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Keywords = fluid mixing behavior

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21 pages, 3620 KB  
Article
Geomechanical Analysis of Hot Fluid Injection in Thermal Enhanced Oil Recovery
by Mina S. Khalaf
Energies 2026, 19(2), 386; https://doi.org/10.3390/en19020386 - 13 Jan 2026
Viewed by 124
Abstract
Hot-fluid injection in thermal-enhanced oil recovery (thermal-EOR, TEOR) imposes temperature-driven volumetric strains that can substantially alter in situ stresses, fracture geometry, and wellbore/reservoir integrity, yet existing TEOR modeling has not fully captured coupled thermo-poroelastic (thermo-hydro-mechanical) effects on fracture aperture, fracture-tip behavior, and stress [...] Read more.
Hot-fluid injection in thermal-enhanced oil recovery (thermal-EOR, TEOR) imposes temperature-driven volumetric strains that can substantially alter in situ stresses, fracture geometry, and wellbore/reservoir integrity, yet existing TEOR modeling has not fully captured coupled thermo-poroelastic (thermo-hydro-mechanical) effects on fracture aperture, fracture-tip behavior, and stress rotation within a displacement discontinuity method (DDM) framework. This study aims to examine the influence of sustained hot-fluid injection on stress redistribution, hydraulic-fracture deformation, and fracture stability in thermal-EOR by accounting for coupled thermal, hydraulic, and mechanical interactions. This study develops a fully coupled thermo-poroelastic DDM formulation in which fracture-surface normal and shear displacement discontinuities, together with fluid and heat influx, act as boundary sources to compute time-dependent stresses, pore pressure, and temperature, while internal fracture fluid flow (Poiseuille-based volume balance), heat transport (conduction–advection with rock exchange), and mixed-mode propagation criteria are included. A representative scenario considers an initially isothermal hydraulic fracture grown to 32 m, followed by 12 months of hot-fluid injection, with temperature contrasts of ΔT = 0–100 °C and reduced pumping rate. Results show that the hydraulic-fracture aperture increases under isothermal and modest heating (ΔT = 25 °C) and remains nearly stable near ΔT = 50 °C, but progressively narrows for ΔT = 75–100 °C despite continued injection, indicating potential injectivity decline driven by thermally induced compressive stresses. Hot injection also tightens fracture tips, restricting unintended propagation, and produces pronounced near-fracture stress amplification and re-orientation: minimum principal stress increases by 6 MPa for ΔT = 50 °C and 10 MPa for ΔT = 100 °C, with principal-stress rotation reaching 70–90° in regions adjacent to the fracture plane and with markedly elevated shear stresses that may promote natural-fracture activation. These findings show that temperature effects can directly influence injectivity, fracture containment, and the risk of unintended fracture or natural-fracture activation, underscoring the importance of temperature-aware geomechanical planning and injection-strategy design in field operations. Incorporating these effects into project design can help operators anticipate injectivity decline, improve fracture containment, and reduce geomechanical uncertainty during long-term hot-fluid injection. Full article
(This article belongs to the Section H1: Petroleum Engineering)
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20 pages, 32561 KB  
Article
CFD Analysis of Diesel Pilot Injection for Dual-Fuel Diesel–Hydrogen Engines
by Gianluca D’Errico, Giovanni Gaetano Gianetti, Tommaso Lucchini, Alastar Gordon Heaton and Sanghoon Kook
Energies 2026, 19(2), 380; https://doi.org/10.3390/en19020380 - 13 Jan 2026
Viewed by 346
Abstract
In the pursuit of cleaner and more efficient internal combustion engines, dual-fuel strategies combining diesel and hydrogen are gaining increasing attention. This study employs detailed computational fluid dynamics (CFD) simulations to investigate the behaviour of pilot diesel injections in dual-fuel diesel–hydrogen engines. The [...] Read more.
