Search Results (261)

Transpiration cooling that utilizes the phase change of a liquid coolant is recognized as an effective thermal protection technique for extreme environments. However, the introduction of phase change within the porous structure brings about challenges, such as vapor blockage, pressure fluctuations, and temperature inversion, which critically influence system reliability. This study conducts numerical analyses of coupled processes of heat transfer, flow, and phase change in transpiration cooling using a Two-Phase Mixture Model. The simulation incorporates a Local Thermal Non-Equilibrium approach to capture the distinct temperature fields of the solid and fluid phases, enabling accurate prediction of the thermal response within two-phase and single-phase regions. The results reveal that under low heat flux, dominant capillary action suppresses dry-out and expands the two-phase region. Conversely, high heat flux causes vaporization to overwhelm the capillary supply, forming a superheated vapor layer and constricting the two-phase zone. The analysis also explains a paradoxical pressure drop, where an initial increase in flow rate reduces pressure loss by suppressing the high-viscosity vapor phase. Furthermore, a local temperature inversion, where the fluid becomes hotter than the solid matrix, is identified and attributed to vapor counterflow and its subsequent condensation. Full article

In order to reduce gas consumption and increase the renewable energy proportion, this paper proposes a poly-generation system that couples geothermal, solar, and liquid natural gas (LNG) cold energy to produce steam, gaseous natural gas, and low-temperature nitrogen. The high-temperature flue gas is used to heat LNG; low-temperature flue gas, mainly nitrogen, can be used for cold storage cooling, enabling the staged utilization of the energy. Solar shortwave is used for power generation, and longwave is used to heat the working medium, which realizes the full spectrum utilization of solar energy. The influence of different equipment and operating parameters on the performance of a steam generation system is studied, and the multi-objective model of the multi-generation system is established and optimized. The results show that for every 100 W/m² increase in solar radiation, the renewable energy ratio of the system increases by 1.5%. For every 10% increase in partial load rate of gas boiler, the proportion of renewable energy decreases by 1.27%. The system’s energy efficiency, cooling output, and the LNG vaporization flow rate are negatively correlated with the scale of solar energy utilization equipment. The decision variables determined by the TOPSIS (technique for order of preference by similarity to ideal solution) method have better economic performance. Its investment cost is 18.14 × 10 CNY, which is 7.83% lower than that of the LINMAP (linear programming technique for multidimensional analysis of preference). Meanwhile, the proportion of renewable energy is only 0.29% lower than that of LINMAP. Full article

With the evolution of hydroelectric generators toward larger capacity and higher rotational speeds, the significa++nt increase in power density has rendered rotor cooling technology a critical bottleneck restricting performance enhancement. Addressing the need for feasibility verification and thermodynamic characteristic analysis of evaporative cooling applied to rotors, this study innovatively proposes an internal-cooling-based evaporative cooling architecture for rotor windings. By establishing a single-channel experimental platform for a rotor evaporative cooling system, the key parameters of the system circulation flow under varying centrifugal accelerations and thermal loads are obtained, revealing the flow mechanism of the cooling system. The experimental results demonstrate that the novel architecture has outstanding heat dissipation performance. Furthermore, the experimental findings reveal that the flow characteristics of the medium are governed by the coupled effect of centrifugal acceleration and thermal load; the flow rate decreases with increasing centrifugal acceleration and increases with rising thermal load. Centrifugal acceleration reduces frictional losses in the heating pipe, leading to a decrease in the inlet–outlet pressure difference. Through the integration of experimental data with classic formulas, this study refines the friction factor model, with the modified formula showing a discrepancy of −10% to +5% compared with the experimental results. Finally, the experiment was rerun to verify the universality of the modified friction factor. Full article

