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Search Results (3,254)

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Keywords = fiber electronics

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15 pages, 2401 KiB  
Article
Structural Analysis of Regenerated Cellulose Textile Covered with Cellulose Nano Fibers
by Ayaka Yamaji, Yui Okuda, Chikaho Kobayashi, Rikako Kurahashi, Kyoko Kazuma, Kazuki Chiba, Mitsuhiro Hirata, Yuka Ikemoto, Keiichi Osaka, Jiacheng Gao, Harumi Sato and Go Matsuba
Polymers 2025, 17(15), 2015; https://doi.org/10.3390/polym17152015 - 23 Jul 2025
Abstract
Cellulose nanofiber (CNF) treatments can enhance the structure and performance of regenerated cellulose fibers. This study investigates the effects of CNF treatment on the mechanical properties, water absorption behavior, and humidity dependence of regenerated cellulose fibers. Tensile testing demonstrated that CNF-treated fibers exhibit [...] Read more.
Cellulose nanofiber (CNF) treatments can enhance the structure and performance of regenerated cellulose fibers. This study investigates the effects of CNF treatment on the mechanical properties, water absorption behavior, and humidity dependence of regenerated cellulose fibers. Tensile testing demonstrated that CNF-treated fibers exhibit improved elasticity and reduced swelling in aqueous environments. Scanning electron microscopy revealed the adsorption of CNF components onto the fiber surfaces. Microbeam X-ray diffraction indicated structural differences between untreated and CNF-treated fibers, with the latter containing cellulose I crystals. Small-angle X-ray scattering revealed alterations in the internal fibrillar structure due to CNF treatment. FT-IR spectroscopy highlighted humidity-dependent variations in molecular vibrations, with peak intensities increasing under higher humidity conditions. Additionally, CNF treatment inhibited water absorption in high-humidity conditions, contributing to reduced expansion rates and increased elastic modulus during water absorption. Overall, CNF treatment enhanced both the mechanical strength and water resistance of regenerated cellulose fibers, making them suitable for advanced textile applications. This study provides valuable insights into the role of CNF-treated fibers in improving the durability and functional performance of regenerated cellulose-based textile. Full article
(This article belongs to the Section Polymer Fibers)
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19 pages, 10032 KiB  
Article
Synthesis, Characterization, and Enzyme Conjugation of Polycaprolactone Nanofibers for Tissue Engineering
by Chandana B. Shivakumar, Nithya Rani Raju, Pruthvi G. Ramu, Prashant M. Vishwanath, Ekaterina Silina, Victor Stupin and Raghu Ram Achar
Pharmaceutics 2025, 17(8), 953; https://doi.org/10.3390/pharmaceutics17080953 - 23 Jul 2025
Abstract
Background/Objectives: A nanostructured membrane of polycaprolactone (a synthetic polymer) was synthesized using an electrospinning technique aiming to enhance its hydrophilicity and rate of degradation by surface modification via aminolysis. Since polycaprolactone nanofibrous films are naturally hydrophobic and with slow degradation, which restricts [...] Read more.
