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25 pages, 4747 KB  
Article
An Integrated Framework for Arch Dam Shape Optimization Using Stratified Conditional Sampling and Gaussian Process Surrogates
by Qingheng Xie, Jian Wang and Yang Lu
Buildings 2026, 16(8), 1601; https://doi.org/10.3390/buildings16081601 (registering DOI) - 18 Apr 2026
Abstract
Shape optimization of arch dams is essential for balancing structural safety and economic efficiency, yet remains computationally intensive due to costly finite element analyses and strict geometric constraints. Conventional sampling techniques often yield infeasible designs that undermine surrogate model fidelity. This study proposes [...] Read more.
Shape optimization of arch dams is essential for balancing structural safety and economic efficiency, yet remains computationally intensive due to costly finite element analyses and strict geometric constraints. Conventional sampling techniques often yield infeasible designs that undermine surrogate model fidelity. This study proposes an integrated framework combining Stratified Conditional Latin Hypercube Sampling (SC-LHS), automated modeling, and Gaussian Process (GP) surrogate models. SC-LHS incorporates hierarchical constraints to eliminate infeasible samples during generation, while a Python-driven workflow automates the process from parameterization to simulation. Coupling the GP surrogate with NSGA-II enables efficient Pareto front exploration. The results indicate that SC-LHS is superior to standard LHS, Constrained LHS, and Sobol sequences with rejection in terms of feasibility rate and space-filling metrics. The optimal compromise solution reduces dam volume by 10.4% and tensile zone volume by 15.2% compared to the initial design. This framework effectively reconciles economic and safety objectives, offering a robust methodology for complex hydraulic structure design. Full article
(This article belongs to the Section Building Structures)
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30 pages, 13456 KB  
Article
Numerical Simulation of Co-Continuous Morphologies in PEO/PS Polymer Blends
by Seungjae Lee, Yongho Choi and Junseok Kim
Appl. Sci. 2026, 16(8), 3909; https://doi.org/10.3390/app16083909 - 17 Apr 2026
Abstract
This paper investigates co-continuous structures in immiscible polymer blends through three-dimensional (3D) computational calculations based on a multiphase phase-field equation for fluid flow. The mathematical model describes phase separation with the Cahn–Hilliard (CH) equation and fluid motion with the incompressible Navier–Stokes (NS) equations. [...] Read more.
This paper investigates co-continuous structures in immiscible polymer blends through three-dimensional (3D) computational calculations based on a multiphase phase-field equation for fluid flow. The mathematical model describes phase separation with the Cahn–Hilliard (CH) equation and fluid motion with the incompressible Navier–Stokes (NS) equations. Both polymers are treated as Newtonian viscous fluids, and the model includes surface tension, viscosity, and volume fraction effects. A semi-implicit finite difference method (FDM) solves the CH equation, and a projection method maintains the incompressibility of the flow field. Multigrid techniques solve the nonlinear systems efficiently. In addition, a connectivity-based detection algorithm determines whether a phase forms a connected structure that reaches all boundaries of the numerical domain. The numerical results show that the morphology changes from a droplet–matrix structure to a co-continuous structure as the volume fraction increases. The interfacial area per unit volume reaches a local maximum near the transition between these two regimes. Full article
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23 pages, 5658 KB  
Article
Evaluation of the Effectiveness of a Novel Wireless Energy-Transmitting Implantable Diaphragm Pacemaker in Anesthetized Pigs
by Xiaoyu Gu, Wei Zhong, Zhihao Mao, Yan Shi and Yixuan Wang
Bioengineering 2026, 13(4), 469; https://doi.org/10.3390/bioengineering13040469 - 16 Apr 2026
Abstract
Objectives: This study aimed to demonstrate the feasibility of a novel wireless energy-transmitting implantable diaphragm pacemaker for restoring respiratory ventilation. Methods: The diaphragm pacing (DP) system was designed based on the principle of electromagnetic resonance coupling. The safety of device implantation was analyzed [...] Read more.
