Search Results (91)

As a novel prefabricated structural element, the pre-tensioned, prestressed concrete T-beam with polygonal tendons layout demonstrates advantages including reduced prestress loss, streamlined construction procedures, and stable manufacturing quality, showing promising applications in medium-span bridge engineering. This paper conducted a full-scale experiment and numerical simulation research on a 30 m pre-tensioned, prestressed concrete T-beam with polygonal tendons practically used in engineering. The full-scale experiment applied symmetrical four-point bending to create a pure bending region and used embedded strain gauges, surface sensors, and optical 3D motion capture systems to monitor the beam’s internal strain, surface strain distribution, and three-dimensional displacement patterns during loading. The experiment observed that the test beam underwent elastic, crack development, and failure phases. The design’s service-load bending moment induced a deflection of 18.67 mm (below the 47.13 mm limit). Visible cracking initiated under a bending moment of 7916.85 kN·m, which exceeded the theoretical cracking moment of 5928.81 kN·m calculated from the design parameters. Upon yielding of the bottom steel reinforcement, the maximum of the crack width reached 1.00 mm, the deflection in mid-span measured 148.61 mm, and the residual deflection after unloading was 10.68 mm. These results confirmed that the beam satisfied design code requirements for serviceability stiffness and crack control, exhibiting favorable elastic recovery characteristics. Numerical simulations using ABAQUS further verified the structural performance of the T-beam. The finite element model accurately captured the beam’s mechanical response and verified its satisfactory ductility, highlighting the applicability of this beam type in bridge engineering. Full article

In contrast to brittle normal-strength concrete (NSC), high-performance steel-fiber-reinforced concrete (HPSFRC) provides better tensile and shear resistance, enabling enhanced bridge girder design. To achieve a balance between cost efficiency and quality, reducing conventional reinforcement is a viable cost-saving strategy. This study focused on the flexural behavior of a type of pre-tensioned precast HPSFRC girder without longitudinal and shear reinforcement. This type of girder consists of HPSFRC and prestressed steel strands, balancing structural performance, fabrication convenience, and cost-effectiveness. A 30.0 m full-scale girder was randomly selected from the prefabrication factory and tested through a four-point bending test. The failure mode, load–deflection relationship, and strain distribution were investigated. The experimental results demonstrated that the girder exhibited ductile deflection-hardening behavior (47% progressive increase in load after the first crack), extensive cracking patterns, and large total deflection (1/86 of effective span length), meeting both the serviceability and ultimate limit state design requirements. To complement the experimental results, a nonlinear finite element model (FEM) was developed and validated against the test data. The flexural capacity predicted by the FEM had a marginal 0.8% difference from the test result, and the predicted load–deflection curve, crack distribution, and load–strain curve were in adequate agreement with the test outcomes, demonstrating reliability of the FEM in predicting the flexural behavior of the girder. Based on the FEM, parametric analysis was conducted to investigate the effects of key parameters, namely concrete tensile strength, concrete compressive strength, and prestress level, on the flexural responses of the girder. Eventually, design recommendations and future studies were suggested. Full article

In structural health monitoring, visual inspection remains vital for detecting damage, especially in concealed elements such as columns and beams. To improve damage localization, many studies have investigated and implemented deep learning into damage detection frameworks. However, the practicality of such models is often limited by their computational demands, and the relative accuracy may suffer if input features lack sensitivity to localized damage. This study introduces an efficient method for estimating damage locations and severity in buildings using a neural network array. A synthetic dataset is first generated from a simplified building model that includes floor flexural behavior and reflects the target dynamics of the structures. A dense, single-layer neural network array is initially trained with full floor accelerations, then pruned iteratively via the Lottery Ticket Hypothesis to retain only the most effective sub-networks. Subsequently, critical event measurements are input into the pruned array to estimate story-wise stiffness reductions. The approach is validated through numerical simulation of a six-story model and further verified via shake table tests on a scaled twin-tower steel-frame building. Results show that the pruned neural network array based on the Lottery Ticket Hypothesis achieves high accuracy in identifying stiffness reductions while significantly reducing computational load and outperforming full-input models in both efficiency and precision. Full article