Background/Objectives: A nanostructured membrane of polycaprolactone (a synthetic polymer) was synthesized using an electrospinning technique aiming to enhance its hydrophilicity and rate of degradation by surface modification via aminolysis. Since polycaprolactone nanofibrous films are naturally hydrophobic and with slow degradation, which restricts their use in biological systems, amino groups were added to the fiber surface using the aminolysis technique, greatly increasing the wettability of the membranes. Methods: Polycaprolactone nanofibrous membranes were synthesized via the electrospinning technique and surface modification by aminolysis. Trypsin, pepsin, and pancreatin were conjugated onto the aminolyzed PNF surface to further strengthen biocompatibility by enhancing the hydrophilicity, porosity, and biodegradation rate. SEM, FTIR, EDX, and liquid displacement method were performed to investigate proteolytic efficiency and morphological and physical characteristics such as hydrophilicity, porosity, and degradation rates. Results: Enzyme activity tests, which showed a zone of clearance, validated the successful enzyme conjugation and stability over a wide range of pH and temperatures. Scanning electron microscopy (SEM) confirms the smooth morphology of nanofibers with diameters ranging from 150 to 950 nm. Fourier transform infrared spectroscopy (FTIR) revealed the presence of O–H, C–O, C=O, C–N, C–H, and O–H functional groups. Energy-dispersive X-ray (EDX) elemental analysis indicates the presence of carbon, oxygen, and nitrogen atoms owing to the presence of peptide and amide bonds. The liquid displacement technique and contact angle proved that Pepsin-PNFs possess notably increased porosity (88.50% ± 0.31%) and hydrophilicity (57.6° ± 2.3 (L), 57.9° ± 2.5 (R)), respectively. Pancreatin-PNFs demonstrated enhanced enzyme activity and degradation rate on day 28 (34.61%). Conclusions: These enzyme-conjugated PNFs thus show improvements in physicochemical properties, making them ideal candidates for various biomedical applications. Future studies must aim for optimization of enzyme conjugation and in vitro and in vivo performance to investigate the versatility of these scaffolds. Full article
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13 pages, 3880 KiB  
Article
Low-Velocity Impact Damage Behavior and Failure Mechanism of 2.5D SiC/SiC Composites
by Jianyong Tu, Xingmiao Duan, Xingang Luan, Dianwei He and Laifei Cheng
J. Compos. Sci. 2025, 9(8), 388; https://doi.org/10.3390/jcs9080388 - 22 Jul 2025
Abstract
Continuous SiC fiber-reinforced SiC matrix composites (SiC/SiC), as structural heat protection integrated materials, are often used in parts for large-area heat protection and sharp leading edges, and there are a variety of low-velocity impact events in their service. In this paper, a drop [...] Read more.
Continuous SiC fiber-reinforced SiC matrix composites (SiC/SiC), as structural heat protection integrated materials, are often used in parts for large-area heat protection and sharp leading edges, and there are a variety of low-velocity impact events in their service. In this paper, a drop hammer impact test was conducted using narrow strip samples to simulate the low-velocity impact damage process of sharp-edged components. During the test, different impact energies and impact times were set to focus on investigating the low-velocity impact damage characteristics of 2.5D SiC/SiC composites. To further analyze the damage mechanism, computed tomography (CT) was used to observe the crack propagation paths and distribution states of the composites before and after impact, while scanning electron microscopy (SEM) was employed to characterize the differences in the micro-morphology of their fracture surfaces. The results show that the in-plane impact behavior of a 2.5D needled SiC/SiC composite strip samples differs from the conventional three-stage pattern. In addition to the three stages observed in the energy–time curve—namely in the quasi-linear elastic region, the severe load drop region, and the rebound stage after peak impact energy—a plateau stage appears when the impact energy is 1 J. During the impact process, interlayer load transfer is achieved through the connection of needled fibers, which continuously provide significant structural support, with obvious fiber pull-out and debonding phenomena. When the samples are subjected to two impacts, damage accumulation occurs inside the material. Under conditions with the same total energy, multiple impacts cause more severe damage to the material compared to a single impact. Full article
(This article belongs to the Special Issue Functional Composites: Fabrication, Properties and Applications)
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24 pages, 5801 KiB  
Article
A Study on the Performance of Gel-Based Polyurethane Prepolymer/Ceramic Fiber Composite-Modified Asphalt
by Tengteng Guo, Xu Guo, Yuanzhao Chen, Chenze Fang, Jingyu Yang, Zhenxia Li, Jiajie Feng, Hao Huang, Zhi Li, Haijun Chen and Jiachen Wang
Gels 2025, 11(7), 558; https://doi.org/10.3390/gels11070558 - 20 Jul 2025
Viewed by 128
Abstract
In order to solve various problems in traditional roads and extend their service life, new road materials have become a research hotspot. Polyurethane prepolymers (PUPs) and ceramic fibers (CFs), as materials with unique properties, were chosen due to their synergistic effect: PUPs provide [...] Read more.