The thermal error caused by the temperature rise in the service condition of the hydrostatic turntable system has a significant impact on the accuracy of the machine tool. The temperature rise is mainly caused by the friction heat of the bearing and the heat of the oil pump. The amount of heat mainly depends on the working parameters, such as the oil supply pressure and the oil film gap. The unreasonable parameter setting will cause the reduction in the internal flow of the hydrostatic bearing and the increase in the oil pump power, which makes the heat of the lubricating oil increase and the heat dissipation capacity decrease during the movement. Based on the established hydrostatic turntable system, in order to explore the main influencing factors of its thermal error, the temperature field model of the component is established by calculating the thermal balance of the key components of the system. The thermal coupling analysis of the component is carried out by using the model, and the temperature rise, deformation and strain curves of the hydrostatic turntable system under different service conditions are obtained. The results show that with the increase in the temperature, the deformation and strain of the bearing increase monotonously. For every 1 °C increase, the total deformation of the bearing increases by about 0.285 $\mathsf{\mu }\mathrm{m}$. The higher the oil supply pressure, the higher the temperature rise in the system. The larger the oil film gap, the lower the temperature rise in the system. The oil supply pressure has a greater influence on the temperature rise and thermal deformation than the oil film gap. This study provides a valuable reference for reducing the thermal error generated by the hydraulic turntable of the ultra-precision lathe. Full article

In the context of sustainable manufacturing practices, minimum quantity lubrication (MQL) has been extensively employed in machining operations involving hard-to-cut materials. While substantial experimental and numerical investigations on MQL-assisted machining have been conducted, existing simulation approaches remain inadequate for modeling the dynamic flow field variations inherent to MQL processes, significantly compromising the predictive reliability of current models. This study introduced an innovative bidirectional iterative coupling framework integrating finite element (FE) analysis and computational fluid dynamics (CFD) to enhance simulation accuracy. Since fluid flow characteristics critically influence tribological and thermal management at the tool–workpiece interface during machining, CFD simulations were initially performed to evaluate how MQL parameters govern fluid flow behavior. Subsequently, an integrated FE-CFD modeling approach was developed to simulate Ti-6Al-4V alloy turning under MQL conditions with varying feed rates. The novel methodology involved transferring thermal flux data from FE simulations to CFD’s heat source domain, followed by incorporating CFD-derived convective heat transfer coefficients back into FE computations. This repetitive feedback process continued until the thermal exchange parameters reached convergence. Validation experiments demonstrated that the proposed method achieved improved alignment between the simulated and experimental results for both cutting temperature profiles and principal force components across different feed conditions, confirming the enhanced predictive capability of this coupled simulation strategy. Full article

As global mineral resources at shallow depths continue to deplete, thermal hazards have emerged as a critical challenge in deep mining operations. Conventional localized cooling systems suffer from a fundamental inefficiency where their cooling capacity is rapidly dissipated by the main ventilation airstream. This study introduces the innovative concept of a “microclimatic circulation zone” implemented through a convection–radiation cooling system. The design incorporates a synergistic arrangement of dual fans and flow-guiding baffles that creates a semi-enclosed air circulation field surrounding the modular convection–radiation cooling apparatus, effectively preventing cooling capacity loss to the primary ventilation flow. The research develops comprehensive theoretical models characterizing both internal and external heat transfer mechanisms of the modular convection–radiation cooling system. Using Fluent computational fluid dynamics software, we constructed an integrated heat–moisture–flow coupled numerical model that identified optimal operating parameters: refrigerant velocity of 0.2 m/s, inlet airflow velocity of 0.45 m/s, and outlet aperture height of 70 mm. Performance evaluation conducted at a mining operation in Yunnan Province utilized the Wet Bulb Globe Temperature (WBGT) index as the assessment criterion. Results demonstrate that the enhanced microclimatic circulation system exhibits superior cooling retention capabilities, with a 19.83% increase in refrigeration power and merely 3% cooling capacity dissipation at a 7 m distance, compared to 19.23% in the conventional system. Thermal field analysis confirms that the improved configuration successfully establishes a stable microclimatic circulation zone with significantly more concentrated low-temperature regions. This effectively addresses the principal limitation of conventional systems where conditioned air is readily dispersed by the main ventilation current. The approach presented offers a novel technological pathway for localized thermal environment management in deep mining operations affected by heat stress conditions. Full article