Objectives: This study aimed to demonstrate the feasibility of a novel wireless energy-transmitting implantable diaphragm pacemaker for restoring respiratory ventilation. Methods: The diaphragm pacing (DP) system was designed based on the principle of electromagnetic resonance coupling. The safety of device implantation was analyzed through finite-element simulations of multi-field coupling between electromagnetic heating and biological tissue. In vitro testing with coils embedded in pork demonstrated the system output characteristics. This device was used in miniature Bama pigs that underwent deep anesthesia and respiratory arrest (N = 8). Respiratory airflow, diaphragmatic displacement, and blood gases were used to evaluate the effectiveness of the designed DP system. Results: Thermal effect simulation results show that the temperature rise of the surrounding tissue does not exceed 2 °C during 1 h of transmission power (0.5–1.3 W) operation of the receiver. In vitro tests with two receivers embedded in pork showed that the DP system can effectively output stimulation waveforms over a certain transmission distance (5–35 mm). The stimulation waveform output by the receiver is consistent with the parameters set by the external controller. In phrenic nerve electrical stimulation experiments, the peak respiratory airflow and tidal volume remained stable over 50 consecutive respiratory cycles. The tidal volume (108.63 mL) and diaphragmatic displacement (0.883–2.15 cm) in a pig induced by DP demonstrate the effectiveness of respiratory ventilation. The arterial blood gas analysis results and temperature rise experiment during implantation further confirmed the effectiveness and safety of the ventilation. Conclusions: The implantable diaphragmatic pacemaker developed in this study exhibits good thermal safety, stable output, and effective respiratory ventilation. A control group with commercial diaphragmatic pacemakers and data from chronic implantation experiments are needed to further evaluate its effectiveness. Full article
(This article belongs to the Special Issue Advances in Neural Interface Techniques and Applications)
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25 pages, 2624 KB  
Article
Peak-Shift Mechanism of Tunnel Response to Segmented Adjacent Excavation with Isolation Piles
by Zhe Wang, Yebo Zhou, Gang Wei, Chenyang Lu, Yongxing He, Xiang Liu, Shuaihua Ye and Guohui Feng
Symmetry 2026, 18(4), 660; https://doi.org/10.3390/sym18040660 - 15 Apr 2026
Viewed by 83
Abstract
To evaluate the coupled deformation of existing shield tunnels induced by multi-segment excavations with isolation piles, this study develops an integrated analytical framework combining a Kerr three-parameter foundation-plate model with a three-dimensional image-source solution. A closed-form expression for the soil displacement field is [...] Read more.
To evaluate the coupled deformation of existing shield tunnels induced by multi-segment excavations with isolation piles, this study develops an integrated analytical framework combining a Kerr three-parameter foundation-plate model with a three-dimensional image-source solution. A closed-form expression for the soil displacement field is first derived by incorporating layered soil conditions, staged excavation, and associated spatial effects. The soil–pile interaction of isolation piles is then modeled using the Kerr foundation, and the flexural response is obtained through variational formulation and finite-difference discretization. These responses are sequentially propagated through the excavation stages, enabling the superposition of multi-pit effects on the final retaining-wall deformation. The image-source method and a volume-equivalent transformation are further used to convert wall deformation into an additional stress field acting on the tunnel, which is ultimately coupled with a tunnel–soil deformation–coordination model to compute horizontal tunnel displacements. This unified workflow establishes a continuous mechanical transfer chain—from excavation-induced soil loss to isolation-pile bending and finally tunnel deformation. Parametric analyses show that lateral displacement of the retaining structure is jointly governed by wall bending and pit-bottom uplift, producing a right-skewed “S-shaped’’ profile. The bending-moment peak shifts toward earlier-excavated zones, indicating a memory effect of excavation sequencing. Two engineering cases verify that the proposed method accurately reproduces the magnitude and depth of measured wall deflections, while predicted tunnel displacements show a near-Gaussian pattern with high accuracy near the peak. The analytical framework provides a robust theoretical basis for optimizing pit segmentation and excavation sequencing adjacent to shield tunnels. Full article
(This article belongs to the Section Engineering and Materials)
29 pages, 21410 KB  
Article
Sealing Performance of Liquid Films in Composite Textures with Elliptical Dent–Herringbone Groove of Centrifugal Pump
by Xinfu Liu, Cong Wang, Chunhua Liu, Chao Zhou, Zhongxian Hao, Haocai Huang, Shouzhi Huang and Songbo Wei
Lubricants 2026, 14(4), 168; https://doi.org/10.3390/lubricants14040168 - 15 Apr 2026
Viewed by 155
Abstract
To improve the lubrication stability of centrifugal pump mechanical seals under high-speed and high-pressure conditions, a composite texture combining elliptical dimples and herringbone grooves is proposed. The Hybrid Groove–Ellipse (HGE) configuration aims to enhance hydrodynamic pressure generation and mitigate thermal accumulation within the [...] Read more.
