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Search Results (371)

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Keywords = fatigue of asphalt pavements

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37 pages, 1664 KiB  
Review
Mining Waste in Asphalt Pavements: A Critical Review of Waste Rock and Tailings Applications
by Adeel Iqbal, Nuha S. Mashaan and Themelina Paraskeva
J. Compos. Sci. 2025, 9(8), 402; https://doi.org/10.3390/jcs9080402 - 1 Aug 2025
Viewed by 200
Abstract
This paper presents a critical and comprehensive review of the application of mining waste, specifically waste rock and tailings, in asphalt pavements, with the aim of synthesizing performance outcomes and identifying key research gaps. A systematic literature search yielded a final dataset of [...] Read more.
This paper presents a critical and comprehensive review of the application of mining waste, specifically waste rock and tailings, in asphalt pavements, with the aim of synthesizing performance outcomes and identifying key research gaps. A systematic literature search yielded a final dataset of 41 peer-reviewed articles for detailed analysis. Bibliometric analysis indicates a notable upward trend in annual publications, reflecting growing academic and practical interest in this field. Performance-based evaluations demonstrate that mining wastes, particularly iron and copper tailings, have the potential to enhance the high-temperature performance (i.e., rutting resistance) of asphalt binders and mixtures when utilized as fillers or aggregates. However, their effects on fatigue life, low-temperature cracking, and moisture susceptibility are inconsistent, largely influenced by the physicochemical properties and dosage of the specific waste material. Despite promising results, critical knowledge gaps remain, particularly in relation to long-term durability, comprehensive environmental and economic Life-Cycle Assessments (LCA), and the inherent variability of waste materials. This review underscores the substantial potential of mining wastes as sustainable alternatives to conventional pavement materials, while emphasizing the need for further multidisciplinary research to support their broader implementation. Full article
(This article belongs to the Special Issue Advanced Asphalt Composite Materials)
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24 pages, 4287 KiB  
Article
Integrated Design of Materials and Structures for Flexible Base Asphalt Pavement
by Bin Huang, Qinxue Pan, Xiaolong Chen, Jia Hu and Songtao Lv
Materials 2025, 18(15), 3602; https://doi.org/10.3390/ma18153602 - 31 Jul 2025
Viewed by 226
Abstract
Current asphalt pavement structural design methods often lack a strong quantitative link to materials’ mixtures and mechanical properties and typically ignore the significant tensile–compressive disparities of materials, resulting in notable analysis errors. This study employed the dual-modulus theory to numerically analyze flexible base [...] Read more.
Current asphalt pavement structural design methods often lack a strong quantitative link to materials’ mixtures and mechanical properties and typically ignore the significant tensile–compressive disparities of materials, resulting in notable analysis errors. This study employed the dual-modulus theory to numerically analyze flexible base asphalt pavements under varied configurations, revealing how critical structural responses and fatigue life evolve. This examination also determined optimal layer mixes through mechanical parameter modeling for integrated material–structure design. The results showed that fundamental responses and fatigue life vary nonlinearly with thickness and modulus. The effect of modulus outweighed that of thickness, with the effects of the tensile modulus being more pronounced than compressive ones, and surface transverse strain being most sensitive to both. The recommended compressive–tensile modulus ratios were about 1.5, 2.0, and 1.2 for upper, lower, and base layers, respectively. By using this integrated design method, the optimized pavement structures achieved superior stress distribution, significantly extending the base service life. As a result, more realistic design lifetimes were obtained. Full article
(This article belongs to the Section Construction and Building Materials)
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16 pages, 2050 KiB  
Article
Effects of Activated Cold Regenerant on Pavement Properties of Emulsified Asphalt Cold Recycled Mixture
by Fuda Chen, Jiangmiao Yu, Yuan Zhang, Zengyao Lin and Anxiong Liu
Materials 2025, 18(15), 3529; https://doi.org/10.3390/ma18153529 - 28 Jul 2025
Viewed by 274
Abstract
Limited recovery of the viscoelastic properties of aged asphalt on RAP surfaces at ambient temperature reduces interface fusion and bonding with new emulsified asphalt, degrading pavement performance and limiting large-scale promotion and high-value applications of the emulsified asphalt cold recycled mixture (EACRM). Therefore, [...] Read more.
