Search Results (17)

In nature, structures such as earwig wings and mimosa leaves exhibit remarkable folding and unfolding capabilities. Inspired by these biological mechanisms, this work investigates soft foldable and torsional actuators based on Kresling crease pattern, fabricated using soft TPE 85A material through 3D printing. These actuators enable both foldable grasping and torsional motions. An analytical geometric model is developed to characterize the relationship between structural parameters and the inscribed circle area of a single-layer soft actuator, thereby elucidating their influence on contraction magnitude and relative deflection angle. Treating the soft actuator as an equivalent spring system, a mechanical model relating vacuum pressure to contraction ratio is further established, revealing an approximately linear relationship. The actuators are subsequently integrated with suction cups to form two end-effectors, a foldable soft gripper and a torsional soft gripper, and mounted onto a UR5 robotic arm via a customized flange. Demonstration experiments show that the foldable gripper achieves gentle, adaptive grasping of diverse objects, while the torsional gripper replicates human-like twisting motion, such as opening a bottle cap. This study highlights the potential of Kresling-based soft grippers for practical deployment in automated production tasks, including precision assembly and fruit harvesting. Full article

Pneumatic Artificial Muscles (PAMs) are soft actuators that mimic the contractile behavior of biological muscles through fluid-driven deformation. Originating from McKibben’s 1950s braided design, PAMs have evolved into a diverse class of actuators, offering high power-to-weight ratios, compliance, and safe human interaction, with applications spanning rehabilitation, assistive robotics, aerospace, and adaptive structures. This review surveys recent developments in actuation mechanisms and applications of PAMs. Traditional designs, including braided, pleated, netted, and embedded types, remain widely used but face challenges such as hysteresis, limited contraction, and nonlinear control. To address these limitations, researchers have introduced non-traditional mechanisms such as vacuum-powered, inverse, foldable, origami-based, reconfigurable, and hybrid PAMs. These innovations improve the contraction range, efficiency, control precision, and integration into compact or untethered systems. This review also highlights applications beyond conventional biomechanics and automation, including embodied computation, deployable aerospace systems, and adaptive architecture. Collectively, these advances demonstrate PAMs’ expanding role as versatile soft actuators. Ongoing research is expected to refine material durability, control strategies, and multifunctionality, enabling the next generation of wearable devices, soft robots, and energy-efficient adaptive systems. Full article

The commercialization of selective broccoli harvesters, a critical response to agricultural labor shortages, is hampered by end effectors with large operational envelopes and poor adaptability to complex field conditions. To address these limitations, this study developed and evaluated a novel end-effector with an integrated transverse cutting mechanism and a foldable grasping cavity. Unlike conventional fixed cylindrical cavities, our design utilizes actuated grasping arms and a mechanical linkage system to significantly reduce the operational footprint and enhance maneuverability. Key design parameters were optimized based on broccoli morphological data and experimental measurements of the maximum stem cutting force. Furthermore, dynamic simulations were employed to validate the operational trajectory and ensure interference-free motion. Field tests demonstrated an operational success rate of 93.33% and a cutting success rate of 92.86%. The end effector successfully operated in dense planting environments, effectively avoiding interference with adjacent broccoli heads. This research provides a robust and promising solution that advances the automation of broccoli harvesting, paving the way for the commercial adoption of robotic harvesting technologies. Full article

The foldable tail wing system of UAVs offers advantages such as reducing the envelope size and improving storage space utilization. However, due to the compact tail wing space, achieving multi-modal locking and unlocking functionality presents significant challenges. This paper designs a new smart SMA actuator for the use of UAV foldable tail wings. The prototype testing demonstrated the advantages and engineering practicality of the actuator. The core content includes three main parts: thermomechanical testing of the SMA actuation performance, structural design of the actuator, and the fabrication and actuation testing of the prototype. The key parameters related to actuation performance, such as phase transformation temperature and actuation force, were determined through DSC and tensile testing. The geometric parameters of the tail wing were determined through kinetics and kinematic analyses. Through the linkage design of two kinematic pairs, the SMA actuator enables both the deployment and locking of the tail wing. The prototype testing results of the folding tail wing show that, after vibration and temperature variation tests, the SMA actuator is still able to output an actuation stroke of 2.15 mm within 20 ms. The SMA actuator integrates locking for both modes of the tail wing and unlocking during mode transitions, offering advantages such as fast response and minimal space requirements. It provides an effective solution tailored to the needs of the foldable tail wing system. Full article