In the pursuit of cleaner and more efficient internal combustion engines, dual-fuel strategies combining diesel and hydrogen are gaining increasing attention. This study employs detailed computational fluid dynamics (CFD) simulations to investigate the behaviour of pilot diesel injections in dual-fuel diesel–hydrogen engines. The study aims to characterize spray formation, ignition delay and early combustion phenomena under various energy input levels. Two combustion models were evaluated to determine their performance under these specific conditions: Tabulated Well Mixed (TWM) and Representative Interactive Flamelet (RIF). After an initial numerical validation using dual-fuel constant-volume vessel experiments, the models are further validated using in-cylinder pressure measurements and high-speed natural combustion luminosity imaging acquired from a large-bore optical engine. Particular attention was given to ignition location due to its influence on subsequent hydrogen ignition. Results show that both combustion models reproduce the experimental behavior reasonably well at high energy input levels (EILs). At low EILs, the RIF model better captures the ignition delay; however, due to its single-flamelet formulation, it predicts an abrupt ignition of all available premixed charge in the computational domain once ignition conditions are reached in the mixture fraction space. Full article
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15 pages, 1755 KB  
Article
Simulation Study on Injection/Withdrawal Scenarios of Hydrogen-Blended Methane in a Depleted Gas Reservoir
by Yujin Kim and Hochang Jang
Energies 2026, 19(2), 374; https://doi.org/10.3390/en19020374 - 12 Jan 2026
Viewed by 120
Abstract
This study presents a quantitative simulation analysis of hydrogen-enriched methane (HENG) storage with nitrogen as the cushion-gas in a depleted gas reservoir by varying three key operational parameters: the injection/withdrawal period, hydrogen blending ratio (5–20%), and injection depth. Ten injection–withdrawal cycles were modeled [...] Read more.
This study presents a quantitative simulation analysis of hydrogen-enriched methane (HENG) storage with nitrogen as the cushion-gas in a depleted gas reservoir by varying three key operational parameters: the injection/withdrawal period, hydrogen blending ratio (5–20%), and injection depth. Ten injection–withdrawal cycles were modeled for each scenario, and performance was evaluated using cycle-averaged and cumulative hydrogen purity, recovery factors, and the mixing zone size. Extending the injection period increased hydrogen purity to 20.00–20.26% and reduced nitrogen to 0.001–0.003%, but recovery decreased from 65.63 to 53.83–41.09% due to enhanced dispersion and residual trapping. The blending ratio was the dominant control: 20% blending yielded 19.9–20.0% purity with nitrogen as low as 0.00–0.03%, whereas 5–10% blending produced lower purity but minimized nitrogen production to 0.97–1.08%. Injection depth affected nitrogen recovery more than purity, increasing from 0.72–1.20% (upper) to 1.46–1.61% (lower), along with thicker mixing zones. Final mixing zone size ranged from 3176 to 5546 blocks, with smaller zones consistently linked to higher purity and lower nitrogen breakthrough. The shut-in period further reduced nitrogen recovery from 6.49 to 1.33% and stabilized mixing behavior. Overall, minimizing late-cycle mixing zone thickness is essential for maintaining HENG storage performance. Although this study provides quantitative insights into HENG operational strategies, the use of a homogeneous grid and simplified fluid properties limits representation of geological heterogeneity and reactive processes. Future work will incorporate heterogeneity and reaction modeling into field-scale simulations to validate and refine these operating strategies for practical deployment. Full article
(This article belongs to the Topic Exploitation and Underground Storage of Oil and Gas)
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19 pages, 9069 KB  
Article
Comparative Analysis of Flow Behavior and Geochemical Impact of CO2 and Hydrogen in Lithuanian Saline Aquifer: A Simulation and Experimental Study
by Shruti Malik, Parsa Alimohammadiardakani and Mayur Pal
Energies 2026, 19(2), 359; https://doi.org/10.3390/en19020359 - 11 Jan 2026
Viewed by 167
Abstract
Lithuania covers the deepest parts of the Baltic basin and contains many reservoirs that have been explored for Hydrocarbon production and gas storage projects, including CO2 and hydrocarbon gas storage. Studies have also been conducted to assess the storage potential of these [...] Read more.
