Search Results (14)

Despite great research effort in recent decades, cavitation in hydrodynamic journal bearings is still a not completely understood phenomenon. In particular, it is unclear which proportions of different cavitation types are present in a bearing. Novel experimental results show a clear deviation from the predictions of hydrodynamic lubrication theory. This article presents a new approach for modeling cavitation in hydrodynamic bearings by using computational fluid dynamics with the volume of fluid method and a phase of non-condensable gas in the lubrication oil. The validation of the model is achieved through the simulation of a large Offset-Halves Bearing and a subsequent comparison of the results with various experimental data, including the fractional film content. In the results, cavitation also occurs in the convergent gap due to a pressure drop caused by inertia forces. The findings indicate that the cavitation effects in oil-lubricated hydrodynamic bearings are caused by a special form of gaseous cavitation, designated as pseudo-cavitation. The presented model with non-condensable gas is able to reproduce the observed phenomena excellently. Full article

A common approach to optimising hydrodynamic journal bearings for power loss is to reduce the lubricant supply and direct the oil to specific bearing areas where it is needed to guarantee safe operation. This requires information on the processes in the gap and the surrounding pocket areas for both pre-design and simulation. In this paper, a system consisting of a total of eight cameras is used to determine the void fraction in deep grooves outside the lubricant film. The void fraction in the lubrication gap is determined using a novel method for the evaluation of two proximity measurements. While the variation of the deep groove void fraction is realised by a special oil supply and radially adjustable deep groove elements, the gap void fraction is adjusted by the oil supply in the lube oil pockets at the pad leading edges. On the one hand, the experimental investigations show that the void fraction of the deep groove areas has hardly any influence on the general operating behaviour. On the other hand, the void fraction in the lubrication gap can be measured quantitatively for the first time, and the operating point-dependent gas fractions can be visualised. It is also shown that gaseous cavitation is the main mechanism in partially filled regions of the lubrication gap. Full article

The article investigates the potential for producing hydrogen by combining the methods of water splitting under cavitation and the chemical activation of aluminum in a high-speed cavitation–jet flow generated by a specialized hydrodynamic reactor. The process of cavitation and water spraying causes the liquid heating itself until it reaches saturated vapor pressure, resulting in the creation of vapor–gaseous products from the splitting of water molecules. The producing of vapor–gaseous products can be explained through the theory of non-equilibrium low-temperature plasma formation within a high-speed cavitation–jet flow of fluid. Special focus is also given to the interactions occurring at the interface boundary phase of aluminum and liquid under cavitation condition. The primary solid products formed on aluminum surfaces are bayerite, copper oxides (I and II), iron carbide, and a compound of magnesium oxides and aluminum hydroxide. A high hydrogen yield of 60% was achieved when using a 0.1% sodium hydroxide solution as a working liquid compared to demineralized water. Moreover, hydrogen methane was also detected in the volume of the vapor–gas mixture, which could be utilized to address the challenges of decarbonization and the recycling of aluminum-containing solid industrial and domestic waste. This work provides a contribution to the study of the mechanism of hydrogen generation by cavitation–jet processing of water and aqueous alkali solutions, in which conditions are created for double cavitation in the cavitation–jet chamber of the hydrodynamic reactor. Full article

Part of the gas phase within the bearing emanates from the gaseous lubricating medium generated by the phase transition of the liquid lubricant under low pressure, while the remaining portion originates from the expansion of gases, such as air, present in the lubricant. This study delves into the impact of vapor and gas cavitation on the stability of the rotor-journal bearing system. Utilizing computational fluid dynamics (CFD), a 3D transient lubrication model is developed for the rotor-journal bearing system. This model integrates a combined cavitation approach, encompassing both vaporous and gaseous cavitation phenomena. Based on a new structured dynamic mesh method, the journal orbits are obtained when the journal moves in the rotor-journal bearing system. In vaporous and gaseous cavitation, shear stress and non-condensable gases (NCG) are incorporated successively. Compared with the combined cavitation model, the basic cavitation model journal orbit amplitude is significantly larger than the combined cavitation model. The carrying capacity of journal bearings under the basic cavitation model is overestimated, leading to a more conservative prediction for system stability. Full article

Water hammer flow is examined, putting into evidence that unsteady friction cannot be fully responsible for observed oscillation damping. The measured piezometric head oscillations of water hammer flow experimental tests carried out for very long time (about 70 periods) are presented and compared with the numerical results of a quasi-two-dimensional (2D) flow model. The hypothesis is made that the energy dissipation could be partially due to the process of gas release and solution. An equation for the balance of gas mass is taken into account, already successfully used to improve the comparison between numerical and experimental head oscillations for transient gaseous cavitation. The models are based on a particular implementation of the method of characteristics (MOC-Z). The calibration of the empirical parameters of the models is carried out with a micro-genetic algorithm (micro-GA). The better performance of the proposed model is quantified with comparison of the mean absolute errors for three experimental tests at different Reynolds numbers, ranging from 5300 to 15,400. The corresponding ratios between the mean absolute errors of the models with and without gas release range between 47.3% and 17.7%. It is also shown that different turbulence models give very similar results. The results have some relevance in water hammer research, because sometimes dissipation that is not due to unsteady friction is attributed to it. However, the hypothesized mechanism has to be deepened and validated with further studies. Full article