The development of a soft crawling robot (SCR) capable of quick folding and recovery has important application value in the field of biomimetic engineering. This article proposes an origami-inspired vacuum-actuated foldable soft crawling robot (OVFSCR), which is composed of entirely soft foldable mirrored origami actuators with a Kresling crease pattern, and possesses capabilities of realizing multimodal locomotion incorporating crawling, climbing, and turning movements. The OVFSCR is characterized by producing periodically foldable and restorable body deformation, and its asymmetric structural design of low front and high rear hexahedral feet creates a friction difference between the two feet and contact surface to enable unidirectional movement. Combining an actuation control sequence with an asymmetrical structural design, the body deformation and feet in contact with ground can be coordinated to realize quick continuous forward crawling locomotion. Furthermore, an efficient dynamic model is developed to characterize the OVFSCR’s motion capability. The robot demonstrates multifunctional characteristics, including crawling on a flat surface at an average speed of 11.9 mm/s, climbing a slope of 3°, carrying a certain payload, navigating inside straight and curved round tubes, removing obstacles, and traversing different media. It is revealed that the OVFSCR can imitate contractile deformation and crawling mode exhibited by soft biological worms. Our study contributes to paving avenues for practical applications in adaptive navigation, exploration, and inspection of soft robots in some uncharted territory. Full article

Origami exhibits the remarkable ability to transform into diverse shapes, including quadrilaterals, triangles, and more complex polygons. This unique property has inspired the integration of origami principles into engineering design, particularly in the development of foldable mechanisms. In the field of robotics, when combined with actuators, these foldable mechanisms are referred to as active origami. Origami-based mechanisms play a pivotal role as versatile end effectors or grippers, enabling them to accurately trace desired trajectories. The performance of these mechanisms heavily relies on their specific fold patterns. To shed light on their capabilities, this study focuses on five representative structures using spherical mechanisms: oriceps, Miura ori, MACIOR, and two hexagonal structures. To assess their potential, a comparative analysis is conducted, evaluating their kinematic and scaling performances. The analysis employs the “scaling factor” as a metric, which quantifies the mechanical advantage of these mechanisms. This metric aids in the selection of appropriate structures for various applications. Full article

This paper presents the development, control, and experimental validation of a novel bipedal robot with a passive tendon. The robot, featuring foldable legs, coaxial actuation, and compact folded size, is endowed with a leg configuration with a five-bar mechanism. Based on biological observations of human walking, a passive artificial tendon made of emulsion is fabricated to work in conjunction with a tensioning device, providing adaptive heel touchdown and toe push-off in sync with single-leg movement. The tailored control framework for the bipedal robot is further established with the double-layer architecture. The regulation layer employs the linear inverted pendulum (LIP) model to generate reference trajectory of the center of mass (CoM) with a dead-beat style of parameter adjustment. An inverse-dynamics-based whole-body controller (WBC) is applied to enforce the full-order dynamics of the bipedal robot to reproduce the LIP model’s behavior. We carry out the experiments on the physical prototype to evaluate the walking performance of the developed bipedal robot. The results show that the robot achieves stable walking at the speed of 0.8 m/s (almost twice the leg length/s) and exhibits robustness to external push disturbance. Full article

Deployable structures based on origami are widely used in the application of actuators. In this paper, we present a novel family of origami-based deployable structures with constant curvature. Two categories of non-flat-foldable and non-developable degree-4 vertices (NFND degree-4 vertices) are introduced. Pyramid structures are constructed based on the NFND degree-4 vertices. Doubly symmetric and singly symmetric spherical origami tubular cells (SOTCs) are established based on pyramid structures. To construct deployable origami modules using SOTCs, linking units are introduced. The mobility of the SOTCs and origami modules is analyzed using constraint screws. To realize the construction and simulation of deployable structures, kinematic and geometric analyses of the doubly symmetric and singly symmetric SOTCs are performed. Finally, we introduce four cases for deployable structures in spherical actuators based on the combination of multiple origami modules. These case studies demonstrate the potential of these deployable origami structures in the design of spherical actuators. Full article

The use of agricultural tractors is a major concern in agriculture safety due to the high level of risk of loss of stability combined with the frequent absence of passive safety devices such as rollover protective structures (ROPSs). Indeed, although in most cases the ROPS is installed, when working in vineyards, orchards, or in other cases of limited crop height, the tractor is usually equipped with a foldable ROPS (FROPS), which is often misused because the effort needed for raising/lowering is excessive and the locking procedure is time-consuming. Thus, the goal of this research is to investigate the problem from the ergonomics point of view, developing a support system capable of facilitating FROPS operations. The research outcome consists of the development of a retrofitted full assistance system (FAS) for lowering/raising the FROPS by means of electric actuators. Additionally, an automatic locking device (ALD) was also developed to safely and automatically lock the FROPS. Both the FAS and ALD systems were implemented following a reverse-engineering approach, while their final validation was performed by means of a real prototype tested in a laboratory. The results achieved can contribute to expanding knowledge on human-centered research to improve safety in agriculture and thus social issues of sustainable agricultural systems. Full article

Flexible electronic devices have received great attention in the fields of foldable electronic devices, wearable electronic devices, displays, actuators, synaptic bionics and so on. Among them, high-performance flexible memory for information storage and processing is an important part. Due to its simple structure and non-volatile characteristics, flexible resistive random access memory (RRAM) is the most likely flexible memory to achieve full commercialization. At present, the minimum bending radius of flexible RRAM can reach 2 mm and the maximum ON/OFF ratio (storage window) can reach 10⁸. However, there are some defects in reliability and durability. In the bending process, the cracks are the main cause of device failure. The charge trap sites provided by appropriate doping or the use of amorphous nanostructures can make the conductive filaments of flexible RRAM steadier. Flexible electrodes with high conductivity and flexible dielectric with stable storage properties are the main development directions of flexible RRAM materials in the future. Full article