To improve the lubrication stability of centrifugal pump mechanical seals under high-speed and high-pressure conditions, a composite texture combining elliptical dimples and herringbone grooves is proposed. The Hybrid Groove–Ellipse (HGE) configuration aims to enhance hydrodynamic pressure generation and mitigate thermal accumulation within the sealing interface. A thermohydrodynamic (THD) lubrication model with cavitation was established, and the coupled governing equations were solved using the finite volume method over 600–6000 rpm and 0.1–1 MPa. The lubrication performance of circular, rectangular, and two elliptical textures was systematically evaluated to identify their hydrodynamic characteristics. The ellipse with major axis parallel to the flow direction exhibited the most favorable pressure distribution and load-carrying capacity. Based on this geometry, the HGE structure was developed. Compared with conventional herringbone grooves, the HGE texture increases local pressure buildup, improves the load-carrying-to-leakage ratio, and modifies cavitation distribution. The maximum interface temperature is reduced by approximately 10–20% under high-speed conditions, with improved temperature uniformity. These results demonstrate that geometric coupling can enhance both the hydrodynamic and thermal performance of mechanical seals. Full article
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15 pages, 1791 KB  
Article
Numerical Optimization of Wind Turbine Blade Profiles for Aeroacoustic Noise Reduction Using ANSYS Simulations
by Yll Ibrahimi, Luis Rubio Rodriguez and Levente Csóka
Coatings 2026, 16(4), 472; https://doi.org/10.3390/coatings16040472 - 15 Apr 2026
Viewed by 168
Abstract
The global push for sustainable energy has elevated wind power as a key renewable source; however, turbine noise remains a critical barrier to deployment near populated areas. This study investigates the optimization of symmetric and asymmetric trailing-edge profiles to minimize aeroacoustic emissions. The [...] Read more.
The global push for sustainable energy has elevated wind power as a key renewable source; however, turbine noise remains a critical barrier to deployment near populated areas. This study investigates the optimization of symmetric and asymmetric trailing-edge profiles to minimize aeroacoustic emissions. The primary novelty lies in the comparative analysis of a novel Pressure-Side Intruding Divergent model against standard sinusoidal serrations. Employing finite volume analysis in ANSYS, the preliminary results revealed that these targeted modifications significantly reduced noise propagation by 51.1% to 75.4%. By altering vortex shedding patterns and turbulent boundary-layer interactions, these findings provide actionable guidelines for balancing aerodynamic efficiency with environmental noise standards. Full article
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66 pages, 5999 KB  
Article
Copy-Time Geometry from Gauge-Coded Quantum Cellular Automata: Emergent Gravity and a Golden Relation for Singlet-Scalar Dark Matter
by Mohamed Sacha
Quantum Rep. 2026, 8(2), 33; https://doi.org/10.3390/quantum8020033 - 13 Apr 2026
Viewed by 643
Abstract
We formulate the Quantum Information Copy Time (QICT) framework for conserved charges under strictly local quantum dynamics and isolate its logically strongest consequence. The theorem-level core is a receiver-optimised variational speed-limit inequality: after projection away from the conserved zero mode, the copy time [...] Read more.