Limited recovery of the viscoelastic properties of aged asphalt on RAP surfaces at ambient temperature reduces interface fusion and bonding with new emulsified asphalt, degrading pavement performance and limiting large-scale promotion and high-value applications of the emulsified asphalt cold recycled mixture (EACRM). Therefore, a cold regenerant was independently prepared to rapidly penetrate, soften, and activate aged asphalt at ambient temperature in this paper, and its effects on the volumetric composition, mechanical strength, and pavement performance of EACRM were systematically investigated. The results showed that as the cold regenerant content increased, the air voids, indirect tensile strength (ITS), and high-temperature deformation resistance of EACRM decreased, while the dry–wet ITS ratio, cracking resistance, and fatigue resistance increased. Considering the comprehensive pavement performance requirements of cold recycled pavements, the optimal content of the activated cold regenerant for EACRM was determined to be approximately 0.6%. Full article
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14 pages, 2594 KiB  
Article
Low-Temperature Performance and Thermal Control of Asphalt Modified with Microencapsulated Phase-Change Materials
by Liming Zhang, Junmao Wang, Jinhua Wu, Ran Zhang, Yinchuan Guo, Hongbo Shen, Xinghua Liu and Kuncan Li
Coatings 2025, 15(8), 879; https://doi.org/10.3390/coatings15080879 - 26 Jul 2025
Viewed by 372
Abstract
Conventional asphalt is prone to cracking in cold climates due to its poor flexibility and limited ability to regulate temperature. This study investigates the use of low-temperature microencapsulated phase-change materials (MPCMs) to improve both the thermal storage and low-temperature performance of asphalt. MPCMs [...] Read more.
Conventional asphalt is prone to cracking in cold climates due to its poor flexibility and limited ability to regulate temperature. This study investigates the use of low-temperature microencapsulated phase-change materials (MPCMs) to improve both the thermal storage and low-temperature performance of asphalt. MPCMs were incorporated into asphalt through physical blending at various concentrations. The physical, thermal, and rheological properties of the asphalt were then systematically evaluated. Tests included penetration, softening point, ductility, thermogravimetric analysis (TGA), and dynamic shear rheometer (DSR). The addition of MPCMs increased penetration and ductility. It slightly reduced the softening point and viscosity. These changes suggest improved flexibility and workability at low temperatures. Rheological tests showed reductions in rutting and fatigue factors. This indicates better resistance to thermal and mechanical stresses. Bending Beam Rheometer (BBR) results further confirmed that MPCMs lowered creep stiffness and increased the m-value. These findings demonstrate improved crack resistance under cold conditions. Thermal cycling tests also showed that MPCMs delayed the cooling process and reduced temperature fluctuations. This highlights their potential to enhance both energy efficiency and the durability of asphalt pavements in cold regions. Full article
(This article belongs to the Special Issue Synthesis and Application of Functional Polymer Coatings)
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21 pages, 3663 KiB  
Article
A Study on the Road Performance of the Self-Healing Microcapsule for Asphalt Pavement
by Pei Li, Rongyi Ji, Chenlong Zhang, Jinghan Xu, Mulian Zheng and Xinghan Song
Materials 2025, 18(15), 3483; https://doi.org/10.3390/ma18153483 - 25 Jul 2025
Viewed by 332
Abstract
Asphalt pavement cracking is an important factor affecting its service life. Under certain conditions, the self-healing behavior of asphalt itself can repair pavement cracks. However, the self-healing ability of asphalt itself is limited. In order to strengthen the self-healing ability of asphalt, the [...] Read more.
Asphalt pavement cracking is an important factor affecting its service life. Under certain conditions, the self-healing behavior of asphalt itself can repair pavement cracks. However, the self-healing ability of asphalt itself is limited. In order to strengthen the self-healing ability of asphalt, the microcapsule wrapped with a repair agent is pre-mixed into the asphalt mixture. When the crack occurs and spreads to the surface of the microcapsule, the microcapsule ruptures and the healing agent flows out to realize the self-healing of the crack. Current microcapsules are mostly prepared with healing agents and bio-oil as core materials, and their high-temperature resistance to rutting is poor. While the epoxy resin contains a three-membered cyclic ether, it can undergo ring-opening polymerization to bond and repair the asphalt matrix. In addition, research on microcapsules mainly focuses on the self-healing properties of microcapsule-modified asphalt. In fact, before adding microcapsules to asphalt to improve its self-healing performance, it is necessary to ensure that the asphalt has a good road performance. On this basis, the self-healing performance of asphalt is improved, thereby extending the service life of asphalt pavement. Therefore, two-component epoxy self-healing microcapsules (E-mic and G-mic) were first prepared in this paper. Then, a temperature scanning test, rheological test of bending beams, and linear amplitude scanning test were, respectively, conducted for the microcapsule/asphalt to evaluate its road performance, including the high-temperature