Recycled aggregate concrete incorporating glazed hollow beads (GHBRC) achieves the dual objectives of energy conservation and emission reduction by combining recycled coarse aggregate with glazed hollow bead aggregate, aligning with the construction industry’s “dual-carbon” goals for the development of low-carbon concrete. This study systematically investigates the flexural performance of GHBRC beams to establish calculation formulas for ultimate limit state bearing capacity and serviceability limit state verification. Six full-scale GHBRC beams were tested under simply supported conditions with two-point symmetric mid-span loading. Three critical variables (concrete composition, longitudinal tensile reinforcement ratio, and stirrup reinforcement configuration) were examined. Experimental results indicate that GHBRC beams exhibit failure modes consistent with conventional concrete beams, confirming the validity of the plane section assumption. At identical reinforcement ratios, GHBRC beams demonstrated a 3.1% increase in ultimate bearing capacity and an 18.78% higher mid-span deflection compared to ordinary concrete beams, highlighting their superior deformation performance. Building on methodologies for conventional concrete beams, this study recalibrated key short-term stiffness parameters using a stiffness analytical method and proposed a computational model for mid-span deflection prediction. These findings provide theoretical and practical foundations for optimizing the structural design of GHBRC beams in alignment with sustainable construction objectives. Full article

This paper presents an experimental and numerical investigation of the axial compression behavior of perforated cold-formed steel upright profiles commonly used in pallet racking systems. The primary objective is to examine how slenderness influences the failure modes and load-bearing capacity of these structural elements. Three column lengths, representative of typical vertical spacing in industrial rack systems, were tested under pin-ended boundary conditions. All specimens were fabricated from 2 mm thick S355 steel sheets, incorporating web perforations and a central longitudinal stiffener. Experimental results highlighted three distinct failure mechanisms dependent on slenderness: local buckling for short columns (SS-340), combined distortional–flexural buckling for medium-length columns (MS-990), and global flexural buckling for slender columns (TS-1990). Finite Element Method (FEM) models developed using ANSYS Workbench 2021 R1 software accurately replicated the observed deformation patterns, stress concentrations, and load–displacement curves, with numerical results differing by less than 5% from experimental peak loads. Analytical evaluations performed using the Effective Width Method (EWM) and Direct Strength Method (DSM), following EN 1993-1-3 and AISI S100 specifications, indicated that EWM tends to underestimate the ultimate strength by up to 15%, whereas DSM provided results within 2–7% of experimental values, especially when the entire net cross-sectional area was considered fully effective. The originality of the study is the comprehensive evaluation of full-scale, perforated, stiffened cold-formed steel uprights, supported by robust experimental validation and detailed comparative analyses between FEM, EWM, and DSM methodologies. Findings demonstrate that DSM can be reliably applied to perforated sections with moderate slenderness and adequate web stiffening, without requiring further local reduction in the net cross-sectional area. Full article

Orthotropic Steel Bridge Decks (OSBDs) are often used in long-span bridges due to their high performance and ease of installation. However, issues such as fatigue cracking and the deterioration of asphalt overlays due to their local stiffness inefficiency necessitate innovative solutions. Orthotropic Steel–Ultra-High-Performance Concrete Composite Bridge Decks (OS-UHPC-CBDs) have enhanced OSBD performance; however, they have disadvantages such as a heavier weight and high initial cost requirements. In this study, an Orthotropic Steel–Lightweight Ultra-High-Performance Concrete Composite Bridge Deck (OS-LUHPC-CBD) is proposed as a solution that integrates a novel Lightweight Ultra-High-Performance Concrete (LUHPC) with a high-strength Q425 steel deck and trapezoidal ribs. A comprehensive experimental investigation, including full-scale four-point bending tests, was undertaken to evaluate the flexural behavior of the proposed OS-LUHPC-CBD compared to the OS-UHPC-CBD. The experimental results show that the proposed OS-LUHPC-CBD has equivalent flexural capacity and improved ductility compared to the OS-UHPC-CBD. This study found the proposed OS-LUHPC-CBD to be a promising solution for application in long-span bridges with an 8.4% lighter weight and a 6.8% lower cost, and with the same ease of construction as OS-UHPC-CBDs. A finite element model with a strong correlation was developed and validated through the experimental results. Based on this, a parametric study was undertaken on the effect of the key geometric design parameters on the flexural capacity of the OS-LUHPC-CBD. Full article

