Search Results (703)

Conventional epoxy polymers and their composites are increasingly challenged by environmental concerns, high manufacturing costs, and limited recyclability, necessitating the exploration of sustainable alternatives. Many research groups have sought to develop alternate polymers from various renewable resources, such as lignin, polyphenols, natural resins, saccharides, and plant oils. This new type of polymer has led to the emergence of bio-based polymers, which are often used with different reinforcements as bio-based composites. In this review, the synthesis of different bio-epoxy resins is discussed in detail along with their chemical structures. Subsequently, the enhancements in the properties of these bio-composites with the addition of different nanomaterials such as carbonaceous nanofillers (carbon nanotubes, graphene nanoplatelets, graphene oxide, etc.), cellulose-based nanomaterials, inorganic nano-silica (spherical and mesoporous), and nano-clay is explained. Lastly, the properties of these bio-composites and their applications in civil engineering are highlighted. This review has provided a detailed overview of the developments in bio-composites that can be used as a guide for the development of a new class of bio-composites using other alternate resources. Full article

While aluminum (Al) continues to be a cornerstone for microelectronic interconnect technologies, its chronic tendency toward hillock growth and thermal instability necessitates a transition toward high-performance nanostructured material architectures. This research tackles these reliability bottlenecks by achieving a molecular-level integration of graphene nanoplatelets (GNPs) within Al matrices, a strategy designed to fortify structural resilience. Adopting a green chemistry approach, we synthesized Al-GNP (0.25 vol.%) composite thin films through Pulsed Laser Deposition (PLD) using precursors derived from recycled aluminum. A major obstacle—the formation of the deleterious Al₄C₃ intermetallic phase—was effectively suppressed by ensuring a homogeneous supramolecular dispersion via a specialized dual protocol (ultrasonication and magnetic stirring) during the powder metallurgy stage. Comprehensive physicochemical characterization, utilizing HR-TEM and XRD, verified the structural integrity of the multilayer GNPs (d-spacing = 4.6 Å). Furthermore, surface metrology analysis uncovered a radical shift in growth kinetics: whereas pure Al grew via a “spiky” Volmer-Weber mechanism (Sku = 31.17), the carbon-based inclusion stabilized the film evolution, tempering the kurtosis to Sku = 7.74. Analytical cross-sectional EDS confirmed both stoichiometric fidelity and the achievement of void-free Si/Pt/Al-GNP interfaces. These outcomes prove that a precise nanoscale tailoring of surface morphology via carbonaceous reinforcements significantly bolsters microstructural stamina. Consequently, these PLD-deposited composites emerge as sustainable, cutting-edge candidates for the next generation of microelectronic packaging and interfacial chemistry applications. Full article

This study addresses a persistent challenge in polymer joining: the laser welding of two incompatible thermoplastics, polypropylene (PP) and high-density polyethylene (HDPE). The key innovation lies in modifying HDPE with 3 wt% graphene nanoplatelets (GNPs) via material extrusion (MEX), which raises its melting temperature from 136.8 °C to 138.8 °C and increases crystallinity from 46.9% to 51.4%, as confirmed by differential scanning calorimetry (DSC). This thermal adjustment brings HDPE closer to PP’s melting behavior, enabling effective laser butt welding using a pulsed CO₂ laser. A Box–Behnken design within response surface methodology (RSM) was employed to model the individual and interactive effects of laser power (30–50 W), welding speed (15–25 mm/s), and pulse frequency (25–35 Hz) on the flexural and impact strength of the welded joints. Scanning electron microscopy (SEM) revealed that optimal welding conditions—laser power of 49 W, welding speed of 20 mm/s, and pulse frequency of 35 Hz—produce a defect-free interface with complete polymer chain interdiffusion. Under these optimized conditions, the regression models predicted a flexural strength of 69.7 MPa and an impact strength of 21.9 kJ/m². Confirmation experiments yielded 68.2 MPa and 22.6 kJ/m², with relative errors below 4%, validating the predictive capability of the models. This work demonstrates that GNP-mediated thermal property modification, coupled with statistical process optimization, offers a viable pathway for manufacturing high-performance dissimilar polymer joints for lightweight structural applications. Full article