In order to solve various problems in traditional roads and extend their service life, new road materials have become a research hotspot. Polyurethane prepolymers (PUPs) and ceramic fibers (CFs), as materials with unique properties, were chosen due to their synergistic effect: PUPs provide elasticity and gel-like behavior, while CFs contribute to structural stability and high-temperature resistance, making them ideal for enhancing asphalt performance. PUPs, a thermoplastic and elastic polyurethane gel material, not only enhance the flexibility and adhesion properties of asphalt but also significantly improve the structural stability of composite materials when synergistically combined with CF. Using response surface methodology, an optimized preparation scheme for PUP/CF composite-modified asphalt was investigated. Through aging tests, dynamic shear rate (DSR) testing, bending rate (BBR) testing, microstructure scanning (MSCR), scanning electron microscopy (SEM), atomic force microscopy (AFM), and infrared spectroscopy (IR), the aging performance, rheological properties, permanent deformation resistance, microstructure, and modification mechanism of PUP/CF composite-modified asphalt were investigated. The results indicate that the optimal preparation scheme is a PUP content of 7.4%, a CF content of 2.1%, and a shear time of 40 min. The addition of the PUP and CF significantly enhances the asphalt’s aging resistance, and compared with single-CF-modified asphalt and base asphalt, the PUP/CF composite-modified asphalt exhibits superior high- and low-temperature rheological properties, demonstrating stronger strain recovery capability. The PUP forms a gel network structure in the material, effectively filling the gaps between CF and asphalt, enhancing interfacial bonding strength, and making the overall performance more stable. AFM microscopic morphology shows that PUP/CF composite-modified asphalt has more “honeycomb structures” than matrix asphalt and CF-modified asphalt, forming more structural asphalt and enhancing overall structural stability. This study indicates that the synergistic effect of PUP gel and CF significantly improves the macro and micro properties of asphalt. The PUP forms a three-dimensional elastic gel network in asphalt, improving adhesion and deformation resistance. Using response surface methodology, the optimal formulation (7.4% PUP, 2.1% CF) improves penetration (↓41.5%), softening point (↑6.7 °C), and ductility (↑9%), demonstrating the relevance of gel-based composites for asphalt modification. Full article
(This article belongs to the Special Issue Synthesis, Properties, and Applications of Novel Polymer-Based Gels)
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15 pages, 3562 KiB  
Article
Synergistic Control of Shrinkage and Mechanical Properties in Expansive Soil Slurry via Coupled Cement–Fiber Reinforcement
by Dongxing Zhang, Yuchen Wang, Zhaohong Zhang, Zhenping Sun, Chengzhi Wang and Shuang Zou
Buildings 2025, 15(14), 2550; https://doi.org/10.3390/buildings15142550 - 19 Jul 2025
Viewed by 217
Abstract
This study elucidates the synergistic effects of polypropylene fiber and cement (physical–chemical) on stabilized expansive soil slurry. A comparative analysis was conducted on the fluidity, 28-day mechanical strength, and shrinkage properties (autogenous and drying) of slurries with different modifications. The underlying mechanisms were [...] Read more.
This study elucidates the synergistic effects of polypropylene fiber and cement (physical–chemical) on stabilized expansive soil slurry. A comparative analysis was conducted on the fluidity, 28-day mechanical strength, and shrinkage properties (autogenous and drying) of slurries with different modifications. The underlying mechanisms were further investigated through Scanning Electron Microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) analysis. Results demonstrate that the cement addition substantially enhanced fluidity, mechanical strength, and early-age volume stability through hydration. However, it was insufficient to mitigate long-term drying shrinkage at low dosages. Conversely, incorporating 0.5% polypropylene fiber reduced slurry fluidity but markedly improved flexural strength. Crucially, a pronounced synergistic effect was observed in the co-modified slurry; the specimen with 20% cement and 0.5% fiber exhibited a 28-day drying shrinkage of only 0.57%, a performance comparable to the specimen with 60% cement and no fibers. Microstructural analysis revealed that cement hydration products created a robust fiber-matrix interfacial transition zone, evidenced by C-S-H gel enrichment. This enhanced interface enabled the fibers to effectively bridge microcracks and restrain both autogenous and drying shrinkage. This research validates that the combined cement–fiber approach is a highly effective strategy for improving expansive soil slurry, yielding critical enhancements in flexural performance and long-term dimensional stability while allowing for a significant reduction in cement content. Full article
(This article belongs to the Special Issue Trends and Prospects in Cementitious Material)
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13 pages, 5908 KiB  
Article
Experimental Study on the Strength Characteristics of Modified Guilin Red Clay
by Wenwu Chen, Zhigao Xie, Jiguang Chen, Mengyao Hong, Xiaobo Wang, Haofeng Zhou and Bai Yang
Buildings 2025, 15(14), 2533; https://doi.org/10.3390/buildings15142533 - 18 Jul 2025
Viewed by 159
Abstract
To address the engineering challenges associated with Guilin red clay, such as its potentially low strength and unfavorable mechanical behavior, this study investigated the effectiveness of lignin and lime as modifiers. Consolidation undrained triaxial tests and scanning electron microscopy (SEM) were employed to [...] Read more.