We formulate the Quantum Information Copy Time (QICT) framework for conserved charges under strictly local quantum dynamics and isolate its logically strongest consequence. The theorem-level core is a receiver-optimised variational speed-limit inequality: after projection away from the conserved zero mode, the copy time is bounded from below by the inverse square root of a Liouvillian-squared receiver susceptibility times a local encoding seminorm. This statement is written in a finite-volume operator framework and does not require a diffusive ansatz. We then examine what follows only after additional infrared assumptions. Under a single diffusive slow-mode hypothesis, the variational inequality reduces to the practical scaling relation used in the benchmark computations. That reduction is treated as conditional and is stress-tested numerically rather than promoted by rhetoric. Within the anomaly-free Abelian span relevant for one Standard-Model-like generation, hypercharge selection is elevated to theorem-level status; by contrast, minimal gauge-algebra uniqueness remains explicitly conditional on additional model-selection axioms. The remainder of the manuscript is organised as an explicitly documented closure programme built on top of this core. In that closure, a gauge-coded QCA construction, a microscopic benchmark for the transport normalisation, and an electroweak matching convention are combined to produce a resonance-centred Higgs-portal singlet-scalar mass band together with direct-detection, invisible-width, and relic-consistency checks. These latter results are presented as model-dependent consequences of an explicit closure ansatz rather than as deductions from locality alone. Full article
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27 pages, 4537 KB  
Article
Thermal Transport Analysis of Water and MWCNT-Fe3O4 Hybrid Nanofluids Along Vertical Surface with Radiation Effects
by Malati Mazumder, Mahtab U. Ahmmed, Md. Mamun Molla, Md Farhad Hasan and Sheikh Hassan
Appl. Mech. 2026, 7(2), 33; https://doi.org/10.3390/applmech7020033 - 13 Apr 2026
Viewed by 133
Abstract
Hybrid nanofluids possess exceptional thermal conductivity, but one of the major concerns with nanoparticles is agglomeration. While the usage of surfactants or dispersants can be used to mitigate this issue, numerical investigation and sensitivity analyses can be more affordable when attempting to optimize [...] Read more.
Hybrid nanofluids possess exceptional thermal conductivity, but one of the major concerns with nanoparticles is agglomeration. While the usage of surfactants or dispersants can be used to mitigate this issue, numerical investigation and sensitivity analyses can be more affordable when attempting to optimize and design a thermal device. The consideration of thermal radiation with conductive and convective heat transfer and appropriate nanoparticles may provide a greater solution without compromising the efficacy of hybrid nanofluids. In the present work, the concept of magnetohydrodynamics (MHD) is used to examine the impact of thermal radiation on a stable, two-dimensional, incompressible hybrid fluid consisting of nanoparticles (MWNCT)-Fe3O4 and water flowing over a vertical surface. The flow is governed by established equations of fluid dynamics, which use the Rosseland diffusion model to incorporate radiation effects. The implicit finite difference (IFD) was used to solve the mathematical equations. Sensitivity analyses were conducted as functions of volume fraction, radiation and magnetic variables. This study also examines the streamlines and isotherm lines with respect to the volume fraction, radiation parameter and magnetic parameter of the heat source. The results indicate that for a fixed radiation parameter, increasing the nanoparticle volume fraction by up to 20% leads to a reduction of approximately 37% in the skin friction coefficient, while the corresponding Nusselt number increases by nearly 50%. Furthermore, the introduction of a magnetic field parameter significantly suppresses wall shear stress and modifies the thermal boundary layer thickness, demonstrating the competing interaction between Lorentz-force-induced momentum damping and radiation-enhanced thermal diffusion. These quantified trends highlight the sensitivity of coupled momentum and heat transport to combined magnetic and radiative effects in hybrid nanofluid systems. Full article
(This article belongs to the Special Issue Thermal Mechanisms in Solids and Interfaces 2nd Edition)
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20 pages, 2742 KB  
Article
Hearing the Edges: Recovering a 3D Rectangular Box from Dirichlet Eigenvalues
by Eldar Sultanow, Andreas Hatziiliou, Cornelius May and Nane Kratzke
Axioms 2026, 15(4), 284; https://doi.org/10.3390/axioms15040284 - 13 Apr 2026
Viewed by 133
Abstract
We investigate whether the geometric parameters of a three-dimensional domain can be recovered from the Dirichlet spectrum of the Laplacian. As a controlled benchmark, we consider rectangular boxes, about which the eigenvalues are explicitly known and the Weyl coefficients can be computed in [...] Read more.