The flow of a hydrophobic fluid in the gap between eccentric cylinders has been experimentally studied. The experimental setup was designed and built for this study. Experimental setup consists of two eccentric cylinders with the ability to rotate and a camera, a microscope, and a pressure sensor. The conditions for gaseous cavitation occurrence during the rotation of the outer cylinder was considered in this study. The discreteness of gaseous cavitation occurrence in the form of individual bubbles is shown. When cavitation bubbles merge, the charge is redistributed at the gas–liquid interface, and bubble luminescence is observed. It has been shown that near the surface of the inner cylinder, in the area of flow expansion and compression, reverse flows occur. Full article

In the present review, the production of O radicals (oxygen atoms) in acoustic cavitation is focused. According to numerical simulations of chemical reactions inside a bubble using an ODE model which has been validated through studies of single-bubble sonochemistry, not only OH radicals but also appreciable amounts of O radicals are generated inside a heated bubble at the violent collapse by thermal dissociation of water vapor and oxygen molecules. The main oxidant created inside an air bubble is O radicals when the bubble temperature is above about 6500 K for a gaseous bubble. However, the concentration and lifetime of O radicals in the liquid water around the cavitation bubbles are unknown at present. Whether O radicals play some role in sonochemical reactions in the liquid phase, which are usually thought to be dominated by OH radicals and ${\mathrm{H}}_2{\mathrm{O}}_2$, should be studied in the future. Full article

The research of cavitation in narrow gap flows, e.g., lubrication films in journal bearings or squeeze film dampers, is a challenging task due to spatial restrictions combined with a high time-resolution. Typically, the lubrication film thickness is in the range of a few microns and the characteristic time for bubble generation and collapse is less than a few milliseconds. The authors have developed a journal bearing model experiment, which is designed according to similarity laws providing fully similar flow conditions to real journal flows while offering ideal access to the flow by means of optical measurement equipment. This work presents the high-speed photography of bubble evolution and transportation in a Stokes-type flow under the influence of shear and a strong pressure gradient which are typical for lubricant films. A paramount feature of the experiment is the dynamic variation (increase/decrease) of the minimum film thickness which triggers the onset of cavitation in narrow gap flows. Results presented in the work on hand include the time-resolved data of the gas release rate and the transient expansion of gas bubbles. Both parameters are necessary to set up numerical models for the computation of two-phase flows. Full article

A variety of different nanomaterials (NMs) such as microbubbles (MBs), nanobubbles (NBs), nanodroplets (NDs), and silica hollow meso-structures have been tested as ultrasound contrast agents for the detection of heart diseases. The inner part of these NMs is made gaseous to yield an ultrasound contrast, which arises from the difference in acoustic impedance between the interior and exterior of such a structure. Furthermore, to specifically achieve a contrast in the diseased heart region (DHR), NMs can be designed to target this region in essentially three different ways (i.e., passively when NMs are small enough to diffuse through the holes of the vessels supplying the DHR, actively by being associated with a ligand that recognizes a receptor of the DHR, or magnetically by applying a magnetic field orientated in the direction of the DHR on a NM responding to such stimulus). The localization and resolution of ultrasound imaging can be further improved by applying ultrasounds in the DHR, by increasing the ultrasound frequency, or by using harmonic, sub-harmonic, or super-resolution imaging. Local imaging can be achieved with other non-gaseous NMs of metallic composition (i.e., essentially made of Au) by using photoacoustic imaging, thus widening the range of NMs usable for cardiac applications. These contrast agents may also have a therapeutic efficacy by carrying/activating/releasing a heart disease drug, by triggering ultrasound targeted microbubble destruction or enhanced cavitation in the DHR, for example, resulting in thrombolysis or helping to prevent heart transplant rejection. Full article

Cavitation can occur at the inlet of hydraulic pumps or in hydraulic valves; this phenomenon should be always avoided because it can generate abnormal wear and noise in fluid power components. Numerical modeling of the cavitation is widely used in research, and it allows the regions where it occurs more to be predicted. For this reason, two different approaches to the study of gas and vapor cavitation were presented in this paper. In particular, a model was developed using the computational fluid dynamics (CFD) method with particular attention to the dynamic modeling of both gaseous and vapor cavitation. A further lumped parameter model was made, where the fluid density varies as the pressure decreases due to the release of air and the formation of vapor. Furthermore, the lumped parameter model highlights the need to also know the speed of sound in the vena contracta, since it is essential for the correct calculation of the mass flow during vaporization. A test bench for the study of cavitation with an orifice was set up; cavitation was induced by increasing the speed of the fluid on the restricted section thanks to a pump located downstream of the orifice. The experimental data were compared with those predicted by CFD and lumped parameter models. Full article