Lithuania covers the deepest parts of the Baltic basin and contains many reservoirs that have been explored for Hydrocarbon production and gas storage projects, including CO2 and hydrocarbon gas storage. Studies have also been conducted to assess the storage potential of these reservoirs for gases like CO2 and Hydrogen. In the studies, four saline aquifers, including Syderiai, Vaskai, and D11, and depleted hydrocarbon reservoirs in the Gargzdai structure were evaluated for potential CO2 storage. However, the long-term fate of these gases’ migration at the field scale has not been reported previously. In response to the existing gap, this study aims to evaluate the risks and challenges associated with subsurface CO2 and Hydrogen storage by conducting numerical simulations at two injection rates, of fluid migration, pH variations, and geomechanical responses using the tNavigator platform, complemented by laboratory experiments on outcrops representative of Syderiai formation, to achieve a detailed understanding of geochemical interactions between rocks and fluids. The results reveal distinct gas-specific behaviors: CO2 exhibits enhanced solubility trapping, density-driven convective mixing, and pronounced pH reduction, whereas Hydrogen demonstrates rapid buoyant migration, higher pressure buildup, and negligible geochemical reactivity. Both gases demonstrate short-term storage viability in the Syderiai aquifer under the modeled conditions, with pressure and total vertical stress remaining below the bottom-hole pressure limit of 450 bars. This integrated simulation and experimental study enhances our understanding of Lithuanian reservoirs for the safe, long-term storage of both CO2 and Hydrogen. Full article
(This article belongs to the Collection Feature Papers in Carbon Capture, Utilization, and Storage)
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17 pages, 4226 KB  
Article
Dynamic Response of 3D Textiles Imbibed with Shear-Thinning Polyvinyl Alcohol Solutions
by Petrică Turtoi, Ionuț-Răzvan Nechita, Traian Cicone, Edina Rusen and Aurel Diacon
Appl. Sci. 2026, 16(1), 496; https://doi.org/10.3390/app16010496 - 4 Jan 2026
Viewed by 179
Abstract
The primary objective of this work is to provide new solutions to increase impact protection, using a three-dimensional textile imbibed with a shear-thinning fluid. An extensive analysis showed a scarcity of research papers related to the damping capacity of deformable porous materials imbibed [...] Read more.
The primary objective of this work is to provide new solutions to increase impact protection, using a three-dimensional textile imbibed with a shear-thinning fluid. An extensive analysis showed a scarcity of research papers related to the damping capacity of deformable porous materials imbibed with non-Newtonian fluid. No studies were found for shear-thinning fluid flow inside highly compressible foams or other soft, porous materials. The damping capacity of the imbibed material was evaluated using impact with a dropping weight. Polyvinyl alcohol solution mixed with water was used for imbibition of a three-dimensional textile. Hydrophilized carbon nanofibers were also added to the solution to augment the shear-thinning behavior. The measured impact force for imbibed samples showed an important reduction compared to the impact force for the dry material. This research does not focus on flow phenomena at the microstructural level but instead aims to highlight the macroscopic attenuation effect that occurs during the compression of the imbibed material. Full article
(This article belongs to the Section Mechanical Engineering)
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24 pages, 12560 KB  
Article
Impact of Magnetohydrodynamics on Thermal Mixing Efficiency and Entropy Generation Analysis Passing Through a Micromixer Using Non-Newtonian Nanofluid
by Naas Toufik Tayeb, Youcef Abdellah Ayoub Laouid, Ayache Lakhdar, Telha Mostefa, Sun Min Kim and Shakhawat Hossain
Micromachines 2026, 17(1), 66; https://doi.org/10.3390/mi17010066 - 31 Dec 2025
Viewed by 361
Abstract
The present paper investigates the steady laminar flow and thermal mixing performance of non-Newtonian Al2O3 nanofluids within a two-layer cross-channel micromixer, employing three-dimensional numerical simulations to solve the governing equations across a low Reynolds number range (0.1 to 50). It [...] Read more.