We investigate whether the geometric parameters of a three-dimensional domain can be recovered from the Dirichlet spectrum of the Laplacian. As a controlled benchmark, we consider rectangular boxes, about which the eigenvalues are explicitly known and the Weyl coefficients can be computed in closed form. Exploiting the short-time asymptotics of the heat trace, we extract the leading Weyl coefficients from finite spectral data and show how they encode volume, surface area, and the third spectral Weyl term. These coefficients uniquely determine the side lengths of the box via an explicit cubic reconstruction formula. Numerical experiments based on several thousand eigenvalues demonstrate that the method is stable, accurate, and robust with respect to spectral truncation. The box setting thus provides a stringent validation of the proposed inverse spectral methodology and serves as a foundation for its extension to smooth curved domains, such as triaxial ellipsoids, where explicit spectral formulas are no longer available. Full article
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28 pages, 5221 KB  
Article
Experimental and Numerical Study on Steel-Reinforced RCC and Binary- and Ternary-Blended Geopolymer Concrete Columns
by Adal Imtiaz, Faheem Butt, Farhan Ahmad and Rana Muhammad Waqas
J. Compos. Sci. 2026, 10(4), 209; https://doi.org/10.3390/jcs10040209 - 13 Apr 2026
Viewed by 303
Abstract
This paper presents the numerical modeling and experimental testing of steel-reinforced columns composed of three types of concrete: reinforced cement concrete (RCC), geopolymer concrete (GPC), and geopolymer concrete incorporating quarry rock dust (GPCD). GPC columns were produced using fly ash (FA) and furnace [...] Read more.
This paper presents the numerical modeling and experimental testing of steel-reinforced columns composed of three types of concrete: reinforced cement concrete (RCC), geopolymer concrete (GPC), and geopolymer concrete incorporating quarry rock dust (GPCD). GPC columns were produced using fly ash (FA) and furnace slag (SG) in equal proportions (50% each), with the addition of 0.75% steel fibers by volume. In GPCD columns, 20% of SG was replaced with quarry rock dust (QRD). A total of twenty columns (200 mm × 200 mm × 1000 mm), designed for a compressive strength of 40 MPa (fc’), were tested under static loading. The experimental data were validated using finite element (FE) modeling in ABAQUS, where the Concrete Damaged Plasticity (CDP) model was adopted to describe concrete behavior. Calibration of the FE model for the control specimen was carried out by adjusting viscosity parameters, dilation angles, shape factors, plastic potential eccentricity, stress ratios, and mesh sizes. The calibrated control model was then employed for comparative analysis and validation against experimental results. For concentrically loaded columns, the predicted axial load and axial and lateral deflection responses closely matched the experimental observations. However, for eccentrically loaded columns, the FE model over-predicted the load-carrying capacity as well as axial and lateral deflections. The experimental findings indicate that both GPC and GPCD columns exhibited lower load-carrying capacities compared to RCC columns; however, the inclusion of steel fibers enhanced their performance. Overall, the proposed FE model demonstrated a good agreement with experimental observations, providing a reliable framework for predicting the structural behavior of geopolymer-based columns. Full article
(This article belongs to the Section Composites Applications)
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18 pages, 2645 KB  
Article
Cold-Forging Die Optimization Using Experimental and Finite Element Analysis
by Deivi Damián-Sánchez, Pedro Yáñez-Contreras, Benito Aguilar-Juárez, Martín Alberto Chimal-Cruz and Francisco Javier Santander-Bastida
Technologies 2026, 14(4), 224; https://doi.org/10.3390/technologies14040224 - 13 Apr 2026
Viewed by 243
Abstract
This study presents an integrated technological approach for improving the service life and operational stability of a P6 die used in the cold-forging production of automotive brake connectors. The work was conducted in an industrial environment characterized by high production volumes and recurrent [...] Read more.