Nowadays, as a result of the increasing awareness of European societies and new legal regulations, the role of renewable energy sources in individual heating is growing. One of the forms of renewable heat and electricity production is the use of biomass pellet burners coupled with Stirling engines. To ensure high system efficiency, the combustion process of this type of fuel requires an appropriate design of the burners, which can provide high-temperature flue gases. This requirement may be challenging, as the long operation of such a burner may cause the thermal degradation of its components, mainly the upper burner wall. The subject of this analysis was a burner with a nominal power of 10 kW. As the analysis tool, a previously validated CFD model was used. In this work, two ways of thermal degradation prevention are presented. The first one is geometry optimization via secondary air hole distribution. The results show that an appropriate geometrical design of the burner may be an efficient way of shifting the high-temperature zone to the burner axis, which may mitigate the thermal degradation risk. Secondly, the inlet air mass flow is changed to show its impact on the presence and location of the high-temperature zone. Both methods can be treated as interesting ways for solving the challenge of the long-term operation of high-temperature biomass burners by avoiding thermal degradation. Full article

This paper presents an analysis of energy use and sector coupling in a local energy community using a model based on energy cost centres (ECCs), functional units for decentralised responsibility and optimisation of energy use within defined system boundaries. The ECC model enables structured identification and optimisation of energy and material flows in complex industrial and urban settings. It was applied to a case study involving an energy-intensive steel plant and its integration with the surrounding community. The study assessed the potential for renewable electricity production (7914 MWh annually), green hydrogen generation, battery storage, and the reuse of 11,440 MWh of excess heat. These measures could offset 9598 MWh of grid electricity through local production and savings, reduce natural gas use by 4,116,850 Nm³, and lower CO₂ emissions by 10,984 tonnes per year. The model supports strategic planning by linking sectoral actions to measurable sustainability indicators. It is adaptable to data availability and stakeholder engagement, allowing both high-level overviews and detailed analysis of selected ECCs. Limitations include heterogeneous data sources, uneven stakeholder participation, and the need for refinement of sub-models. Nonetheless, the approach offers a replicable framework for integrated energy planning and supports the transition to sustainable, decentralised energy systems. Full article

The conventional urea-based process for hydrazine hydrate production faces challenges including low product yield and high energy consumption. To overcome these limitations, we propose an innovative integrated approach combining jet reactor technology with membrane separation, further enhanced through heat network optimization. Through process simulation and sensitivity analysis, the following optimal distillation parameters were identified: nine theoretical stages, feed entry at the fifth stage, a reflux ratio of 0.6, and a distillate flow rate of 354 kg/h. Systematic optimization of the heat exchanger network (HEN) using pinch technology achieved substantial energy savings, reducing hot utility consumption by 66.8% (to 1317 MJ/h) and cold utility usage by 62.7% (to 1503 MJ/h). The redesigned HEN prioritized temperature-cascaded heat recovery, enabling 67% energy recuperation from exothermic reaction streams. Operational costs decreased by 12%, underscoring the economic viability of coupling process intensification with thermal integration. This work establishes a sustainable framework for hydrazine hydrate synthesis, balancing industrial feasibility with reduced environmental impact in chemical manufacturing. Full article