To address the engineering challenges associated with Guilin red clay, such as its potentially low strength and unfavorable mechanical behavior, this study investigated the effectiveness of lignin and lime as modifiers. Consolidation undrained triaxial tests and scanning electron microscopy (SEM) were employed to evaluate the strength characteristics and microstructural changes in modified clay specimens with varying dosages. The results demonstrate distinct strengthening mechanisms: Lignin exhibits an optimal dosage (6%), significantly increasing cohesion and internal friction angle through physical reinforcement (“soil fiber” formation), but higher dosages (8%) lead to particle separation and strength reduction. In contrast, lime provides continuous and substantial strength enhancement with increasing dosage (up to 8%), primarily through chemical reactions producing cementitious compounds (e.g., C-S-H, C-A-H) that densify the structure. Consequently, lime-modified clay shows significantly higher cohesion and internal friction angle compared to lignin-modified clay at equivalent or higher dosages, with corresponding stress–strain curves shifting from enhanced (strain-hardening) to softening behavior. These findings provide practical insights into red clay improvement in geotechnical engineering applications. Full article
(This article belongs to the Special Issue Advances in Soil–Geosynthetic Composite Materials)
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21 pages, 5973 KiB  
Article
Soft Conductive Textile Sensors: Characterization Methodology and Behavioral Analysis
by Giulia Gamberini, Selene Tognarelli and Arianna Menciassi
Sensors 2025, 25(14), 4448; https://doi.org/10.3390/s25144448 - 17 Jul 2025
Viewed by 248
Abstract
Resistive stretching sensors are currently used in healthcare robotics due to their ability to vary electrical resistance when subjected to mechanical strain. However, commercial sensors often lack the softness required for integration into soft structures. This study presents a detailed methodology to characterize [...] Read more.
Resistive stretching sensors are currently used in healthcare robotics due to their ability to vary electrical resistance when subjected to mechanical strain. However, commercial sensors often lack the softness required for integration into soft structures. This study presents a detailed methodology to characterize fabric-based resistive stretching sensors, focusing on both static and dynamic performance, for application in a smart vascular simulator for surgical training. Five sensors, called #1–#5, were developed using conductive fabrics integrated into soft silicone. Stability and fatigue tests were performed to evaluate their behavior. The surface structure and fiber distribution were analyzed using digital microscopy and scanning electron microscopy, while element analysis was performed via Energy-Dispersive X-ray Spectroscopy. Sensors #1 and #3 are the most stable with a low relative standard deviation and good sensitivity at low strains. Sensor #3 showed the lowest hysteresis, while sensor #1 had the widest operating range (0–30% strain). Although all sensors showed non-monotonic behavior across 0–100% strain, deeper investigation suggested that the sensor response depends on the configuration of conductive paths within and between fabric layers. Soft fabric-based resistive sensors represent a promising technical solution for physical simulators for surgical training. Full article
(This article belongs to the Special Issue Sensor Technology in Robotic Surgery)
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14 pages, 2997 KiB  
Article
The Development of a Multilayer Transdermal Patch Platform Based on Electrospun Nanofibers for the Delivery of Caffeine
by Jorge Teno, Zoran Evtoski, Cristina Prieto and Jose M. Lagaron
Pharmaceutics 2025, 17(7), 921; https://doi.org/10.3390/pharmaceutics17070921 - 16 Jul 2025
Viewed by 234
Abstract
Background/Objectives: The work presented herein focused on the development and characterization of a transdermal caffeine platform fabricated from ultrathin micro- and submicron fibers produced via electrospinning. Methods: The formulations incorporated caffeine encapsulated in a polyethylene oxide (PEO) matrix, combined with various [...] Read more.
