Search Results (403)

Bitumen content is a critical factor influencing the long-term performance and durability of asphalt pavements. This study evaluates how different binder percentages affect the mechanical behaviour of asphalt mixtures. Mixtures containing 4.7%, 5.1% and 5.5% binder were tested through an extensive experimental program that included Marshall stability and flow, semi-circular bending, PAV aging, wheel rutting, dynamic modulus, creep compliance and fatigue resistance, supported by finite element simulations. To model the nonlinear viscoplastic and damage behaviour, a Perzyna-type viscoplastic formulation and Lemaitre’s isotropic damage model were applied. Model parameters were further refined using Bayesian estimation, based on 10,000 samples generated with a Markov Chain Monte Carlo procedure employing the Metropolis–Hastings algorithm. The findings indicate that mixtures with 4.7% binder content develop fatigue damage earlier, while increasing the binder above 5.1% leads to greater rutting susceptibility and higher creep compliance, as seen in the 5.5% mixture. Among the three, the 5.1% binder content delivered the best overall performance, reducing plastic strain-related damage by 40% compared with the 4.7% mixture and by 27% compared with the 5.5% mixture. Full article

This study investigates the industrial validation of a granular additive derived from waste tire textile fibers (WTTF) developed to replace the conventional cellulose stabilizing additive in stone mastic asphalt (SMA) mixtures while enhancing their mechanical performance. Building on previous laboratory-scale findings, this work evaluates the feasibility and mechanical behavior of this recycled-fiber additive under real asphalt-plant production conditions, advancing a sustainable solution aligned with circular economy principles. Three asphalt mixtures were fabricated in a batch plant: a reference SMA (SMA-R) containing a commercial cellulose additive, an SMA incorporating the WTTF additive (SMA-F), and a reference hot mix asphalt (HMA-R). The WTTF additive was incorporated in a 1:1 proportion relative to the cellulose additive. Performance was assessed through tests of cracking resistance (Fénix test), stiffness modulus, fatigue resistance (four-point bending test), moisture susceptibility (ITSR), and resistance to permanent deformation (Hamburg wheel tracking). Industrial validation results showed that the SMA-F mixture met the design criteria and achieved superior mechanical performance relative to the reference mixtures. In particular, SMA-F exhibited greater ductility and toughness at low temperatures, reduced susceptibility to moisture-induced damage, and higher fatigue resistance, with an increase in fatigue durability of up to 44% compared to SMA-R. The results confirm that the WTTF additive is both feasible and scalable for industrial production, offering a solution that not only improves pavement mechanical performance but also promotes the valorization of a challenging waste material. Full article

Modernizing municipal roads requires rehabilitation strategies that ensure adequate structural performance while reducing environmental and economic burdens. Although cold in-place recycling with foamed bitumen (CIR-FB) has been widely investigated, integrated assessments combining mechanistic–empirical modeling with LCA and LCCA remain limited—particularly for municipal roads in Central and Eastern Europe, where reclaimed asphalt pavement (RAP) quality, climatic conditions and budget constraints differ from commonly studied regions. This study compares two reconstruction variants for a 1 km road section: a conventional design using virgin materials (V₁-N) and a recycling-based alternative (V2-Rc) incorporating RAP from the existing wearing and binder layers and reclaimed aggregate (RA) from the existing base. CIR-FB mixture testing (stiffness ≈ 5.25 GPa; foamed bitumen = 2.5%, cement = 2.0%) was integrated into mechanistic–empirical fatigue analysis, material-flow quantification, LCA and LCCA. The V₂-Rc variant achieved a 3–21-fold increase in fatigue life compared to V₁-N at equal thickness. Material demand decreased by approximately 27%, demolition waste by approximately 39%, and approximately 92% of the existing pavement was reused in situ. Transport work was reduced five-fold (veh-km) and more than six-fold (t-km). LCA showed a 15.9% reduction in CO₂-eq emissions, while LCCA indicated approximately 19% lower construction cost, with advantages remaining robust under ±20% sensitivity. The results demonstrate that CIR-FB, when supported by proper RAP/RA characterization, can substantially improve structural, environmental and economic performance in municipal road rehabilitation. Full article