In order to investigate the mechanical behavior of a novel pre-tensioned polygonal prestressed T-beam subject to combined bending, shear, and torsion, this study meticulously designed and fabricated a full-scale specimen with a calculated span of 28.28 m, a beam height of 1.8 m, and a top flange width of 1.75 m. A systematic static loading test was conducted. A multi-source data acquisition methodology was employed throughout the experiment. A variety of embedded and external sensors were strategically arranged, in conjunction with non-contact digital image correlation (VIC-3D) technology, to thoroughly monitor and analyze key mechanical performance indicators, including deformation capacity, strain distribution characteristics, cracking resistance, and crack propagation behavior. This study provides valuable insights into the damage evolution process of novel polygonal pre-tensioned T-beams under complex loading conditions. The experimental results indicate that the loading process of the specimen when subjected to combined bending, shear, and torsion, can be divided into two distinct stages: the elastic stage and the crack development stage. Cracks initially manifested at the junction of the upper flange and web at the extremities of the beam and at the bottom flange of the loaded segment. Subsequently, numerous diagonal and flexural–shear cracks developed within the web, while diagonal cracks also commenced to form on the top surface, exhibiting a propensity to propagate toward the support section. Following the appearance of diagonal cracks in the web concrete, both stirrup strain and concrete strain demonstrated abrupt changes. The peak strain observed within the upper stirrups was markedly greater than that measured in the middle and lower regions. On the front elevation of the web, the principal strain peak was concentrated near the connection line between the loading bottom and the upper support. In contrast, on the back elevation of the web, the principal tensile strain was more pronounced near the connection line between the loading top and the lower support. Full article

Despite ongoing research efforts aimed at understanding the structural response of steel fiber reinforced concrete (SFRC), there is very limited research on the failure characteristics and theoretical compression-bending capacity of unreinforced steel fiber reinforced concrete (SFRC without rebars, USFRC). In this study, the cube compression tests, notched beam tests, and full-scale segment compression-bending tests are carried out to investigate the flexural performance of USFRC. The crack width–bending moment curves, load–deflection curves, and ultimate load of USFRC segments are obtained. Additionally, the theoretical compression-bending capacity of USFRC segments according to Model Code 2010 is investigated and the calculation methods applicable to different fiber contents, segment sizes, and mix proportions are obtained, which can provide a basis for predicting the performance of USFRC segments in related engineering applications, and some conclusions can be drawn. The results show that steel fibers can slightly improve the compressive strength of concrete, and the improvement capacity varies with different mix proportions and fiber contents. The addition of steel fibers can also improve the compressive failure mode of concrete. The relationships among the crack width, bending moment, and eccentricity can be expressed by a multivariate linear regression equation, and the relationship between the bending moment and deflection can be fitted by a quadratic equation. Both fitting effects are good. Based on the Model Code 2010 calculation model, a calculation method for the compression-bending capacity of USFRC is proposed, and the calculation method of residual tensile strength of steel fiber is modified. The new method can predict the compression-bending capacity of USFRC more accurately. Full article

To reduce the maintenance requirements during the service life of highway bridges and enhance the cracking resistance of concrete slabs in the hogging moment zone of continuous composite girders, this paper proposes an innovative girder-to-pier joint for composite bridges with integral piers. Compared to the existing ones, this new joint has structural differences. The middle part of the embedded web is hollowed out to facilitate the construction, and the upper and bottom flanges of the steel girder within this joint are widened. Moreover, cast-in-place ultra-high-performance concrete (UHPC) is applied instead of normal concrete (NC) only on the top surface of the pier. A full-scale test was carried out for this new joint to evaluate the load–displacement relationship, load–strain relationship, crack initiation, and crack propagation. Compared with the numerical simulation results of the reference engineering, the test results demonstrated that the proposed joint exhibited excellent flexural performance and cracking resistance. This paper also proposes a calculation method for the elastic flexural capacity of the girder-to-pier joint incorporating the tensile strength of UHPC, and the calculated result was in good agreement with the experimental result. Full article