The present paper investigates the steady laminar flow and thermal mixing performance of non-Newtonian Al2O3 nanofluids within a two-layer cross-channel micromixer, employing three-dimensional numerical simulations to solve the governing equations across a low Reynolds number range (0.1 to 50). It also addresses secondary flows and thermal mixing performance with two distinct inlet temperatures for thin nanofluids. Additionally, it explores how fluid properties and varying concentrations of Al2O3 nanoparticles impact thermal mixing efficiency and entropy generation. Simulations were conducted to optimize performance by adjusting the power law index (n) across different nanoparticle concentrations (1–5%). The findings show that magnetohydrodynamics can enhance mixing efficiency by generating vortices and altering flow behavior, providing important guidance for improving microfluidic system designs in practical applications. Full article
(This article belongs to the Special Issue Microfluidics in Biomedical Research)
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50 pages, 1835 KB  
Review
Overview of the Energy Conservation and Sustainable Transformation of Aerospace Systems with Advanced Ejector Technology
by Yiqiao Li, Hao Huang, Siyuan Liu, Caijing Ge, Jing Huang, Shengqiang Shen, Yali Guo and Yong Yang
Energies 2026, 19(1), 221; https://doi.org/10.3390/en19010221 - 31 Dec 2025
Viewed by 231
Abstract
As an energy-saving fluid machinery component, the ejector holds significant potential for promoting energy conservation and sustainable transformation in aerospace. This review synthesizes recent progress, identifies persistent challenges, and outlines future directions for ejector technology in this field, addressing a gap in existing [...] Read more.
As an energy-saving fluid machinery component, the ejector holds significant potential for promoting energy conservation and sustainable transformation in aerospace. This review synthesizes recent progress, identifies persistent challenges, and outlines future directions for ejector technology in this field, addressing a gap in existing reviews. (1) In aero-engine systems, performance faces constraints from high-speed compression effects and flow losses. These systems require optimized design across a wide range of speeds. A mixed configuration incorporating a blade mixer achieved a 5~7% thrust increase under static conditions. (2) In high-altitude test facilities, transient start-up and flow instability under off-design conditions demand more precise models and control strategies. An alternative solution using a second throat exhaust diffuser reduced the start-up time by 50~70%. (3) In rocket-based combined cycle engines, development is limited by thermal choking, mode transition, and combustion-flow coupling issues. Optimization of the rocket layout and geometric throat increased the bypass ratio in ejector mode by 35% and improved the specific impulse by 12.5%. Future efforts should focus on constructing multi-physics coupling numerical simulation models for ejectors, analyzing unsteady flow behavior and thermal effects within ejectors, and developing performance optimization strategies based on intelligent control. These approaches are expected to enhance the engineering applicability and system efficiency of ejector technology in the aerospace field, which is increasingly focused on energy conservation and sustainable transformation. Full article
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22 pages, 8557 KB  
Article
Characterizing the Internal Flow Behavior of Spray Pulsating Operation in Internal-Mixing Y-Jet Atomizers
by Matheus Rover Barbieri and Udo Fritsching
Fluids 2026, 11(1), 12; https://doi.org/10.3390/fluids11010012 - 30 Dec 2025
Viewed by 184
Abstract
The production of a stable and uniform spray is a primary concern in fuel atomization applications, such as in fluid catalytic cracking reactors, directly affecting the process quality and gas emissions. However, depending on nozzle geometry and operating conditions, undesired pulsed spray behavior [...] Read more.