Background/Objectives: The work presented herein focused on the development and characterization of a transdermal caffeine platform fabricated from ultrathin micro- and submicron fibers produced via electrospinning. Methods: The formulations incorporated caffeine encapsulated in a polyethylene oxide (PEO) matrix, combined with various permeation enhancers. A backing layer made of annealed electrospun polycaprolactone (PCL) facilitated the lamination of the two layers to form the final multilayer patch. Comprehensive characterization was conducted, utilizing scanning electron microscopy (SEM) to assess the fiber morphology, attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR) for chemical detection and to assess the stability of the caffeine, and differential scanning calorimetry (DSC) along with wide-angle X-ray scattering (WAXS) to analyze the physical state of the caffeine within the fibers of the active layer. Additionally, Franz cell permeation studies were performed using both synthetic membranes (Strat-M) and ex vivo human stratum corneum (SC) to evaluate and model the permeation kinetics. Results: These experiments demonstrated the significant role of enhancers in modulating the caffeine permeation rates provided by the patch, achieving permeation rates of up to 0.73 mg/cm2 within 24 h. Conclusions: This work highlights the potential of using electro-hydrodynamic processing technology to develop innovative transdermal delivery systems for drugs, offering a promising strategy for enhancing efficacy and innovative therapeutic direct plasma administration. Full article
(This article belongs to the Special Issue Dermal and Transdermal Drug Delivery Systems)
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23 pages, 3120 KiB  
Article
An Experimental Study on the Effects of Basalt Fiber and Iron Ore Tailings on the Durability of Recycled Concrete
by Yang Zhang, Xu-Hui Wang and Xian-Jie Tang
Buildings 2025, 15(14), 2492; https://doi.org/10.3390/buildings15142492 - 16 Jul 2025
Viewed by 227
Abstract
To elucidate the effects of iron ore tailings (IOTs) and basalt fiber (BF) on the durability of recycled aggregate concrete (RAC) with different recycled aggregate replacement rates, this study used IOTs to replace natural sand at mass replacement rates of 0%, 20%, 40%, [...] Read more.
To elucidate the effects of iron ore tailings (IOTs) and basalt fiber (BF) on the durability of recycled aggregate concrete (RAC) with different recycled aggregate replacement rates, this study used IOTs to replace natural sand at mass replacement rates of 0%, 20%, 40%, 60%, 80%, and 100% and incorporated BF at volume fractions of 0%, 0.1%, 0.2%, and 0.3%. Carbonation and freeze–thaw cycle tests were conducted on C30 grade RAC. The carbonation depth and compressive strength of RAC at different carbonation ages and the mass loss rate, relative dynamic elastic modulus, and changes in compressive strength of RAC under different freeze–thaw cycle times were determined. Scanning electron microscopy (SEM) was utilized to meticulously observe the micro-morphological alterations of BF-IOT-RAC before and after carbonation. We then investigated the mechanisms by which BF and IOTs enhance the carbonation resistance of RAC. Utilizing the experimental data, we fitted relevant models to establish both a carbonation depth prediction model and a freeze–thaw damage prediction model specific to BF-IOT-RAC. Furthermore, we projected the service life of BF-IOT-RAC under conditions typical of northwest China. The results showed that as the dosages of the two materials increased, the carbonation resistance and frost resistance of RAC initially improved and then declined. Specifically, the optimal volume content of BF was ascertained to be 0.1%, while the optimal replacement rate of IOTs was determined to be 40%. Compared to using BF or IOTs individually, the composite incorporation of both materials significantly improves the durability of RAC while simultaneously enhancing the reuse of construction waste and mining solid waste, thereby contributing to environmental sustainability. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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17 pages, 2405 KiB  
Article
Development of Soy-Based Meat Analogues via Wet Twin-Screw Extrusion: Enhancing Textural and Structural Properties Through Whole Yeast Powder Supplementation
by Shikang Tang, Yidian Li, Xuejiao Wang, Linyan Zhou, Zhijia Liu, Lianzhou Jiang, Chaofan Guo and Junjie Yi
Foods 2025, 14(14), 2479; https://doi.org/10.3390/foods14142479 - 15 Jul 2025
Viewed by 300
Abstract
Amid growing global concerns about environmental sustainability and food security, plant-based meat substitutes have emerged as a promising alternative to conventional meat. However, current formulations, especially those based on soy protein isolate (SPI) often fail to replicate the desired texture and structural integrity. [...] Read more.