To ensure the connection performance of precast concrete square piles, a screw clamping and welding joint connection is applied to the solid square piles. By conducting full-scale bending performance tests on six solid square pile specimens with cross-sectional side lengths of 300, 450, and 600 mm, including pile bodies, screw clamping joints, screw clamping, and welding joints, the bending load-bearing capacity, deformation capacity, and failure characteristics of the screw clamping–welding joint connection are compared and studied. The results show that the bending failure mode of the pile body specimens is shear failure in the flexural shear section and concrete crushing in the compression zone of the pure bending section; the bending failure mode of the screw clamping joint specimens are the pull-out of steel bar heads at the joint end plate; the bending failure mode of the screw clamping and welding joint specimens are concrete crushing in the compression zone of the pure bending section, steel bar breakage in the tension zone of the flexural shear section, and pull-out of steel bar heads at the end plate. It is worth noting that no significant damage occurred at the joints. The cracks in the pure bending section of the bending specimens mainly develop vertically and are evenly distributed, while some cracks in the flexural shear section develop obliquely towards the loading point, with branching. Compared to the pile body specimens, the cracking moment of the joint specimens is up to 16% higher, the ultimate moment is within 15% lower, and the maximum mid-span deflection is within 25% lower, indicating that the provision of anchorage reinforcement can increase the stiffness and cracking moment of the specimens. Full article

Adjacent existing box girder bridges should be spliced in the long-span bridge expansion project. A type of integral splicing composite structure for connecting the adjacent flange plates is designed herein. The mechanical characteristic of the integral splicing composite structure is tested using a local full-scale model, and a refined simulation model is also proposed for the optimization of the integral splicing composite structure. The loop bar in the joint connection segment and the application of Ultra-High-Performance Concrete (UHPC) material can guarantee the effective connection between the existing flange plate and the splicing structure. The embedded angled bar can delay the interface debonding failure and interface slip. The UHPC composite segment below the flange plate (segment CF) can bend together with the existing flange plate. In this study, an innovative integral splicing composite structure for a long-span bridge extension project is proposed and verified using both a local full-scale model test and finite element simulation. The adaptation of UHPC material and loop bar joint connection form can meet the cracking loading requirements of the splicing box girder structure. By proposing a refined simulation model and comparing the calculation result with the test result, it is found that the flexural performance of the integral splicing composite structure depends on the size of the composite segment below the flange plate (segment CF). Increasing the width of segment CF is beneficial to delay the interface debonding failure, and increasing its thickness can effectively delay the cracking load of the flange plate. Finally, the scheme of segment CF with one side width of 200 cm and a minimum thickness of 15 cm can improve the flexural resistance of the spliced structure and avoid the shear effect caused by the lane layout scheme and the location of the segment CF end. Through the research in this paper, the reasonable splicing form of a long-span old bridge is innovated and verified, which can be used as a reference for other long-span bridge splicing projects. Full article

The use of precast concrete pipes for water and sewage transportation systems is a very important element of a country’s infrastructure. The main aim of this study was to investigate the effects of concrete’s compressive strength and reinforcement levels on the mechanical performance of spun-cast full-scale precast concrete pipes in the local construction industries of developing countries. A test matrix was adopted using a full 3² factorial design. The studied concrete’s compressive strength was 20, 30, and 40 MPa, and reinforcement levels were 60%, 80%, and 100%, representing low, medium, and high levels, respectively. The medium level of reinforcement represented the reinforcement requirement of ASTM C76 in concrete pipes. A total of eighteen full-scale pipes of 450 mm diameter were cast in an industrial precast pipe unit using a spin-casting technique and were tested under a three-edge bearing load. The experimental results showed that the crack load and ultimate load of the tested pipes increased with higher levels of concrete strength and reinforcement levels. For example, an approximately 35% increase in the 0.30 mm crack load was observed when the concrete strength increased from 20 MPa to 30 MPa for all tested levels of reinforcement. Similarly, around a 19% increase in ultimate load was observed for pipes with 80% reinforcement compared to identical pipes with 60% reinforcement. It was found that the pipe class, as per ASTM C76, is highly dependent on the concrete strength and reinforcement levels. All of the pipes exhibited the development of flexural cracks at critical locations (crown, invert, and springlines). Moreover, concrete pipes cast with low-level strength and reinforcement also showed signs of crushing at the crown location near to the pipe failure. The analysis of variance (ANOVA) results showed that the main factors (compressive strength and reinforcement levels) were significantly affected by the cracking loads of precast pipes. No significant effect of the interaction of factors was observed on the crack load response. However, interaction factors, along with main factors, have significant effects on the ultimate load capacity of the concrete pipes, as indicated by the F-value, p-value, and Pareto charts. This study made an effort to illustrate and optimize the mechanical performance of pipes cast with various concrete strengths and reinforcement levels to facilitate the efficient use of materials for more resilient pipe infrastructure. Moreover, the exact optimization of concrete strength and reinforcement level for the desired pipe class will make the pipe design economical, leading to an increased profit margin for local spin-cast pipe fabricators without compromising the pipe’s quality. Full article