The production of a stable and uniform spray is a primary concern in fuel atomization applications, such as in fluid catalytic cracking reactors, directly affecting the process quality and gas emissions. However, depending on nozzle geometry and operating conditions, undesired pulsed spray behavior may occur. This phenomenon originates from the internal multiphase flow interaction in Y-jet nozzles and leads to unstable sprays. Understanding the formation of spray pulsations is challenging due to limited internal flow visualization in the nozzle and the fast dynamics involved. Accordingly, this work elucidates the mechanisms of the pulsed spray formation through 3D transient numerical multiphase simulations inside a mixing chamber. The model is validated against internal pressure measurements and applied to investigate the internal mixing behavior across several operating conditions. Results show that the liquid-to-gas momentum flux ratio governs the internal flow regimes. A higher liquid momentum flux obstructs the gas flow, leading to periodic spray bursts when the gas overcomes the liquid back pressure. The simulations also reveal self-sustained oscillatory flow patterns and cyclic transitions between gas penetration and liquid accumulation, which produce periodic pressure fluctuations and nozzle discharge pulsations. The findings offer valuable guidance for optimizing nozzle operation and geometry to suppress pulsation and improve atomization performance. Full article
(This article belongs to the Special Issue Spray Dynamics and Cooling)
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31 pages, 15258 KB  
Article
Thermal–Fluid Behavior and Heat-Transfer Enhancement in PEMFC Cooling Plates Using Multi-Fin Zigzag Channels Under Variable Slope Angles
by Fitri Adi Iskandarianto, Djatmiko Ichsani and Fadlilatul Taufany
Energies 2026, 19(1), 174; https://doi.org/10.3390/en19010174 - 28 Dec 2025
Viewed by 376
Abstract
Effective thermal management is critical for sustaining the performance, durability, and stability of a proton exchange membrane fuel cell (PEMFC). A thorough numerical investigation of six multi-fin zigzag cooling-channel geometries operating under three slope angles (75°, 90°, and 120°) is presented to monitor [...] Read more.
Effective thermal management is critical for sustaining the performance, durability, and stability of a proton exchange membrane fuel cell (PEMFC). A thorough numerical investigation of six multi-fin zigzag cooling-channel geometries operating under three slope angles (75°, 90°, and 120°) is presented to monitor the combined impact of geometric complexity and channel inclination on cooling performance. In addition, temperature fields, velocity distributions, localized heat flow, total heat removal, and cooling efficiency were reviewed to characterize thermal–fluid behavior of the individual configuration. The results showed that geometric refinement had the strongest influence on cooling performance, with Type 5 (a = 2, b = 4, h = 2) and Type 6 (a = 4, b = 4, h = 2) progressively achieving declining temperature distributions, greater outlet velocities, and modified coolant mixing. Slope angles also affected flow behavior, where reduced inclination extended coolant residence time and elevated inclination intensified secondary flows, although the influence was secondary to geometry. Total heat flow, area-specific heat extraction, and cooling efficiency were highest in Type 5 (a = 2, b = 4, h = 2) and Type 6 (a = 4, b = 4, h = 2), with Type 5 exhibiting an optimal balance between flow disturbance and hydraulic resistance. This study generally presented practical design guidance for next-generation PEMFC cooling systems, proving that optimized multi-fin zigzag channels significantly advanced thermal uniformity and heat-transfer effectiveness under diverse operating conditions. Full article
(This article belongs to the Special Issue Proton-Exchange Membrane (PEM) Fuel Cells and Water Electrolysis)
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16 pages, 2477 KB  
Article
Harnessing an Invasive Species’ Waste for Syngas Production: Fast Pyrolysis of Rosehip Seeds in a Bubbling Fluidized Bed
by Rodrigo Torres-Sciancalepore, Daniela Zalazar-García, Rosa Rodriguez, Gastón Fouga and Germán Mazza
ChemEngineering 2025, 9(6), 146; https://doi.org/10.3390/chemengineering9060146 - 17 Dec 2025
Viewed by 335
Abstract
This study examines the fast pyrolysis of rosehip seed waste (RSW) in a fluidized bed reactor, evaluating its potential for syngas production and effective waste valorization. The fluidization behavior of sand/RSW mixtures was characterized by determining the minimum fluidization velocity (Umf) [...] Read more.
