Design, Modeling, Optimization and Control of Flotation Process, 2nd Edition

A special issue of Minerals (ISSN 2075-163X). This special issue belongs to the section "Mineral Processing and Extractive Metallurgy".

Deadline for manuscript submissions: 20 December 2025 | Viewed by 26

Special Issue Editors


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Guest Editor
Department of Mining & Explosives Engineering, Missouri University of Science and Technology, McNutt Hall, Rolla, MO 65409, USA
Interests: flotation; ultra-fine particle processing; surface chemistry; coal preparation; modelling; artificial intelligent; image analysis, nano-bubbles
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Guest Editor
School of Resources and Civil Engineering, Northeastern University, Shenyang 110819, China
Interests: flotation reagents; separation and purification of complex minerals; hydrometallurgical processing of minerals; comprehensive utilization of tailings
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Special Issue Information

Dear Colleagues,

The ultimate goal of a flotation process is to achieve the economically optimum combination of the desired mineral grade and recovery in the final concentrate from a feed of varying composition. The industrial operation of froth flotation faces many challenges, such as sudden decreases in the recovery and grade of recovered materials. The quality of the final concentrate determines the success of the downstream processes, and achieving the optimum metallurgical performance requires proper characterization, optimization, and control of the process. The efficiency of a flotation circuit operation relies on several factors pertinent to mineral nature and structure (variability of ore feed, particle size, complex mineralogy, and morphology), as well as on the type of instrumentation and operational parameters (design parameters, reagents, quality of process water, air flow rate, and solid content) used, which require both advanced theoretical and practical studies. Hence, new techniques in the fields of design, modelling, optimization, and control of flotation processes have attracted a great deal of attention.

This Special Issue is dedicated to sharing the latest findings on methodologies, applications, and case studies in the field of flotation to improve process efficiency, reduce energy consumption, and increase the sustainability of these processes. This Special Issue welcomes a wide range of research and practical topics, including those related to design, simulation and instrumentation, and process control. We welcome reviews, original articles, and multidisciplinary studies, including but not limited to the following topics:

  • Conceptual or simulation of flotation processes;
  • Optimization of flotation processes (single or multi-objectives, uncertainty, and sensitivity analyses);
  • Novel perspectives in designing flotation circuits, machinery, and the minimization of energy consumption;
  • Modification and improvement of flotation circuits;
  • Numerical modelling of flotation processes (molecular modelling, computational fluid dynamics, intelligent computation, image analysis);
  • Kinetic models and their scale-up in industrial cells;
  • Process control (data management, automation, sensors, and measurements);
  • Mechanical, column, and pneumatic flotation cells (Jameson, ImhoflotTM and RefluxTM flotation cells);
  • Impact of operation parameters on designing flotation cells (gas hold-up, superficial gas velocity, bubble size distribution and orifice type, etc.);
  • Measurement and modelling of slurry residence time in flotation cell/circuits.

The first edition explored innovative approaches to modelling, optimizing, and controlling flotation processes. These techniques aim to enhance efficiency by maximizing the recovery of valuable minerals while minimizing energy and reagent consumption in relevant studied flotation processes. The second edition of the Special Issue will continue to serve as a platform for future multidisciplinary research in modelling, designing, and optimizing the flotation process.

Dr. Fardis Nakhaei
Prof. Dr. Wengang Liu
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Minerals is an international peer-reviewed open access monthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2400 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • froth flotation processes
  • optimization tools
  • modelling and simulation
  • froth control
  • cell design
  • flotation kinetics
  • modification and improvement of flotation circuits
  • gas dispersion
  • RTD measurement and modelling
  • particle–bubble modelling
  • first principal modelling
  • experimental design
  • mechanical and column cells
  • pneumatic flotation cells
  • experimental design

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