Zipper-coupled tubes are a broadly applicable, deployable mechanism with an angular surface that can be smoothed by attaching an additional smooth sheet pattern. The existing design for the smooth sheet attachment, however, leaves small gaps that can only be covered by adding flaps that unfold separately, limiting applicability in situations requiring a seamless surface and simultaneous deployment. We provide a novel construction of the smooth sheet attachment that unfolds simultaneously with zipper-coupled tubes to cover the entire surface without requiring additional actuation and without inhibiting the tubes’ motion up to an ideal, unfolded state of stability. Furthermore, we highlight the mathematics underlying the design and motion of the new smooth sheet pattern, thereby demonstrating its rigid-foldability and compatibility with asymmetric zipper-coupled tubes. Full article

Usually, polyhedra are viewed as the underlying constructive cells of packing or tiling in many disciplines, including crystallography, protein folding, viruses structure, building architecture, etc. Here, inspired by the flexible origami polyhedra (commonly called origami flexiballs), we initially probe into their intrinsic metamaterial properties and robotized methods from fabrication to actuation. Firstly, the topology, geometries and elastic energies of shape shifting are analyzed for the three kinds of origami flexiballs with extruded outward rhombic faces. Provably, they meet the definitions of reconfigurable and transformable metamaterials with switchable stiffness and multiple degrees of freedom. Secondly, a new type of soft actuator with rhombic deformations is successfully put forward, different from soft bionic deformations like elongating, contracting, bending, twisting, spiraling, etc. Further, we redesign and fabricate the three-dimensional (3D) printable structures of origami flexiballs considering their 3D printability and foldability, and magnetically actuated them through the attachment of magnetoactive elastomer. Lastly, a fully soft in-pipe robot prototype is presented using the origami flexiball as an applicable attempt. Experimental work clearly suggests that the presented origami flexiball robot has good adaptability to various pipe sizes, and also can be easily expanded to different scales, or reconfigured into more complex metastructures by assembly. In conclusion, this research provides a newly interesting and illuminating member for the emerging families of mechanical metamaterials, soft actuators and soft robots. Full article

This paper presents the technology to control the shape of thin polymer doubly curved shell structures with a unimorph layer of strain actuators to achieve high quality, light-weight, foldable space reflectors. The selected active material is PVDF-TrFE deposited by spin coating; it is electrostrictive, isotropic and enjoys an excellent piezoelectric coefficient $d_{31}\simeq 15$ pC/N when properly annealed, but has a nonlinear, quadratic behavior. The strain actuation is controlled by an array of segmented electrodes. The purpose of this study is to evaluate the material properties achieved in the manufacturing process. A simple, unidirectional model of electrostrictive material is considered and the material constants (electrostrictive constant $Q_{33}$ , piezoelectric constant $d_{31}$ , spontaneous polarization $P_s$ and poling strain $S_P$ ) are estimated from various static and dynamic experiments. The final part of the paper illustrates the control authority on a small demonstrator with seven independent electrodes and compares the experimental results with numerical finite element simulations. Full article

The wings of flapping-wing micro aerial vehicles (MAVs) face the risk of breakage. To solve this issue, we propose the use of a biomimetic foldable wing. In this study, a resonant-driven piezoelectric flapping-wing actuator with a passive folding/unfolding mechanism was designed and fabricated, in which the folding/unfolding motion is passively realized by the centrifugal and lift forces due to the stroke motion of the wings. Although the passive folding/unfolding is a known concept, its feasibility and characteristics in combination with a resonant system have not yet been reported. Because the resonant actuation is necessary for extremely small, insect-scale MAVs, research is required to realize such MAVs with a foldable-wing mechanism. Therefore, we first examine and report the performance of the resonant-driven passive folding/unfolding mechanism. We also present a simplified theoretical model demonstrating an interaction between the resonant actuation system and folding/unfolding mechanism. We successfully demonstrate the folding/unfolding motion by the fabricated actuator. In addition, the theoretical model showed good agreement with the experiment. Full article

Origami structures are highly demanded for engineering applications. Using origami folding to design and actuate mechanisms and machines offers attractive opportunities. In this paper, we design a crawling robot driven by pneumatic foldable actuators (PFAs) based on Miura-ori, according to the parallel foldable structure and different control patterns, which can perform different movements. The PFA inspired from Miura-ori is composed of a folding part, transition part, and sealing part, made by flexible materials and a paper skeleton. This actuator can obtain a large deformation by folding under negative pressure due to its own characteristics, and the relationship between deformation and pressure is analyzed. According to the different folding and unfolding times of left and right actuators, the crawling robot can perform both linear and turning movements. The speed of the robot is about 5 mm/s and it can turn at a speed of about 15°/s. The crawling robot uses the ability of the foldable structure to cope with the challenges of different environments and tasks. Full article