The severe performance degradation of lithium-ion batteries at low temperatures limits their applications in extreme environments. Herein, we report the development of a low-temperature-capable 2.5 Ah 18650 cylindrical battery employing a LiNi_0.8Co_0.15Al_0.05O₂ cathode with optimized conductive additive formulations. The ternary conductive architecture is rationally designed based on dimensional complementarity: a zero-dimensional Super P (SP) nanoparticle ensures percolation through point-to-point contacts, a one-dimensional multi-walled carbon nanotube (MWCNT) establishes long-range electron highways via line-to-point bridging, and a two-dimensional graphene nanoplatelet (GNP) provides face-to-point encapsulation of active particles, mechanically buffering volume expansion and suppressing interfacial degradation. This hierarchical point–line–plane network generates redundant electron transport pathways while steric hindrance effects mitigate aggregation of each component. Through systematic comparative investigation of GNP/MWCNT/SP ternary and MWCNT/SP binary conductive systems, we elucidate the distinct roles of low-dimensional nanocarbons in electrochemical performance enhancement. Film resistivity measurements reveal that the ternary system achieves a 67% reduction in cathode resistivity (to 9.1 Ω·cm at 20 °C) compared to conventional SP (27.5 Ω·cm), outperforming previously reported binary nanocarbon systems for high-nickel cathodes (typically 40–55% reduction at comparable loadings). This enhancement is achieved at a constant total conductive additive loading of 2.5 wt%, demonstrating that dimensional optimization rather than quantity increase governs electrical transport properties. Electrochemical evaluations demonstrate that the fabricated 18650 cells deliver exceptional rate capability (10C continuous and 20C pulse discharge) and remarkable low-temperature performance (76.8% capacity retention at −40 °C under 1C). Notably, while both conductive formulations exhibit comparable rate performan ce and temperature adaptability, the ternary GNP/MWCNT/SP system demonstrates significant superiority in cycling stability, achieving 94.9% capacity retention after 1000 cycles at ambient temperature versus inferior retention for the binary counterpart. Electrochemical impedance spectroscopy analyses indicate reduced polarization and enhanced lithium-ion diffusion kinetics in the ternary system. This study establishes a high-performance low-temperature 18650 battery chemistry and provides quantitative mechanistic insights into how dimensional synergy in conductive additive design governs the rate capability, thermal behavior, and cycling stability of nickel-rich cathodes operating under extreme conditions. Full article

The present work investigates the composition-dependent thermoresistive behavior of polylactic acid/polycaprolactone (PLA/PCL) composites reinforced with 4 wt.% graphene nanoplatelets (GNP), prepared by twin-screw extrusion at PLA/PCL ratios of 95/5, 70/30, 60/40, and 30/70 wt.%/wt.%. Their morphology, thermal properties, and structure were characterized by scanning electron microscopy, differential scanning calorimetry, thermogravimetric analysis, and wide-angle X-ray diffraction. Thermoresistive measurements over four cycles (30–130 °C) revealed two distinct regimes: PLA-rich compositions exhibited a stable, monotonic positive temperature coefficient (PTC) response after the first conditioning cycle, with TCR values up to 0.38% °C⁻¹, whereas compositions with 40–70 wt.% PCL displayed a non-monotonic PTC-to-NTC transition linked to PCL melting and subsequent conductive network rearrangement. The magnitude of both PTC and NTC responses increased systematically with PCL content. These results demonstrate that the thermoresistive characteristics of biodegradable PLA/PCL/GNP composites, including the sign, magnitude, and switching temperature of the TCR, can be effectively tuned through blend composition, offering a practical route for designing thermally responsive sensing materials. Full article

Electrical stimulation enhances functionality and accelerates maturation in biofabricated tissues, which are particularly important for muscle tissue engineering applications. Accordingly, there is demand for 3D-printable electrically conductive cytocompatible scaffolds that enable patient-specific geometries and localized electrical stimulation, as well as incorporate further maturation-promoting geometrical cues. Filament-based scaffolds from fused filament fabrication could overcome current limitations in geometric freedom, size and partially cytotoxic additives. In this study, biodegradable polylactic acid (PLA)-based conductive filaments incorporating graphene nanoplatelets (GNPs) or carbon nanofibers (CNFs) were developed via melt-mixing extrusion to possibly enable the electrical functionalization of muscle scaffolds. A two-stage process combining twin-screw and single-screw extrusion was preferred to allow for higher filler incorporation. Filament morphology, printability, electrical conductivity, and cytocompatibility were systematically evaluated. Homogeneous filaments containing up to 16 wt.% GNPs or 3.6 wt.% CNFs were successfully produced and processed by fused filament fabrication into scaffold geometries supporting myoblast orientation. Electrical conductivity was measured above 16 wt.% GNPs, with up to 2.7 µS/m, with printed constructs capable of connecting a circuit. GNP-based filaments were cytocompatible, supporting myoblast attachment and elongated morphology. An adjustable electrical stimulation setup demonstrated improved muscle maturation and contractile responses of C2C12 myoblasts, highlighting biodegradable conductive filaments’ potential for electrically active muscle tissue scaffolds. Full article