The use of CFRP composite increased significantly since the last 40 years for aircraft structure. Unfortunately, such structures are subjected to significant damages if struck by lightning compared to metallic structure. This is mainly due to the low conductivity of this material, which cannot evacuate the current without high Joule heating. Lightning strike-induced damage in a composite laminate is composed of in-depth delamination, fibre breakage, and resin deterioration due to the surface explosion and the core current flow linked to interaction of the arc with the surface. But very rare previous studies dedicated to the analysis of damage as a direct effect of lightning have considered the spurious effect of the paint that always covers real aeronautic structures neither on the thermal nor the mechanical loads that are the root cause of these damages. We present in this paper a coupled non-destructive and destructive damage analysis to support the proposition of damage scenarios depending on the presence and thickness of the paint. The mechanical and thermal sources contribution in the global loading on the core damage is discussed, which confirms previous studies’ analysis and modelling and is in accordance with existing works in the literature. Full article

As the fundamental analytical tool of the integrated electricity–heat–gas energy system (IEHGES), static energy-flow calculation (EFC) can be implemented repeatedly to arbitrary IEHGESs, imposing higher demands on the universality and efficiency of the EFC framework. Therefore, this paper proposes a matrix-based universal EFC framework for IEHGES. Standardized modeling of individual subnetworks is first conducted. On this basis, the iterative matrices with gradient-descent direction are then derived from the established subnetwork models. Both the energy-flow models and the iterative matrices are expressed in compact matrix form. After that, according to the coupling chain-based interdependency mechanism analysis method of IEHGES, the Newton–Raphson-based universal EFC framework is developed. By inputting system parameters in a given data format, the state of arbitrary IEHGESs can be automatically calculated through the proposed EFC framework. The simulation results using two test systems with different scales verify that the proposed framework offers advantages over existing methods in portability and robustness, and its highest computational efficiency is approximately 2 and 2.3 times that of traditional methods for medium and large test systems, respectively. Full article

Direct contact heat transfer as an efficient heat recovery method. It is used in the fields of waste heat recovery, nuclear engineering, desalination, and metallurgy. This study examined two key issues of the direct contact heat transfer process: difficulty in accurately characterizing the dynamics of the flow field–phase interface; and difficulty in coupling the complex multiphysics fields involved in direct contact heat transfer. This paper systematically reviews the spatio-temporal evolution characteristics and quantitative characterization methods of bubble dynamics in direct contact heat transfer processes, with an in-depth discussion on theoretical modeling approaches and experimental validation strategies for coupled heat and mass transfer mechanisms within multiphase flow systems. An interesting phenomenon was found in this study. Many scholars have focused their research on optimizing the working conditions and structure of direct contact heat transfer in order to improve heat transfer efficiency. The non-equilibrium phenomenon between the two phases of direct contact heat transfer has not been thoroughly studied. The non-equilibrium phase transition model can deepen the understanding of the microscopic mechanism of interfacial energy exchange and phase transition dynamics in direct contact heat transfer by revealing the transient characteristics and non-equilibrium effects of heat and mass transfer at dynamic interfaces. Based on the findings above, three key directions are proposed to guide future research to inform the exploration of direct contact heat transfer mechanisms in future work: 1 dynamic analysis of multi-scale spatio-temporal coupling mechanisms, 2 accurate quantification of unsteady interfacial heat transfer processes, and 3 synergistic integration of intelligent optimization algorithms with experimental datasets. Full article