This study examines the fast pyrolysis of rosehip seed waste (RSW) in a fluidized bed reactor, evaluating its potential for syngas production and effective waste valorization. The fluidization behavior of sand/RSW mixtures was characterized by determining the minimum fluidization velocity (Umf) from pressure drop measurements. Umf increased with RSW content, ranging from 0.227 to 0.257 m/s. Fluid-dynamic tests conducted in an acrylic prototype assessed bed expansion and mixing, showing stable fluidization at 10% RSW concentration without axial slugging. The bed expanded to 68% above the fixed-bed height, while bubble formation promoted uniform mixing and prevented solid segregation. Pyrolysis experiments were performed in a steel reactor using a nitrogen flow three times the Umf, an initial bed height of 2.5 cm, and a 10% RSW mixture. The reactor operated between 400 and 600 °C, and syngas composition was analyzed. At 600 °C, carbon monoxide and hydrogen yields reached 13.868 mmol/gRSW and 7.914 mmol/gRSW, respectively—values notably higher than those obtained under slow pyrolysis conditions. These findings demonstrate that high-efficiency fluidized bed technology provides a sustainable pathway to convert invasive biomass into clean syngas, integrating waste mitigation with renewable energy generation. Full article
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24 pages, 3724 KB  
Article
Numerical Investigation of Non-Newtonian Fluid Rheology in a T-Shaped Microfluidics Channel Integrated with Complex Micropillar Structures Under Acoustic, Electric, and Magnetic Fields
by Muhammad Waqas, Arvydas Palevicius, Cengizhan Omer Senol and Giedrius Janusas
Micromachines 2025, 16(12), 1390; https://doi.org/10.3390/mi16121390 - 8 Dec 2025
Viewed by 540
Abstract
Microfluidics is considered a revolutionary interdisciplinary technology with substantial interest in various biomedical applications. Many non-Newtonian fluids often used in microfluidics systems are notably influenced by the external active fields, such as acoustic, electric, and magnetic fields, leading to changes in rheological behavior. [...] Read more.
Microfluidics is considered a revolutionary interdisciplinary technology with substantial interest in various biomedical applications. Many non-Newtonian fluids often used in microfluidics systems are notably influenced by the external active fields, such as acoustic, electric, and magnetic fields, leading to changes in rheological behavior. In this study, a numerical investigation is carried out to explore the rheological behavior of non-Newtonian fluids in a T-shaped microfluidics channel integrated with complex micropillar structures under the influence of acoustic, electric, and magnetic fields. For this purpose, COMSOL Multiphysics with laminar flow, pressure acoustic, electric current, and magnetic field physics is used to examine rheological characteristics of non-Newtonian fluids. Three polymer solutions, such as 2000 ppm xanthan gum (XG), 1000 ppm polyethylene oxide (PEO), and 1500 ppm polyacrylamide (PAM), are used as a non-Newtonian fluids with the Carreau–Yasuda fluid model to characterize the shear-thinning behavior. Moreover, numerical simulations are carried out with different input parameters, such as Reynolds numbers (0.1, 1, 10, and 50), acoustic pressure (5 Mpa, 6.5 Mpa, and 8 Mpa), electric voltage (200 V, 250 V, and 300 V), and magnetic flux (0.5 T, 0.7 T, and 0.9 T). The findings reveal that the incorporation of active fields and micropillar structures noticeably impacts fluid rheology. The acoustic field induces higher shear-thinning behavior, decreasing dynamic viscosity from 0.51 Pa·s to 0.34 Pa·s. Similarly, the electric field induces higher shear rates, reducing dynamic viscosities from 0.63 Pa·s to 0.42 Pa·s, while the magnetic field drops the dynamic viscosity from 0.44 Pa·s to 0.29 Pa·s. Additionally, as the Reynolds number increases, the shear rate also rises in the case of electric and magnetic fields, leading to more chaotic flow, while the acoustic field advances more smooth flow patterns and uniform fluid motion within the microchannel. Moreover, a proposed experimental framework is designed to study non-Newtonian fluid mixing in a T-shaped microfluidics channel under external active fields. Initially, the microchannel was fabricated using a high-resolution SLA printer with clear photopolymer resin material. Post-processing involved analyzing particle distribution, mixing quality, fluid rheology, and particle aggregation. Overall, the findings emphasize the significance of considering the fluid rheology in designing and optimizing microfluidics systems under active fields, especially when dealing with complex fluids with non-Newtonian characteristics. Full article
(This article belongs to the Special Issue Research Progress on Advanced Additive Manufacturing Technologies)
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13 pages, 3264 KB  
Article
CFD-Based Evaluation of Stirred Tank Designs for High-Viscosity Copolymer Aramid Dope Mixing
by Dong-Hyun Yeo, Hyun-Sung Yoon, Seong-Hun Yu and Jee-Hyun Sim
Polymers 2025, 17(23), 3233; https://doi.org/10.3390/polym17233233 - 4 Dec 2025
Viewed by 494
Abstract
High-viscosity aramid copolymer solutions are widely used in fiber manufacturing and advanced composite applications, but their elevated viscosity poses significant challenges for mixing and agitation processes. This study employs computational fluid dynamics (CFD) simulations to enhance the mixing performance of such systems. Flow [...] Read more.