The prediction of the compressive strength (CS) for sustainable concrete reinforced with graphene nanoplatelets (GNPs) is difficult as a result of nonlinear interactions between chemical composition, dispersion state, and curing conditions. To address this, an interpretable ensemble machine learning framework is developed to provide accurate predictions of CS. The major input parameters used are sand content, graphene diameters, graphene thicknesses, and percentages of GNP to sand (GNP%; w/w), water-to-cement ratio W/C, ultrasonication period UST time (s), curing age CA day(s), while the CS (in MPa) is the target output. The random forest (RF) and XGBoost (XGB) models are incorporated into two novel metaheuristic optimization techniques, the Drawer-based optimization algorithm (DOA) and the Giant Trevally Optimizer (GTO), to enhance hyperparameter tuning and generalization. For all models, DOA XGB hybrids are the most predictive, with testing R² values up to 0.98; RMSE of around 2.9 MPa; MAE is approximately 2.0 MPa, and well over 97% within ±20% prediction error boundaries. The explainable artificial intelligence methodologies like Shapley Additive exPlanations (SHAP), Local Interpretable Model-Agnostic Explanations (LIME), partial dependence plots, and Individual Conditional Expectation plots reveal curing age and graphene thickness as the dominant parameters. High strengths above 70 MPa are always achieved from higher curing age, w/c ratio (from 0.3 to 0.4), and graphene dosage (from 0.5 to 2.5%). A Python GUI is developed for efficient and accurate strength predictions suitable for practical applications. The proposed approach provides a robust, interpretable, and efficient alternative to extensive testing for GNP-reinforced concrete. Full article

In this study, nanolubricants based on SAE 5W-30 mineral oil were formulated using oleic acid-functionalized graphene nanoplatelets (GNPs), and their colloidal stability, rheological behaviour, thermal stability, and tribological performance under cold rolling conditions were systematically investigated. The nanolubricants were prepared at GNP concentrations of 0.05, 0.1, 0.2, 0.4, and 0.6 wt%. FT-IR analysis confirmed successful functionalization, evidenced by the characteristic C=O band at approximately 1710 cm⁻¹ and changes in CH₂ stretching vibrations in the 2850–3000 cm⁻¹ range. UV–VIS results indicated initially homogeneous dispersions; however, after three days, relative concentrations decreased to 95%, 90%, and 75% for 0.05, 0.2, and 0.6 wt% GNPs, respectively. Viscosity measurements showed minimal variation at low concentrations, with only a 0.64% increase at 0.2 wt% compared to the base oil. TGA revealed enhanced oxidative stability at low GNP contents, with the oxidation onset temperature increasing from 205.3 °C to 207.2 °C at 0.05 wt%, while a marked decline was observed at higher concentrations (176.8 °C at 0.6 wt%). In cold rolling experiments at a 3% reduction ratio, the rolling force was measured at 1341 N/mm with the neat lubricant, decreasing to 1210 N/mm with a lubricant containing 0.1 wt% GNPs, corresponding to an approximate 10% reduction. Compared with dry conditions, this reduction was approximately 21%. Surface roughness and 3D topography analyses further showed that GNPs-containing lubricants reduced asperities and promoted the formation of a more uniform tribofilm. At low concentrations, the improved lubrication performance of oleic acid-functionalized graphene nanoplatelets is attributed to their homogeneous dispersion in mineral oil, where physically adsorbed oleic acid improves colloidal stability by reducing agglomeration and promotes the formation of a stable tribofilm, facilitating interlayer sliding under boundary lubrication conditions. Overall, the findings demonstrate that oleic acid-functionalized GNPs, when used at optimal concentrations, significantly enhance both lubricant stability and cold rolling performance. Full article