This study presents a preliminary analysis of an innovative system that combines indoor air conditioning with water recovery and storage. The device integrates Peltier cells with a horizontal Earth-to-Air Heat Exchanger (EAHX), exploiting the ground stable temperature to enhance cooling and promote condensation. Warm, humid air is pre-cooled via the geothermal pipe, then split by a fan into two streams: one passes over the cold side of the Peltier cells for cooling and dehumidification, while the other flows over the hot side and heats up. The two airstreams are then mixed in a water storage tank, which also serves as a thermal mixing chamber to regulate the final air temperature. The analysis investigates the influence of soil thermal conditions on condensation within the horizontal pipe and the resulting cooling effect in indoor spaces. A hybrid simulation approach was adopted, coupling a 3D model implemented in COMSOL Multiphysics^® with a 1D analytical model. Boundary conditions and meteorological data were based on the Typical Meteorological Year (TMY) for Palermo. Two scenarios were considered. In Case A, during the hours when air conditioning is not operating (between 11 p.m. and 9 a.m.), air is circulated in the exchanger to pre-cool the ground and the air leaving the exchanger is rejected into the environment. In Case B, the no air is not circulated in the heat exchanger during non-conditioning periods. Results from the June–August period show that the EAHXs reduced the average outdoor air temperature from 27.81 °C to 25.45 °C, with relative humidity rising from 58.2% to 66.66%, while maintaining nearly constant specific humidity. The system exchanged average powers of 102 W (Case A) and 96 W (Case B), corresponding to energy removals of 225 kWh and 212 kWh, respectively. Case A, which included nighttime soil pre-cooling, showed a 6% increase in efficiency. Condensation water production values range from around 0.005 g/s with one Peltier cell to almost 0.5 g/s with seven Peltier cells. As the number of Peltier cells increases, the cooling effect becomes more pronounced, reducing the output temperature considerably. This solution is scalable and well-suited for implementation in developing countries, where it can be efficiently powered by stand-alone photovoltaic systems. Full article

This work aims to explore the magnetohydrodynamic mixed convection boundary layer flow (MHD-MCBLF) on a slanted extending cylinder using Eyring–Powell fluid in combination with Levenberg–Marquardt algorithm–artificial neural networks (LMA-ANNs). The thermal properties include thermal stratification, which has a higher temperature surface on the cylinder than on the surrounding fluid. The mathematical model incorporates essential factors involving mixed conventions, thermal layers, heat absorption/generation, geometry curvature, fluid properties, magnetic field intensity, and Prandtl number. Partial differential equations govern the process and are transformed into coupled nonlinear ordinary differential equations with proper changes of variables. Datasets are generated for two cases: a flat plate (zero curving) and a cylinder (non-zero curving). The applicability of the LMA-ANN solver is presented by solving the MHD-MCBLF problem using regression analysis, mean squared error evaluation, histograms, and gradient analysis. It presents an affordable computational tool for predicting multicomponent reactive and non-reactive thermofluid phase interactions. This study introduces an application of Levenberg–Marquardt algorithm-based artificial neural networks (LMA-ANNs) to solve complex magnetohydrodynamic mixed convection boundary layer flows of Eyring–Powell fluids over inclined stretching cylinders. This approach efficiently approximates solutions to the transformed nonlinear differential equations, demonstrating high accuracy and reduced computational effort. Such advancements are particularly beneficial in industries like polymer processing, biomedical engineering, and thermal management systems, where modeling non-Newtonian fluid behaviors is crucial. Full article

Aimed at solving the problem of insulation failure caused by the local overheating of the oil-immersed converter transformer, this paper investigates the heat transfer characteristics of the 500 kV converter transformer based on the electromagnetic-flow-heat coupling model. Firstly, this paper used the finite element method to calculate the core and winding loss. Then, a two-dimensional fluid-heat coupling model was used to investigate the effects of the inlet flow rate and the radius of the oil pipe on the heat transfer characteristics. The results show that the larger the inlet flow rate, the smaller the specific gravity of high-temperature transformer oil at the upper end of the tank. Increasing the pipe radius can reduce the temperature of the heat dissipation of the transformer in relative equilibrium. Still, the pipe radius is too large to lead to the reflux of the transformer oil in the oil outlet. Increasing the central and sub-winding turn distance, the oil flow diffusion area and flow velocity increase. Thus, the temperature near the winding is reduced by about 9%, and the upper and lower wall temperature is also reduced by about 4%. Based on the analysis of the sensitivity weight indicators of the above indicators, it is found that the oil flow rate has the largest share of influence on the hot spot temperature of the transformer. Finally, the surface temperature of the oil tank when the converter transformer is at full load is measured. In the paper, the heat transfer characteristics of the converter transformer are investigated through simulation and measurement, which can provide a certain reference value for the study of the insulation performance of the converter transformer. Full article