To address the challenges of rutting and performance balance in asphalt pavements under high-temperature and heavy-load conditions, a novel polyolefin composite modifier (PCM-H) was developed from waste tire rubber powder, recycled ethylene vinyl acetate (EVA), acrylonitrile butadiene styrene (ABS), petroleum resin, and polymer additives. The chemical characteristics, thermal stability, and compatibility mechanisms of PCM-H were compared with those of two commercial modifiers (PCM-1 and PCM-2) using Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC). PCM-H exhibited superior compatibility and thermal stability. In contrast, PCM-2 tends to crystallize and precipitate within the 180–200 °C range, which is detrimental to the stability of the composite system. At an optimal dosage of 10 wt% in styrene–butadiene–styrene (SBS) modified asphalt, PCM-H formed a uniform dispersion and, through crosslinking reactions, established a three-dimensional network structure. Subsequently, the performance of composite modified asphalts, prepared with each of the three modifiers at their respective optimal dosages, was evaluated comparatively. Performance evaluations demonstrated that all polyolefin-modified asphalts significantly outperformed the conventional SBS modified asphalt. The PCM-H modified asphalt (PCM-H MA) exhibited the most superior performance, achieving a performance grade (PG) exceeding 94 °C, along with exceptional high-temperature elasticity and creep resistance, superior low-temperature cracking resistance, and enhanced fatigue healing capability. The results indicated that the crosslinked network structure effectively enhances asphalt cohesion, thereby providing a synergistic improvement in both high- and low-temperature performance. This study provides an effective solution and theoretical basis for developing high-performance pavement materials resistant to high temperatures and heavy loads conditions. Full article

The global production of electronic waste (e-waste) has increased due to the quick turnover of electronic devices, creating urgent problems for resource management and environmental sustainability. As a result, e-waste-derived materials (EWDMs) are being explored in pavement engineering research as sustainable substitutes in line with Sustainable Development Goals (SDGs), specifically SDG 9 (Industry, Innovation, and Infrastructure), 11 (Sustainable Cities and Communities), 12 (Responsible Consumption and Production), and 13 (Climate Action). Therefore, to assess global research production and the effectiveness of EWDMs in asphalt applications, this review combines scientometric mapping and systematic evidence synthesis. A total of 276 relevant publications were identified via a thorough search of Web of Science, Scopus, and ScienceDirect (2010–2025). These were examined via coauthorship structures, keyword networks, and contributions at the national level. The review revealed that China, India, and the United States are prominent research hubs. Additionally, experimental studies have shown that EWDMs, such as printed circuit board powder, fluorescent lamp waste glass, high-impact polystyrene, and acrylonitrile–butadiene–styrene, improve the fatigue life, Marshall stability, rutting resistance (up to 35%), and stiffness (up to 28%). However, issues with long-term field durability, microplastic release, heavy metal leaching, and chemical compatibility still exist. These restrictions highlight the necessity for standardised toxicity testing, harmonised mixed-design frameworks, and performance standards unique to EWDMs. Overall, the review shows that e-waste valorisation can lower carbon emissions, landfill build-up, and virgin material extraction, highlighting its potential in the circular pavement industry and promoting sustainable paving practices in accordance with SDGs 9, 11, 12, and 13. This review suggests that further studies on large-scale field trials, life cycles, and technoeconomic assessments are needed to guarantee the safe, long-lasting integration of EWDMs in pavements. It also advocates for coordinated research, supportive policies, and standardised methods. Full article

This review examines scientific and engineering strategies for adapting bituminous and asphalt concrete materials to the highly diverse climates of Central Asia. The region’s sharp gradients—from arid lowlands to cold mountainous zones—expose pavements to thermal fatigue, photo-oxidative aging, freeze–thaw cycles, and wind abrasion. Existing climatic classifications and principles for designing thermally and radiatively resilient pavements are summarized. Special emphasis is placed on linking binder morphology, rheology, and climate-induced transformations in composite bituminous systems. Advanced characterization methods—including dynamic shear rheometry (DSR), multiple stress creep recovery (MSCR), bending beam rheometry (BBR), and linear amplitude sweep (LAS), supported by FTIR, SEM, and AFM—enable quantitative correlations between phase composition, oxidative chemistry, and mechanical performance. The influence of polymeric, nanostructured, and biopolymeric modifiers on stability and durability is critically assessed. The review promotes region-specific material design and the use of integrated accelerated aging protocols (RTFOT, PAV, UV, freeze–thaw) that replicate local climatic stresses. A climatic rheological profile is proposed as a unified framework combining climate mapping with microstructural and rheological data to guide the development of sustainable and durable pavements for Central Asia. Key rheological indicators—complex modulus (G*), non-recoverable creep compliance (Jnr), and the BBR m-value—are incorporated into this profile. Full article