Aluminum–graphene nanoplatelet (Al/GNP) composites have attracted significant attention as lightweight structural materials, yet their mechanical performance is strongly influenced by interfacial reactions and the formation of carbides. In this study, Al/GNP composites containing 0.1–1.1 wt.% graphene were produced via powder metallurgy and hot extrusion at 400 °C and 500 °C. Hot extrusion at the higher temperature enables the controlled in situ formation of aluminum carbide (Al₄C₃). A comprehensive microstructural characterization using SEM and HRTEM was combined with tensile testing to elucidate the influence of carbide size on mechanical behavior. Hot extrusion at 500 °C promotes the formation of uniformly distributed, nanoscale Al₄C₃ carbides whose size, morphology, and aspect ratio depend on graphene content. Composites containing nano-sized carbides exhibit a markedly improved strength–ductility balance compared to carbide-free counterparts, with optimal performance achieved at 0.3 and 0.7 wt.% GNPs. The enhancement is attributed to synergistic strengthening mechanisms involving improved interfacial bonding, efficient load transfer, nanoscale dispersion strengthening, and carbide–dislocation interactions. The results indicate that the controlled formation of nanoscale Al₄C₃ is not detrimental; rather, it contributes to the optimization of the mechanical properties of Al/GNP composites. Unlike most previous studies that treat carbide formation as a detrimental effect, this work demonstrates that its controlled nanoscale evolution can be used as a deliberate strengthening strategy through its influence on microstructural mechanisms. Full article

Polydimethylsiloxane (PDMS) films doped with graphene nanoplatelets (GNP) with an embossed surface-relief grating were investigated as photothermal actuated sensors. The films were initially characterized using controlled environmental heating where the wavelength of a diffracted white-light probe beam measured at a fixed angle increased monotonically with temperature due to thermal expansion of the grating. An asymmetric double sigmoidal function tracked the shift in peak diffraction wavelength. The observed thermal response is consistent with the thermal expansion of a freestanding PDMS composite film. When a continuous-wave (CW) laser was incident on the film, intensity-dependent photothermal expansion caused a transient deformation in the grating. The photomechanical behavior of the grating, tracked by the diffracted probe beam with a miniature spectrometer, was then shown to act as a laser power meter. These results demonstrate that photomechanical materials can be used as add-ons to existing optical spectroscopy devices for power-sensing applications. Full article

This study investigates the effects of the co-curing process and nanoparticle reinforcement on the mechanical performance of plain-woven glass fiber-reinforced plastic (GFRP) adhesive joints, aiming to address the limitations of traditional fastening methods and the inherent brittleness of epoxy adhesives. Specifically, spherical silica (SiO₂) and plate-like graphene nanoplatelets (GNPs) were incorporated into the epoxy matrix at varying concentrations (0.25 to 1.0 wt.%) to evaluate the influence of particle geometry on joint integrity. Experimental results demonstrated that the co-curing technique yields superior mechanical properties compared to secondary bonding, exhibiting improvements of 35% in shear strength (from 10.97 MPa to 14.83 MPa) and 12% in flexural strength (from 72.57 MPa to 81.28 MPa) due to enhanced chemical interlocking. Furthermore, the addition of nanoparticles significantly improved joint performance, with the optimal content identified at 0.75 wt.% for both particle types. Notably, GNPs outperformed SiO₂, enhancing shear and flexural strengths compared to the neat co-cured baseline. Ultimately, the 0.75 wt.% GNP-reinforced material exhibited a shear strength of 21.22 MPa and a flexural strength of 104.09 MPa. Morphological analysis revealed that while SiO₂ contributes to reinforcement primarily via crack deflection, the high-aspect-ratio GNPs provide superior energy dissipation through crack bridging and pull-out mechanisms. Consequently, this study suggests that the co-curing process combined with an optimal concentration of GNPs presents a highly effective strategy for maximizing the reliability and structural efficiency of composite joints in weight-critical applications. Full article

The rising environmental impact of building energy consumption has intensified the demand for sustainable energy solutions. Latent heat thermal energy storage (LHTES) using phase-change materials (PCMs) offers a highly effective approach to improve energy efficiency; however, the intrinsically low thermal conductivity of most PCMs limits their practical performance. This study explores the thermophysical properties of a commercially available bio-based PCM (CrodaTherm^TM 60) enhanced with graphene nanoplatelets (GNPs) to improve heat transfer performance. Nano-enhanced PCMs (NePCMs) were prepared using a two-step process combining magnetic stirring and ultrasonication, incorporating GNPs at 2, 4, and 6 wt.%. Solid-phase density measurements of the NePCMs and viscosity measurements of the pure PCM were also conducted to support material characterisation. The results indicate distinct behaviours for the two nanoparticle sizes. At 6 wt.% nanoparticle loading, for 2 nm particles, the thermal conductivity increases by up to 13.9%, whereas for 6–8 nm particles, the enhancement is 148.9% of the pure PCM. Additionally, a reduction in latent heat is observed, with a proportional relationship to mass loading, as expected. These findings underscore the need for improved nanoparticle dispersion and formulation strategies to optimise both thermal performance and stability. Full article