This paper reports the results of a full-scale field test that was conducted to assess the performance of the use of wet-milling cement and chemical compound grouting in the same hole to reinforce a flexural fracture zone. Wet-milling cement and chemical compound grouting methods were used to treat a layer of the flexural fracture zone with a thickness of 19 m. The procedures of the cement–chemical compound grouting method were described in detail, and the results of the normal water pressure test, fatigue water pressure test, failure water pressure test, and shear wave velocity test suggested that the working effects in the epoxy testing area were better than those in the acrylic acid salt test area, which further indicated that the cement–chemical compound grouting method was feasible. In addition, the improvement mechanism of the cement–chemical compound grouting technology was studied; this method is beneficial for solving the problem of the reinforcement effect not being ideal in practical engineering and further improving the compactness of dam structures. Full article

In recent years, steel-fiber-reinforced concrete (SFRC) has been increasingly applied in shield tunnel engineering. However, most research on SFRC segments focuses on the load-bearing capacity, while the tunnel deformation is an equally critical indicator that decides if the tunnel can operate safely during service conditions. Therefore, it is essential to also study the stiffness variations in SFRC segments, which is closely connected to the serviceability limit state (SLS). To investigate the influence of SFRC on segment stiffness, full-scale four-point bending tests and analytical calculations are carried out on both traditional reinforced concrete (RC) segments and SFRC segments with rebars. A C55 plain concrete is used in the RC segment, and for SFRC, 30 kg/m³ steel fibers are added. The segment stiffnesses are calculated and analyzed, and compared between test and analytical results. This study shows that the addition of steel fibers to traditional reinforced concrete segments can enhance the bending stiffness. This effect becomes apparent only after the segments crack. Initially, the effect is strong but then becomes weaker, with increasing load. The added 30 kg/m³ steel fibers generate a maximum of 33% in stiffness increment for a segment with 2.1% reinforcement. Further analysis indicates that the transfer of stresses in the cracked SFRC results in a stiffness improvement, but after cracking, the contribution of the reinforcement to the flexural resistance increases while the contribution of the SFRC gradually decreases. Thus, the effect is weak at high load levels. This paper contributes to a better understanding of the effect of SFRC on the stiffness of segments, as relevant for SLS requirements. Full article

In recent times, the deployment of advanced structural health monitoring techniques has increased due to the aging infrastructural elements. This paper employed an enhanced You Only Look Once (YOLO) v4-tiny algorithm, based on the Crack Detection Model (CDM), to accurately identify and classify crack types in reinforced concrete (RC) members. YOLOv4-tiny is faster and more efficient than its predecessors, offering real-time detection with reduced computational complexity. Despite its smaller size, it maintains competitive accuracy, making it ideal for applications requiring high-speed processing on resource-limited devices. First, an extensive experimental program was conducted by testing full-scale RC members under different shear span (a) to depth ratios to achieve flexural and shear dominant failure modes. The digital images captured from the failure of RC beams were analyzed using the CDM of the YOLOv4-tiny algorithm. Results reveal the accurate identification of cracks formed along the depth of the beam at different stages of loading. Moreover, the confidence score attained for all the test samples was more than 95%, which indicates the accuracy of the developed model in capturing the types of cracks in the RC beam. The outcomes of the proposed work encourage the use of a developed CDM algorithm in real-time crack detection analysis of critical infrastructural elements. Full article