Accumulation-type water vapor transport (hereafter referred to as AT-WVT) and permeation-type water vapor transport (hereafter referred to as PT-WVT) represent two fundamental modes of water vapor diffusion in asphalt mixtures, exerting distinct impacts on asphalt pavement durability. In this study, the diffusion characteristics of AT-WVT and PT-WVT within three core components of asphalt pavement systems—pure asphalt binder, aggregate matrix, and asphalt mixture void structures—were investigated. The corresponding diffusion coefficients for these three materials were determined through a synergistic approach combining laboratory experiments and theoretical modeling. Three typical asphalt materials (50# asphalt, 70# asphalt, SBS-modified asphalt) and two commonly used aggregates (limestone, diabase) were used. The results show that, for all three materials, the water vapor diffusion coefficient for the AT-WVT mechanism is relatively low, whereas the coefficient for the PT-WVT mechanism is approximately four orders of magnitude greater. The tortuosity factor of moisture diffusion paths in asphalt mixtures is substantially elevated during AT-WVT (tortuosity factor > 2000), as water vapor encounters frequent obstacles caused by the complex microstructural architecture (e.g., asphalt–aggregate interfaces and closed pores). In contrast, PT-WVT exhibits a much lower tortuosity factor (12–18), enabling rapid and direct migration through interconnected channels, such as capillary voids and microcracks. Due to its higher transport efficiency, PT-WVT poses a more critical threat to pavement durability by facilitating rapid moisture intrusion and subsequent damage (e.g., stripping, fatigue cracking). This study elucidates the mechanistic differences between AT-WVT and PT-WVT in asphalt binder, aggregate matrix, and asphalt mixtures, providing a foundation for optimizing asphalt mixture design to enhance long-term durability and performance under hygrothermal loading conditions. Full article

The fatigue healing mechanisms of steel slag asphalt concrete remain unclear and involve complex influencing factors. When used as an asphalt pavement material in actual road engineering projects, there is a risk of significant deviations in fatigue life predictions and insufficient stability in long-term service performance. In this study, traditional diabase asphalt concrete was used as a reference. Mix design was carried out for various steel slag asphalt mixtures, where steel slag coarse aggregates partially or entirely replaced diabase coarse aggregates. By using four-point bending fatigue testing, the fatigue life and stiffness modulus recovery capacity of steel slag asphalt concrete were analyzed after simulating low-temperature winter fatigue damage followed by healing at different temperatures (20 °C, 35 °C, 60 °C, and 75 °C). The test results indicated that the addition of steel slag coarse aggregates significantly affected the fatigue life and stiffness modulus of asphalt concrete. The use of coarser steel slag and autoclaved steel slag aggregates was beneficial for improving fatigue life. After experiencing low-temperature fatigue damage, increasing the healing temperature enhanced the modulus recovery effect but had a relatively low effect on life recovery. Overall, the stiffness modulus healing index of steel slag asphalt concrete exceeded 90%, while the fatigue life healing index ranged between 19% and 55%. After five fatigue healing cycles, the total fatigue life can be extended by 1.7 to 2.3 times. A life prediction model under multiple fatigue healing tests can be established using the stiffness modulus healing index and fatigue damage rate. Model predictions and measured results confirmed that the total fatigue healing life of asphalt concrete with the complete replacement of diabase coarse aggregates by steel slag coarse aggregates was greater than that of traditional diabase asphalt concrete. Full article

This study evaluated the combined incorporation of zinc oxide (ZnO) and titanium dioxide (TiO₂) nanoparticles into a styrene–butadiene–styrene (SBS) copolymer-modified asphalt binder, aiming to increase thermal conductivity and healing potential while maintaining rheological performance. Nanocomposites containing ZnO + TiO₂ (50/50 wt.%) were produced at dosages of 2–12 wt.% and subjected to the Rolling Thin Film Oven Test (RTFOT), thermal conductivity measurements, viscosity testing, and rheological characterization. A dense-graded asphalt mixture with the optimized dosage was evaluated through wheel-tracking, four-point bending fatigue and healing, and internal heating rate assessment under microwave radiation. The integrated results indicated 8.5 wt.% as the optimal dosage, providing a 106.3% increase in thermal conductivity and improving the high-temperature performance grade (PGH) from 76-XX to 82-XX. Non-recoverable creep compliance (Jnr) decreased by 21.1%, and viscosity at 135 °C increased by 41.8%, remaining below 3.0 Pa·s. In the asphalt mixture, healing capacity increased by 50.7%, and the internal heating rate by 50.0%, while the wheel-tracking rut depth decreased by 13.3%. These findings demonstrate that 8.5 wt.% ZnO + TiO₂ simultaneously enhances heat conduction, healing efficiency, and resistance to permanent deformation, offering a promising solution for pavements subjected to high temperatures and heavy traffic. Full article

