverse flotation. After treatment, both the core and sand quartz samples met the requirements for HPQ, making them suitable for use in the production of semiconductor filters, liquid crystal displays (LCDs), and optical glass. However, the Al-bearing impurity content in the vein quartz products remained relatively high, and most of these impurities were dispersed in the quartz lattice, requiring further processing to meet the purity standards for HPQ required by these industries. Full article