Biodegradable nanocomposite materials possessing self-healing behavior are emerging as an attractive option of being used in advanced mechatronic systems. The current study is focused on a thorough examination of the micromechanical properties of graphene–reinforced polylactic acid (PLA)/polycaprolactone (PCL) composite samples, followed by estimation of their self-healing behavior upon heating. Polymer blend–based nanocomposite materials were prepared using the green and reliable in terms of good nanofiller dispersion melt extrusion method. 3D printed nanocomposite specimens with impeccable flatness were subjected to fine microscratch testing by applying a constant force experimental mode. The surface resistance of the three-component polymer materials against the lateral movement of the stylus fulfilling the scratch and the impact of the dual-phase PLA/PCL ratio on the nanocomposite mechanical performance were estimated by calculation of the coefficient of friction (COF = F_x/F_z). COF values in the range of 0.8–1.4 indicated excellent nanocomposite resilience against scratch. Creating a heterogeneous polymer system that combines phase-separated soft and hard domains with close melt and glass transition temperatures, respectively, may facilitate the physical flow of macromolecular chains into voids or free volume areas. This aspect can be critical in the achievement of thermally–induced self-healing properties of the composite material. Scanning electron microscopy (SEM) imaging of the microscratches, made before and after Joule heating of the polymer samples, revealed a significant degree of surface recovery and a sensible reduction in the width of the adjusted scratch grooves. Full article

The 4D printing of thermo-responsive shape-memory multicomponent polymer composites, which possess the ability to change shape by exposure to heat, has attracted much attention in recent years because of their scientific and technological significance. In the present study, we investigate shape memory performance of a polylactic acid-polycaprolactone-graphene nanocomposite activated directly by increasing the environmental temperature and indirectly, by Joule heating. The incorporation of graphene within the shape-memory biopolymer blend allowed formation of a programmable conduction path, whose electric properties are intimately coupled to thermo-mechanical processes. Advanced rheological, thermal, and thermo-mechanical properties were evaluated and related to the structure of nanocomposite. The electrically and thermally stimulated shape memory and self-healing behavior of the nanocomposite based on polycaprolactone/poly(lactic) acid blend reinforced with graphene nanoplatelets (PCL/PLA/GNP) were investigated. The shape memory tests revealed a good reversibility of 76% between the temporary and permanent states of the samples bent to 180 degrees and a high healing efficiency of 96% if stimulated by Joule heating. The highly electroactive nanocomposite demonstrated a great potential for 4D-printing of objects with complex structures, shapes, and electrically-stimulated shape-memory and self-healing functions. The nanocomposite is biodegradable, recyclable, and reusable, which may reduce the carbon footprint of the rapidly developing additive technology. Full article

Polymer–ceramic hybrid composites are emerging as attractive candidates for lightweight, corrosion-resistant absorber components in solar thermal collectors; however, their adoption is constrained by the intrinsically low thermal conductivity of polymers, processing-induced anisotropic heat transport, interfacial thermal resistance at tube/laminate joints, and durability challenges under outdoor exposure. This review provides a collector-centered synthesis of polymer–ceramic hybrid materials, emphasizing the translation of composite properties into collector-level outcomes rather than conductivity enhancement alone. A structure–property–performance mapping approach is presented to connect directional thermal conductivity ((k_in-plane), (k_perp)), thermal diffusivity, heat capacity, coefficient of thermal expansion, and service temperature with collector performance parameters such as heat removal effectiveness, overall heat losses, and stagnation behavior. Ceramic fillers (e.g., boron nitride, aluminum nitride, silicon carbide, alumina) are examined for stable conduction-network formation, coating compatibility, and long-term reliability, while carbon fillers (graphite, graphene nanoplatelets, carbon nanotubes) are evaluated for combined heat spreading and solar absorption benefits, with attention to emissivity penalties. Hybrid ceramic–carbon architectures and multilayer absorber designs are identified as the most promising routes to balance thermal transport, optical selectivity (high solar absorptance and low thermal emittance), manufacturability, and durability under UV, humidity, and thermal cycling. Full article