Utilizing waste tire crumb rubber (CR) in asphalt modification is a promising method to enhance pavement performance while addressing the issue of waste tire disposal. Elevating CR content without compromising the pavement performance of asphalt is crucial for its practical and sustainable applications. However, conventional crumb-rubber-modified asphalt (CRMA) exhibits weakened physical and pavement properties when the CR content exceeds 25 wt%. Here, we propose a hybridization strategy combining CR and devulcanized CR (DCR) to produce high-performance modified asphalt with a total rubber content of up to 43 wt%. Modified asphalt containing 30 wt% CR and 13 wt% DCR (30CR-13DCRMA) demonstrates remarkable physical properties, with a softening point of 78.4 °C and a ductility of 15.33 cm. Rheology tests further reveal its superior rutting resistance (G*/sin δ), fatigue tolerance (G*·sin δ), and overall pavement performance compared to neat CR- or DCR-modified asphalt. Through rheological analysis, sol fraction measurement, gel permeation chromatography (GPC), and atomic force microscope (AFM) tests, it is revealed that the synergistic effect of CR and DCR can enhance the absorption capabilities of rubber particles, promoting their full swelling and resulting in a biphasic hard/soft microstructure within the asphalt matrix. This structural reorganization contributes to the outstanding comprehensive properties of this modified asphalt. This work establishes a hybrid-rubber asphalt system with high CR incorporation and well-balanced performance, offering a viable pathway toward sustainable pavement engineering. Full article

Fiber reinforcement is a promising solution to several problems, however, the impact of fiber characteristics on the mechanical behavior and reinforcement mechanisms of asphalt mixtures remains unclear. Therefore, two distinct forms of basalt fiber—chopped basalt fiber (CBF) and flocculent basalt fiber (FBF)—were employed. A comprehensive experimental program was conducted, encompassing macroscopic and microscopic analyses through semi-circular bending tests integrated with digital image correlation, four-point bending fatigue tests, and dynamic modulus tests. Results indicate that both fiber types significantly improve crack resistance, with FBF demonstrating superior performance. Compared with the ordinary mixture, the flexibility index and fracture energy of the FBF-reinforced asphalt mixture increased by 59.7% and 30.6%, respectively. Fibers exert a crack-bridging effect, delaying the transition of the crack propagation stage by 1.25–2.21 s and reducing the crack propagation rate by 39.6–55.4%. Although fatigue life decreased with increasing strain levels, basalt fibers substantially enhanced fatigue resistance, with FBF-reinforced asphalt mixture achieving 20–40% higher N_f,50 values than CBF. Dynamic modulus tests revealed that fibers reduce modulus at low temperatures while increasing it at high temperatures, with more pronounced reinforcement effects observed in high-frequency regions. These findings underscore the importance of fiber morphology in optimizing asphalt mixture design and provide a theoretical basis for optimizing fiber-reinforced pavement materials to achieve long-term durability under complex environmental and traffic load conditions. Full article

The current global economic challenges and resource scarcity necessitate the development of cost-effective and sustainable pavement solutions. This study investigates the performance of asphalt mixtures modified with Low-Density Polyethylene (LDPE) and Styrene–Butadiene–Styrene (SBS) as binder modifiers, and Hydrated Lime (Ca(OH)₂) and Reclaimed Asphalt Pavement (RAP) as aggregate replacements. The research aims to optimize the combination of these materials for enhancing the durability, sustainability, and mechanical properties of asphalt mixtures under various climatic and traffic conditions. Asphalt mixtures were modified with 5% LDPE and 2–6% SBS (by bitumen weight), with 2% Hydrated Lime and 15% RAP added to the mix. The performance of these mixtures was evaluated using the Simple Performance Tester (SPT), focusing on rutting, cracking, and fatigue resistance at varying temperatures and loading frequencies. The NCHRP 09-29 Master Solver was employed to generate master curves for input into the AASHTOWare Mechanistic-Empirical Pavement Design Guide (MEPDG), allowing for an in-depth analysis of the modified mixes under different traffic and climatic conditions. Results indicated that the mix containing 5% LDPE, 2% SBS, 2% Hydrated Lime, and 15% RAP achieved the best performance, reducing rutting, fatigue cracking, and the International Roughness Index (IRI), and improving overall pavement durability. The combination of these modifiers showed enhanced moisture resistance, high-temperature rutting resistance, and improved dynamic modulus. Notably, the study revealed that in warm climates, thicker pavements with this optimal mix exhibited reduced permanent deformation and better fatigue resistance, while in cold climates, the inclusion of 2% SBS further improved the mix’s low-temperature performance. The findings suggest that the incorporation of LDPE, SBS, Hydrated Lime, and RAP offers a sustainable and cost-effective solution for improving the mechanical properties and lifespan of asphalt pavements. Full article