Amid growing global concerns about environmental sustainability and food security, plant-based meat substitutes have emerged as a promising alternative to conventional meat. However, current formulations, especially those based on soy protein isolate (SPI) often fail to replicate the desired texture and structural integrity. To address this limitation, this study aimed to evaluate the use of whole yeast powder (WYP) combined with SPI for producing plant-based meat analogues via high-moisture extrusion. Seven groups were designed: a control group with 0% WYP, five treatment groups with 5%, 10%, 20%, 30%, and 40% WYP, and one reference group containing 20% yeast protein powder (YPP). Although lower in protein content than yeast protein powder (YPP), whole yeast powder exhibits superior water-binding capacity and network-forming ability owing to its complex matrix and fiber content. At a 20% inclusion level, whole yeast powder demonstrated a higher fibrous degree (1.84 ± 0.02 vs. 1.81 ± 0.04), greater hardness (574.93 ± 5.84 N vs. 531.18 ± 17.34 N), and increased disulfide bonding (95.33 ± 0.92 mg/mL vs. 78.41 ± 0.78 mg/mL) compared to 20% YPP. Scanning electron microscopy (SEM) and low-field nuclear magnetic resonance (LF-NMR) revealed that whole yeast powder facilitated the formation of aligned fibrous networks and enhanced water binding. Fourier transform infrared spectroscopy (FTIR) confirmed an increase in β-sheet content (0.267 ± 0.003 vs. 0.260 ± 0.003), which contributed to improved protein aggregation. Increasing the WYP content to 30–40% led to a decline in these parameters, including a reduced fibrous degree (1.69 ± 0.06 at 40% WYP) and weakened molecular interactions (p < 0.05). The findings highlight 20% WYP as the optimal substitution level, offering superior textural enhancement and fibrous structure formation compared to YPP. These results suggest that WYP is not only a cost-effective and processing-friendly alternative to YPP but also holds great promise for scalable industrial application in the plant-based meat sector. Its compatibility with extrusion processes and ability to improve sensory and structural attributes supports its relevance for sustainable meat analogue production. Full article
(This article belongs to the Section Plant Foods)
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21 pages, 5153 KiB  
Article
Macro- and Micro-Analysis of Factors Influencing the Performance of Sustained-Release Foamed Cement Materials
by Yijun Chen, Shengyu Wang, Yu Zhao, Pan Guo, Lei Zhang, Yingchun Cai, Jiandong Wei and Heng Liu
Materials 2025, 18(14), 3330; https://doi.org/10.3390/ma18143330 - 15 Jul 2025
Viewed by 258
Abstract
This paper addresses the issues of insufficient expansion force, low early strength (1-day compressive strength < 1.5 MPa), and poor toughness (flexural strength < 0.8 MPa) in traditional chemical foamed cement used for road grouting repair. By combining single-factor gradient experiments with microscopic [...] Read more.
This paper addresses the issues of insufficient expansion force, low early strength (1-day compressive strength < 1.5 MPa), and poor toughness (flexural strength < 0.8 MPa) in traditional chemical foamed cement used for road grouting repair. By combining single-factor gradient experiments with microscopic mechanism analysis, the study systematically investigates the performance modulation mechanisms of controlled-release foamed cement using additives such as heavy calcium powder (0–20%), calcium chloride (0.2–1.2%), latex powder (0.2–1.2%), and polypropylene fiber (0.2–0.8%). The study innovatively employs a titanium silicate coupling agent coating technique (with the coating agent amounting to 25% of the catalyst’s mass) to delay foaming by 40 s. Scanning electron microscopy (SEM) and pore structure analysis reveal the microscopic essence of material performance optimization. Full article
(This article belongs to the Section Construction and Building Materials)
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15 pages, 3974 KiB  
Article
Cast Polyamide 6 Molds as a Suitable Alternative to Metallic Molds for In Situ Automated Fiber Placement
by Fynn Atzler, Ines Mössinger, Jonathan Freund, Samuel Tröger, Ashley R. Chadwick, Simon Hümbert and Lukas Raps
J. Compos. Sci. 2025, 9(7), 367; https://doi.org/10.3390/jcs9070367 - 15 Jul 2025
Viewed by 255
Abstract
Thermoplastic in situ Automated Fiber Placement (AFP) is an additive manufacturing method currently investigated for its suitability for the production of aerospace-grade composite structures. A considerable expense in this process is the manufacturing and preparation of a mold in which a composite part [...] Read more.