In any hydraulic machine there are lubricated couplings that could become critical beyond certain operating conditions. This paper presents the simulation results concerning textured surfaces with the aim of improving the performance of lubricated couplings in relative motion. The texturing design requires much care to obtain good improvements, and it is essential to analyze both the geometric features of the dimples and the characteristics of the coupled surfaces, like the sliding velocity and gap height. For this purpose, several CFD simulations have been performed to study the behavior of the fluid bounded in the coupling, considering dimples with different shapes, size, and spatial distribution. The simulations consider the onset of gaseous cavitation to evaluate the influence of this phenomenon on the pressure distribution generated by the textured surface. The analyses have pointed out that it is critical to correctly predict the behavior of the textured surface in the presence of local cavitation, in fact, when cavitation occurs, the characteristic time of the transient in which the phase of the fluid change is very rapid and it is comparable to the time taken by the fluid to move from one dimple to the next. Full article

Nanofluids are attracting attention as future energy carriers owing to their high performance for improving combustion and heat transfer. In this study, the macroscopic characteristics of nanofluid jets in a subsonic gaseous crossflow were investigated by focusing on the influence of nanoparticle additives on the breakup process. Based on a distribution map of the image grayscale standard deviation, we propose an improved method to process transverse injection shadowgraphs. A simplified model of the transition mechanism from column breakup to surface breakup at a small Weber number was established. The effects of nanoparticles on the jet trajectory and column fracture position were analyzed according to the deviations from the pure liquid. To interpret the effects of the nanoparticles, a new nondimensional parameter was introduced into the empirical correlation of the column fracture position. The results indicated that at low concentrations of nanoparticles, the surface tension of the nanofluids increased slightly, while the viscosity increased significantly (by up to 23%). These changes in the physical properties had little effect on the breakup regimes or jet trajectory. Moreover, the nanoparticles promoted cavitation inside the liquid column, resulting in an additional primary breakup mode for the nanofluids. Consequently, the length of the column fracture was reduced by up to 20% compared with that of the basic fluid. Full article

An air-separation unit (ASU) uses atmospheric air to produce essential pure gaseous and liquid products for many industrial sectors but requires intensive power consumption. In recent years, cryogenic liquid turbine expanders have been used to replace the traditional J-T valves in air-separation units to save energy. In this paper, an effective design optimization method is proposed to suppress swirling flow and mitigate cavitation in liquid turbines. A flexible tuning of the impeller and fairing cone geometries is simultaneously realized, where the optimization variables are identified via a geometric sensitivity study. A novel objective function is deliberately established by allowing both swirling flow and cavitation characteristics, driving the optimizer to search for deswirling and cavitation-resistant geometries. A kriging surrogate model with an adaptive sampling strategy and a cooperative co-evolution algorithm (CCEA) are incorporated to solve the highly nonlinear optimization problem, where the former reduced the costly evaluations but simultaneously maintained the model prediction accuracy and enabled the aim-oriented global searching (the latter decomposes the problem into several readily solved sub-problems that could be solved in parallel at a high-convergence rate). The optimized impeller and fairing cone geometries were quite favorable for suppressing swirling flow and mitigating cavitation. The impeller cavitation was significantly reduced, with the maximal vapor volume fraction reduced from 0.365 to 0.17 at the blade surface; the diffuser tube high-swirl flow was significantly deswirled and the intensive vapor fraction around the centerline largely reduced, with the maximal vapor volume fraction in the diffuser tube reduced from 0.387 to 0.121. As a result, the isentropic efficiency of the liquid turbine expander was improved from 88.4% to 91.43%. Full article

It is important to predict the gaseous phase area of journal bearing. However, a detailed calculation method for such gaseous phase areas has not yet been proposed. In this study, the gaseous-phase areas in small bore journal bearings under flooded and starved lubrication conditions are analyzed in terms of the computational fluid dynamics (CFD) of two-phase flow while using a volume of fluid (VOF) method. Furthermore, the influence of surface tension and vapor pressure conditions were investigated, and the analytical and experimental results were compared. The analytical results of VOF for vapor pressure and surface tension were observed to be consistent with the experimental observations under both flooded and starved lubrication conditions. Furthermore, under starved lubrication condition, the analytical results agree well with the observed results for the interface of the oil film and cavitation upon the rupture of the oil film. While using these results, CFD analysis of the two-phase flow of the VOF can be conducted in terms of vapor pressure and surface tension to estimate the gaseous-phase areas of journal bearings under flooded and starved lubrication conditions. Full article