This study presents an integrated technological approach for improving the service life and operational stability of a P6 die used in the cold-forging production of automotive brake connectors. The work was conducted in an industrial environment characterized by high production volumes and recurrent premature die failure. A hybrid methodology combining Shainin’s dominant-variable methodology with controlled experimentation and finite element analysis (FEA) was implemented to identify and optimize the dominant process variables affecting die durability. The attack angle, chamfer length, and machine rotational speed were determined to be the primary factors influencing stress distribution and fatigue behavior. The optimized configuration (16° attack angle, 1.4 mm chamfer length, and 88 RPM) increased die service life by 416%, improving production throughput from approximately 60,000 to over 250,000 parts per cycle. Numerical simulations confirmed that the geometric redesign effectively reduced localized Von Mises stress concentrations, contributing to enhanced structural reliability. The results demonstrate that integrating empirical industrial methodologies with numerical modeling provides a practical and replicable framework for technological improvement in high-volume cold-forging operations. The proposed approach is transferable to similar tooling optimization challenges in the automotive manufacturing sector. Full article
(This article belongs to the Section Manufacturing Technology)
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18 pages, 3086 KB  
Article
Experimental Study on Flexural Fatigue Performance of Steel-Fiber-Concrete-Layered Beams
by Huibing Zhao, Wenjuan Fan, Panpan Liu, Weiliang Gao, Xingxin Li and Ying Meng
Coatings 2026, 16(4), 465; https://doi.org/10.3390/coatings16040465 - 13 Apr 2026
Viewed by 187
Abstract
Fatigue cracking and stiffness degradation remain critical challenges for concrete flexural members used in bridge decks, crane beams, pavements, and other structures subjected to repeated loading. Layered beams that combine normal concrete in the compression zone with steel-fiber concrete in the tension zone [...] Read more.