High-viscosity aramid copolymer solutions are widely used in fiber manufacturing and advanced composite applications, but their elevated viscosity poses significant challenges for mixing and agitation processes. This study employs computational fluid dynamics (CFD) simulations to enhance the mixing performance of such systems. Flow behavior around the impeller was analyzed within a cylindrical stirred tank while varying the number of baffles (0, 2, 4, and 6) and comparing two different impeller designs (A and B). Simulation results showed that installing a sufficient number of baffles—particularly four—effectively suppressed swirling flows commonly observed in high-viscosity fluids, thereby significantly improving mixing efficiency. Additionally, impeller geometry played a critical role in performance: the axial-flow impeller promoted faster homogenization and broader circulation compared with the radial-flow design. Through this CFD-based analysis, this study elucidates the key mechanisms governing mixing in high-viscosity fluids and provides practical design and operational guidelines for industrial stirred tank systems. These findings complement existing empirical guidelines focused on low-viscosity fluids and contribute to improving the efficiency and reliability of high-viscosity polymer processing. Full article
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26 pages, 6716 KB  
Article
Feasibility and Operability of CO2 Circulation in a CO2 Storage-Enabled Geothermal System with Uncertainty Insights from Aquistore
by Alireza Rangriz Shokri and Rick Chalaturnyk
Energies 2025, 18(22), 6031; https://doi.org/10.3390/en18226031 - 18 Nov 2025
Viewed by 388
Abstract
CO2 circulation between subsurface wells is a promising approach for geothermal energy recovery from deep saline formations originally developed for Carbon Capture and Storage (CCS). This study evaluates the feasibility, operability, and performance of sustained CO2 flow between an injector and [...] Read more.
CO2 circulation between subsurface wells is a promising approach for geothermal energy recovery from deep saline formations originally developed for Carbon Capture and Storage (CCS). This study evaluates the feasibility, operability, and performance of sustained CO2 flow between an injector and a producer at the Canadian Aquistore site, a location with active CO2 injection and an established geological model. A high-resolution sector model, derived from a history-matched parent simulation, was used to conduct a comprehensive uncertainty analysis targeting key operational and subsurface variables, including injection and production rates, downhole pressures, completion configurations and near-wellbore effects. All simulation scenarios retained identical initial and boundary conditions to isolate the impact of each variable on system behavior. Performance metrics, including flow rates, pressure gradients, brine inflow, and CO2 retention, were analyzed to evaluate CO2 circulation efficiency. Simulation results reveal several critical findings. Elevated injection rates expanded the CO2 plume, while bottomhole pressure at the producer controlled brine ingress from the regional aquifer. Once the CO2 plume was fully developed, producer parameters emerged as dominant control factors. Completion designs at both wells proved vital in maximizing CO2 recovery and suppressing liquid loading. Permeability variations showed limited influence, likely due to sand-dominated continuity and established plume connectivity at Aquistore. Visualizations of water saturation and CO2 plume geometry underscore the need for constraint optimization to reduce fluid mixing and stabilize CO2-rich zones. The study suggests that CO2 trapped during circulation contributes meaningfully to permanent storage, offering dual environmental and energy benefits. The results emphasize the importance of not underestimating subsurface complexity when CO2 circulation is expected to occur under realistic operating conditions. This understanding paves the way to guide future pilot tests, operational planning, and risk mitigation strategies in CCS-enabled geothermal systems. Full article
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32 pages, 10026 KB  
Article
Molecular Dynamics Investigation of Mineral Surface Wettability in Oil–Water Systems: Implications for Hydrocarbon Reservoir Development
by Honggang Xin, Xuan Zuo, Liwen Zhu and Bao Jia
Minerals 2025, 15(11), 1194; https://doi.org/10.3390/min15111194 - 13 Nov 2025
Viewed by 592
Abstract
Wettability significantly influences fluid distribution and flow behavior in hydrocarbon reservoirs, yet traditional macroscopic measurements fail to capture the micro- and nanoscale interfacial interactions that govern these processes. This study addresses a critical knowledge gap by employing molecular dynamics simulations to systematically investigate [...] Read more.