Thermoplastic in situ Automated Fiber Placement (AFP) is an additive manufacturing method currently investigated for its suitability for the production of aerospace-grade composite structures. A considerable expense in this process is the manufacturing and preparation of a mold in which a composite part can be manufactured. One approach to lowering these costs is the use of a 3D-printable thermoplastic mold. However, AFP lay-up on a 3D-printed mold differs from the usage of a traditional metallic mold in various aspects. Most notable is a reduced stiffness of the mold, a lower thermal conductivity of the mold, and the need for varied process parameters of the AFP process. This study focuses on the investigation of the difference in mechanical and morphological characteristics of laminates produced on metallic and polymeric molds. To this end, the tensile strength and the interlaminar shear strength of laminates manufactured on each substrate were measured and compared. Additionally, morphological analysis using scanning electron microscopy and differential scanning calorimetry was performed to compare the crystallinity in laminates. No statistically significant difference in mechanical or morphological properties was found. Thus, thermoplastics were shown to be a suitable material for non-heated molds to manufacture in situ AFP composites. Full article
(This article belongs to the Section Composites Manufacturing and Processing)
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15 pages, 3491 KiB  
Article
Development and Characterization of Composite Films of Potato Starch and Carboxymethylcellulose/Poly(ethylene oxide) Nanofibers
by Yenny Paola Cruz Moreno, Andres Felipe Rubiano-Navarrete, Erika Rocio Cely Rincón, Adriana Elizabeth Lara Sandoval, Alfredo Maciel Cerda, Edwin Yesid Gomez-Pachon and Ricardo Vera-Graziano
Eng 2025, 6(7), 160; https://doi.org/10.3390/eng6070160 - 15 Jul 2025
Viewed by 257
Abstract
This study aimed to develop and characterize biodegradable films based on potato starch reinforced with carboxymethylcellulose (CMC) and polyethylene oxide (PEO) nanofibers, with the goal of improving their mechanical and thermal properties for potential use in sustainable packaging. The films were prepared through [...] Read more.
This study aimed to develop and characterize biodegradable films based on potato starch reinforced with carboxymethylcellulose (CMC) and polyethylene oxide (PEO) nanofibers, with the goal of improving their mechanical and thermal properties for potential use in sustainable packaging. The films were prepared through the thermal gelatinization of starch extracted from tubers, combined with nanofibers obtained by electrospinning CMC synthesized from potato starch. Key electrospinning variables, including solution concentration, voltage, distance, and flow rate, were analyzed. The films were morphologically characterized using scanning electron microscopy (SEM) and chemically analyzed by Fourier Transform Infrared Spectroscopy (FTIR) and X-ray Diffraction (XRD), and their thermal properties were assessed by Thermogravimetric Analysis (TGA) and Differential Scanning Calorimetry (DSC). The results indicated an increase in tensile strength to 14.1 MPa in the reinforced films, compared to 13.6 MPa for pure starch and 7.1 MPa for the fiber-free CMC blend. The nanofibers had an average diameter of 63.3 nm and a porosity of 32.78%. A reduction in crystallinity and more stable thermal behavior were also observed in the composite materials. These findings highlight the potential of using agricultural waste as a functional reinforcement in biopolymers, providing a viable and environmentally friendly alternative to synthetic polymers. Full article
(This article belongs to the Section Materials Engineering)
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20 pages, 10209 KiB  
Article
Micro and Macro Analyses for Structural, Mechanical, and Biodegradability of a Pulp-Based Packaging Material: A Comprehensive Evaluation Using SEM, XRD, FTIR, and Mechanical Testing
by H. M. D. U. Sewwandi, J. D. Chathuranga, W. G. C. M. Kulasooriya, D. K. A. Induranga, S. V. A. A. Indupama, G. D. C. P. Galpaya, M. K. D. M. Gunasena, H. V. V. Priyadarshana and K. R. Koswattage
J. Compos. Sci. 2025, 9(7), 365; https://doi.org/10.3390/jcs9070365 - 14 Jul 2025
Viewed by 228
Abstract
The extensive accumulation of plastic waste causes serious environmental problems, leading to growing interest in biodegradable alternatives. In this study, the structural, chemical, and crystalline characteristics of a pulp-based material incorporating sugarcane bagasse ash (SCBA) were investigated using Scanning Electron Microscopy (SEM), X-ray [...] Read more.