Fatigue cracking and stiffness degradation remain critical challenges for concrete flexural members used in bridge decks, crane beams, pavements, and other structures subjected to repeated loading. Layered beams that combine normal concrete in the compression zone with steel-fiber concrete in the tension zone offer a promising route to reduce self-weight while retaining crack resistance and ductility. However, the coupled influence of layer depth and fiber dosage on the flexural fatigue response of such members is still insufficiently quantified for reliable engineering design. Unlike previous studies that mainly focused on homogeneous SFRC members, UHPC-based members, or layered beams under static loading, the present study addresses a more practice-oriented but less explored problem, namely the flexural-fatigue behavior of cast-in-place layered beams composed of normal concrete in compression and steel-fiber concrete in tension. More importantly, the study does not examine fiber effect or layer geometry separately, but quantifies within one unified framework how lower-layer height ratio and fiber dosage jointly govern fatigue life, stiffness retention, crack development, and failure transition. A calibrated nonlinear finite-element model with damage-plasticity constitutive laws and cycle-block degradation was further established to reproduce the experiments and to conduct a broader parametric study. The results show that no horizontal crack formed at the cast interface and that the strain-deflection response preserved the typical three-stage fatigue evolution. Increasing either the steel-fiber volume fraction from 0.8% to 1.6% or the lower-layer height ratio from 0.5 to 0.7 markedly prolonged fatigue life and improved crack control. A practical fatigue-life relation, a stiffness-degradation law, and a numerical response surface are proposed, indicating that a height ratio of 0.6–0.7 combined with a fiber dosage of 1.2%–1.6% provides the best balance between fatigue durability, stiffness retention, and failure ductility. Full article
(This article belongs to the Section Architectural and Infrastructure Coatings)
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28 pages, 1616 KB  
Article
Influence of Turbulence Modeling on CFD-Based Prediction of Vehicle Hydroplaning Speed
by Thathsarani D. H. Herath Mudiyanselage, Manjriker Gunaratne and Andrés E. Tejada-Martínez
Appl. Mech. 2026, 7(2), 32; https://doi.org/10.3390/applmech7020032 - 11 Apr 2026
Viewed by 204
Abstract
Most computational studies of vehicle hydroplaning have emphasized structural realism through fluid–structure interaction, tire deformation, tread geometry, and pavement surface characterization. By contrast, the hydrodynamics governing the flow in the tire vicinity, particularly the role of turbulence, have received comparatively limited attention. In [...] Read more.
Most computational studies of vehicle hydroplaning have emphasized structural realism through fluid–structure interaction, tire deformation, tread geometry, and pavement surface characterization. By contrast, the hydrodynamics governing the flow in the tire vicinity, particularly the role of turbulence, have received comparatively limited attention. In a significant number of studies, the flow has been treated as laminar despite turbulent flow conditions, while in a few other studies turbulence modeling has been adopted without an explicit assessment of its impact on hydroplaning predictions. In this study, we present a simplified three-dimensional computational fluid dynamics (CFD) model designed to isolate the flow regimes governing hydroplaning and to quantify the mean effect of the turbulence modeling on the predicted hydroplaning speed. Using a finite-volume formulation with a volume-of-fluid representation of the air–water interface, the flow around and beneath a smooth 0.7 m-diameter tire sliding in locked-wheel mode over a flooded, nominally smooth pavement is simulated. The tire is represented as a rigid body with an idealized rectangular bottom patch whose area is determined from the tire load and inflation pressure, avoiding the need to prescribe a measured or assumed deformed footprint. Steady-state hydroplaning is modeled for a uniform upstream water film thickness of 7.62 mm with a 0.5 mm gap between the tire and the pavement, over tire inflation pressures ranging from approximately 100 to 300 kPa, and predictions are verified against the empirical NASA hydroplaning equation. For these conditions, simulations without turbulence closure exhibit a consistent, systematic underprediction of the hydroplaning speed of approximately 13.5% relative to the NASA relation. Incorporating turbulence effects through Reynolds-averaged closures substantially reduces this bias, with average deviations of about 6% for the realizable k–ε model and 2.4% for the shear stress transport (SST) k–ω model. An analysis of the results indicates that hydrodynamic lift is dominated by pressure buildup associated with stagnation at the lower leading edge of the tire, with a significant contribution from shear-dominated flow in the thin under-tire gap, and that turbulence acts to moderate the integrated lift from these pressure fields. These results demonstrate that explicitly accounting for turbulence in the tire vicinity is essential for reproducing empirical hydroplaning trends and for avoiding systematic bias in CFD-based hydroplaning predictions. Full article
16 pages, 3651 KB  
Article
Research on Fatigue Damage and Pitting Mechanism of Gears in Offshore Wind Power
by Zongchuang Zhu, Shiya He, Zhe Wang and Zhelun Ma
Materials 2026, 19(8), 1505; https://doi.org/10.3390/ma19081505 - 9 Apr 2026
Viewed by 310
Abstract
In response to the problem that the gears for offshore wind power are prone to cyclic stress and pitting damage under specific conditions, a finite element analysis method was adopted to establish numerical models for the distribution of cyclic stress on the gears [...] Read more.