The widespread adoption of one-time use masks (OUM) has resulted in a substantial new stream of polymer waste, posing a formidable challenge to circular economy and waste management initiatives. Concurrently, the pavement industry continuously seeks innovative modifiers to enhance the durability and service life of asphalt binders. This study presents a novel approach to waste valorization by systematically investigating the potential of shredded OUM as a polymer modifier for asphalt. The research evaluates the impact of various OUM concentrations (up to 10% by weight) on the binder’s chemical, rheological, and performance characteristics. Fourier-transform infrared spectroscopy (FTIR) indicated that the modification is a physical blending process, with the OUM fibers forming a stable reinforcing network within the asphalt matrix, a finding supported by excellent high-temperature storage stability. Rheological assessments revealed a remarkable enhancement in high-temperature performance, with the Zero-Shear Viscosity (ZSV) increasing by nearly 700% (from approximately 450 Pa·s to about 3500 Pa·s) at 10% OUM content, signifying superior rutting resistance. Furthermore, fatigue life, evaluated via the Linear Amplitude Sweep (LAS) test, improved by up to 168% at a 2.5% strain level. However, these benefits were accompanied by a detrimental effect on low-temperature properties, where creep stiffness at −12 °C increased by over 50% and the m-value dropped below the critical 0.30 threshold, indicating a heightened risk of thermal cracking. The study concludes that OUM is a highly effective modifier for improving high-temperature and fatigue performance, with up to 10% content being viable. This research establishes a promising circular economy pathway, transforming a problematic waste stream into a valuable resource for constructing more resilient and sustainable pavement infrastructure. Full article

Achieving sustainable pavement construction through high-content Reclaimed Asphalt Pavement (RAP) is a critical industry goal, but its implementation is frequently challenged by the reduced mechanical performance and durability inherent in such mixtures. This study evaluates the performance of semi-rigid pavements with RAP from 0% to 100%, a chemical rejuvenator, and four novel cementitious grout formulations (G1–G4). A comprehensive experimental program examined compressive strength, flexural strength, rutting resistance, fatigue life, and moisture sensitivity. Statistical analysis revealed that increasing RAP content significantly reduced all performance metrics. However, the primary innovation of this work lies in identifying strong interaction effects between key variables. The chemical rejuvenator effectively mitigated performance losses, with its benefits most pronounced at higher RAP contents (p ≤ 0.003). Among the Gi types, G3, containing a proprietary high-reactivity mineral additive, consistently achieved superior results; for instance, the R100-J-G3 regained over 70% strength of the virgin control mix (R0-NJ-G3). Notably, the interaction between RAP content and grout type (p ≤ 0.015) revealed that G3’s performance increased with RAP content, demonstrating its pivotal role in enabling technically viable 100% RAP mixtures. These findings underscore that the successful use of high-content RAP depends not just on individual components but on the optimized synergy between rejuvenator and grout selection, offering a validated pathway for technically viable pavements containing 100% RAP, reducing reliance on virgin materials and lowering environmental impact. Full article

Asphalt mixtures designed with an elevated air void content are intended to lower traffic noise as well as to improve traffic safety and quality by improving rainwater evacuation through the layer of the surface mixture, not just on top of it. While undoubtedly mixtures with high air voids have significant advantages, the durability of such mixes could be an issue. In the research presented in this paper, a performance evaluation case study of asphalt mixes with medium and high air void content was investigated, in both the laboratory and the trial section. The study assessed asphalt mixtures intended for so-called quiet pavements in terms of selected properties (such as water and frost resistance, low temperature cracking, fatigue life, and water permeability) that significantly impact the durability of the pavement surface course under traffic loads and climatic conditions. Five different mixtures were designed, which differed in the proportion of individual components, grain size, asphalt content, and void content. The conducted research indicates that mixtures with increased void content may exhibit lower durability parameters. In addition, the surface drainage performance can be effectively managed by selecting the appropriate mixture type, maximum aggregate size, and target air void content, depending on the functional requirements for macrotexture and pavement type. This should be considered both in the mix design process, by using the best possible materials and conducting additional testing, and also when selecting the mixture type to find an optimum between durability and acoustic parameters of the pavement layer. Full article