The extensive accumulation of plastic waste causes serious environmental problems, leading to growing interest in biodegradable alternatives. In this study, the structural, chemical, and crystalline characteristics of a pulp-based material incorporating sugarcane bagasse ash (SCBA) were investigated using Scanning Electron Microscopy (SEM), X-ray Diffraction (XRD), and Fourier Transform Infrared Spectroscopy (FTIR). Mechanical properties of the materials were investigated through compression, tensile, and bending tests in order to assess their strength and flexibility, while biodegradability was evaluated through soil burial tests. The results indicate that SCBA addition enhances compressive strength, with optimal performance obtained at 15% SCBA content, while tensile and bending strengths showed an enhancement at 5% content. FTIR and XRD analyses suggested an increase in amorphous regions and notable microstructural interactions between SCBA particles and cellulose fibers, particularly at a 10% concentration. SEM images further confirmed effective particle dispersion and improved porosity in the composite materials. Furthermore, samples incorporating SCBA exhibited superior biodegradability compared to pure pulp. Overall, these findings highlight that incorporating 10–15% SCBA provides a promising balance between mechanical integrity and environmental sustainability, offering a viable strategy for developing eco-friendly, high-performance packaging materials. Full article
(This article belongs to the Special Issue Advances in Sustainable Composites and Manufacturing Innovations)
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19 pages, 6209 KiB  
Article
Structural and Thermal Effects of Beeswax Incorporation in Electrospun PVA Nanofibers
by Margarita P. Neznakomova, Fabien Salaün, Peter D. Dineff, Tsvetozar D. Tsanev and Dilyana N. Gospodinova
Materials 2025, 18(14), 3293; https://doi.org/10.3390/ma18143293 - 12 Jul 2025
Viewed by 319
Abstract
This study presents the development and characterization of electrospun nanofibers composed of polyvinyl alcohol (PVA) and natural beeswax (BW). A stable emulsion containing 9 wt% PVA and 5 wt% BW was successfully formulated and electrospun. The effects of beeswax incorporation on solution properties-viscosity, [...] Read more.
This study presents the development and characterization of electrospun nanofibers composed of polyvinyl alcohol (PVA) and natural beeswax (BW). A stable emulsion containing 9 wt% PVA and 5 wt% BW was successfully formulated and electrospun. The effects of beeswax incorporation on solution properties-viscosity, conductivity, and surface tension—were systematically evaluated. Electrospinning was performed at 30 kV and a working distance of 14.5 cm, yielding nanofibers with diameters between 125 and 425 nm. Scanning electron microscopy (SEM) revealed increased surface roughness and diameter variability in PVA/BW fibers compared to the PVA. Fourier transform infrared spectroscopy (FTIR) confirmed physical incorporation of BW without evidence of chemical bonding. Thermogravimetric and differential scanning calorimetry analyses (TGA/DSC) demonstrated altered behavior and an expanded profile of temperature transitions due to the waxy components. The solubility test of the nanofiber mat in saline indicated that BW slows dissolution and improves the structural integrity of the fibers. This study demonstrates, for the first time, the incorporation of beeswax into electrospun PVA nanofibers with improved structural and thermal properties, indicating potential for further exploration in biomedical material design. Full article
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