In response to the problem that the gears for offshore wind power are prone to cyclic stress and pitting damage under specific conditions, a finite element analysis method was adopted to establish numerical models for the distribution of cyclic stress on the gears and the dynamic expansion of pitting. Based on the material properties of ASTM5140 alloy structural steel, simulations were conducted using ANSYS 2024 R1 for contact stress analysis during gear meshing and COMSOL 6.3 for the evolution of pitting in a corrosive environment over a 120-h period. The results showed significant stress concentration in the tooth root fillet area under cyclic loads, with a maximum equivalent contact stress of 2.838 × 108 Pa, which was identified as the key region for fatigue damage. Based on the simulated stress amplitude and material fatigue parameters, the predicted fatigue life of the gear under typical offshore operating conditions was approximately 13.3 years. In the corrosive environment, pitting pits exhibited an accelerating expansion trend, with pit volume increasing by approximately 125% and internal surface area by approximately 54% over 120 h. The volume growth followed a cubic polynomial, and the surface area growth followed a quadratic polynomial over time. These research results provide a quantitative basis for fatigue life assessment and corrosion protection design of offshore wind power gears. Full article
(This article belongs to the Section Metals and Alloys)
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18 pages, 2111 KB  
Article
Coupling Characteristics Simulation of Single-Phase Flow and Heat Transfer for R134a/R245fa Mixture in a Cross-Corrugated Plate Heat Exchanger Channel
by Ruonan Gao, Yanqi Chen, Chuang Wen and Ji Zhang
Energies 2026, 19(8), 1812; https://doi.org/10.3390/en19081812 - 8 Apr 2026
Viewed by 246
Abstract
To investigate the influence of working fluid composition on the thermo-hydraulic performance of plate heat exchangers (PHEs) under single-phase sensible heat transfer conditions, a three-dimensional steady-state numerical model was developed for a transverse corrugated channel with a chevron angle of 60°. The governing [...] Read more.
To investigate the influence of working fluid composition on the thermo-hydraulic performance of plate heat exchangers (PHEs) under single-phase sensible heat transfer conditions, a three-dimensional steady-state numerical model was developed for a transverse corrugated channel with a chevron angle of 60°. The governing equations were solved using the finite volume method implemented in ANSYS Fluent, in conjunction with the standard k–ε turbulence model. The analysis considered pure refrigerants R134a and R245fa, as well as their mixtures with mass ratios of 0.2, 0.5, and 0.8, with thermophysical properties assumed to be temperature-independent constants. The results indicate that as the mass fraction of R134a decreases from 1.0 to 0, the heat transfer coefficient (h) decreases from 1025 to 815 W/(m2·K), primarily attributed to the combined effects of reduced thermal conductivity and increased viscosity. Among the investigated cases, the R134a/R245fa mixture with a mass ratio of 0.8 provides the most favorable performance trade-off, exhibiting a heat transfer coefficient only 3.0% lower than that of pure R134a while achieving a 12.5% reduction in flow resistance compared with pure R245fa. Furthermore, the heat transfer coefficient is found to be weakly affected by heat flux in the range of 8000–20,000 W/m2; in contrast, increasing the mass flow rate from 0.001 to 0.005 kg/s enhances heat transfer coefficient by 65.1%, accompanied by a significant increase in pressure drop. Comparisons with established single-phase correlations for corrugated channels show average deviations of 6.5% for the Nusselt number and 3.8% for the friction factor. The present study provides useful guidance for working fluid selection and operational optimization of PHEs in applications dominated by sensible heat transfer, such as specific stages of heat pump cycles and medium-temperature waste heat recovery. Full article
(This article belongs to the Section J1: Heat and Mass Transfer)
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