Wettability significantly influences fluid distribution and flow behavior in hydrocarbon reservoirs, yet traditional macroscopic measurements fail to capture the micro- and nanoscale interfacial interactions that govern these processes. This study addresses a critical knowledge gap by employing molecular dynamics simulations to systematically investigate how salinity and mineral composition control wettability at the atomic scale—insights that are experimentally inaccessible yet essential for optimizing enhanced oil recovery strategies. We examined five typical reservoir minerals—kaolinite, montmorillonite, chlorite, quartz, and calcite—along with graphene as a model organic surface. Our findings reveal that while all minerals exhibit hydrophilicity (contact angles below 75°), increasing salinity weakens water wettability, with Ca2+ ions exerting the strongest effect due to their high charge density, which enhances electrostatic attraction with negatively charged mineral surfaces and promotes specific adsorption at the mineral–water interface, thereby displacing water molecules and reducing surface hydrophilicity. In oil–water–mineral systems, we discovered that graphene displays exceptional oleophilicity, with hydrocarbon interaction energies reaching −7043.61 kcal/mol for C18H38, whereas calcite and quartz maintain strong hydrophilicity. Temperature and pressure conditions modulate interfacial behavior distinctly: elevated pressure enhances molecular aggregation, while higher temperature promotes diffusion. Notably, mixed alkane simulations reveal that heavy hydrocarbons preferentially adsorb on mineral surfaces and form highly ordered structures on graphene, with diffusion rates inversely correlating with molecular size. These atomic-scale insights into wettability mechanisms provide fundamental understanding for designing salinity management and wettability alteration strategies in enhanced oil recovery operations. Full article
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24 pages, 7622 KB  
Article
Research on the Design of Micromixer Based on Acoustic Streaming-Driven Sharp-Edge Structures
by Kaihao Bai, Heting Qiao, Jixiang Cai, Jinlong Hu and Zhiqi Wang
Sensors 2025, 25(22), 6886; https://doi.org/10.3390/s25226886 - 11 Nov 2025
Viewed by 572
Abstract
This paper presents a three-dimensional, acoustic streaming-driven circular micromixer with sharp-edge structures and the coupling mechanism between acoustic streaming and background flow in biological systems. A piezoelectric transducer induces vibrations in the sharp-edge structures, generating a localized, intense acoustic field that produces a [...] Read more.
This paper presents a three-dimensional, acoustic streaming-driven circular micromixer with sharp-edge structures and the coupling mechanism between acoustic streaming and background flow in biological systems. A piezoelectric transducer induces vibrations in the sharp-edge structures, generating a localized, intense acoustic field that produces a nonlinear acoustic streaming vortex at the tip. The disk-shaped mixing chamber design enhances acoustic field perturbation. This study incorporates the actual background flow field into the model to elucidate the strong interaction between acoustic streaming and steady-state flow. In the sharp-edge structural region, structural curvature induces local variations in acoustic amplitude, generating a non-zero mean Reynolds stress that significantly perturbs the background laminar flow, reduces flow stability, and substantially enhances mixing. The effects of displacement amplitude, Reynolds number, sharp-edge angle, and excitation frequency on the mixing efficiency are systematically investigated. Furthermore, the mixing performances of two different fluids, water and blood, are compared to elucidate the influence of fluid properties on mixing behavior. This mechanism provides theoretical support for microscale active mixing and offers novel insights for microfluidic device design. Full article
(This article belongs to the Section Biomedical Sensors)
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