performance, low-temperature crack resistance, and fatigue performance. Finally, the self-healing performance of microcapsules/asphalt was tested. The results showed that the self-developed epoxy self-healing microcapsules were well encapsulated and presented as spherical micron-sized particles. The average particle size of the E-mic was approximately 23.582 μm, while the average particle size of the G-mic was approximately 22.440 μm, exhibiting a good normal distribution. In addition, they can remain intact and unbroken under high-temperature conditions. The results of road performance tests indicated that the microcapsule/asphalt mixture exhibits an excellent high-temperature resistance to permanent deformation, low-temperature crack resistance, and fatigue resistance. The self-healing test demonstrated that the microcapsule/asphalt exhibited an excellent self-healing performance. When the microcapsule content was 4%, the self-healing rate reached its optimal level of 67.8%, which was 149.2% higher than that of the base asphalt. Full article
(This article belongs to the Special Issue Innovative Approaches in Asphalt Binder Modification and Performance)
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21 pages, 5433 KiB  
Review
Research Progress on Adhesion Mechanism and Testing Methods of Emulsified Asphalt–Aggregate Interface
by Hao-Yue Huang, Xiao Han, Sen Han, Xiao Ma, Jia Guo and Yao Huang
Buildings 2025, 15(15), 2611; https://doi.org/10.3390/buildings15152611 - 23 Jul 2025
Viewed by 370
Abstract
With the deepening of the green and low-carbon concept in the field of road engineering, the cold construction asphalt pavement technology has developed rapidly due to its advantages such as low energy consumption, low pollution, and convenient construction. The adhesion between emulsified asphalt [...] Read more.
With the deepening of the green and low-carbon concept in the field of road engineering, the cold construction asphalt pavement technology has developed rapidly due to its advantages such as low energy consumption, low pollution, and convenient construction. The adhesion between emulsified asphalt and aggregates, as a core factor affecting the performance of cold-mixed mixtures and the lifespan of the pavement, has attracted much attention in terms of its mechanism of action and evaluation methods. However, at present, there are still many issues that need to be addressed in terms of the stability control of adhesion between emulsified asphalt and aggregates, the explanation of the microscopic mechanism, and the standardization of testing methods in complex environments. These problems restrict the further promotion and application of the cold construction technology. Based on this, this paper systematically analyzes the current development status, application scenarios, and future trends of the theory and testing methods of the adhesion between emulsified asphalt and aggregates by reviewing a large number of relevant studies. The research aims to provide theoretical support and practical references for the improvement of adhesion in the cold construction asphalt pavement technology. Research shows that in terms of the adhesion mechanism, the existing results have deeply analyzed the infiltration and demulsification adhesion process of emulsified asphalt on the surface of aggregates and clarified the key links of physical and chemical interactions, but the understanding of the microscopic interface behavior and molecular-scale mechanism is still insufficient. In terms of testing methods, although objective and subjective evaluation methods such as mechanical tensile tests, surface energy evaluation, and adhesion fatigue tests have been developed, the standardization of testing, data comparability, and practical engineering applicability still need to be optimized. Comprehensive analysis shows that the research on the adhesion between emulsified asphalt and aggregates is showing a trend from macroscopic to microscopic, from static to dynamic. There are challenges in predicting and controlling the adhesion performance under complex environments, as well as important opportunities for developing advanced characterization techniques and multiscale simulation methods. Full article
(This article belongs to the Special Issue Advances in Performance-Based Asphalt and Asphalt Mixtures)
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24 pages, 3928 KiB  
Article
Performance Degradation and Fatigue Life Prediction of Hot Recycled Asphalt Mixture Under the Coupling Effect of Ultraviolet Radiation and Freeze–Thaw Cycle
by Tangxin Xie, Zhongming He, Yuetan Ma, Huanan Yu, Zhichen Wang, Chao Huang, Feiyu Yang and Pengxu Wang
Coatings 2025, 15(7), 849; https://doi.org/10.3390/coatings15070849 - 19 Jul 2025
Viewed by 500
Abstract
In actual service, asphalt pavement is subjected to freeze–thaw cycles and ultraviolet radiation (UV) over the long term, which can easily lead to mixture aging, enhanced brittleness, and structural damage, thereby reducing pavement durability. This study focuses on the influence of freeze–thaw cycles [...] Read more.
In actual service, asphalt pavement is subjected to freeze–thaw cycles and ultraviolet radiation (UV) over the long term, which can easily lead to mixture aging, enhanced brittleness, and structural damage, thereby reducing pavement durability. This study focuses on the influence of freeze–thaw cycles and ultraviolet aging on the performance of recycled asphalt mixtures. Systematic indoor road performance tests were carried out, and a fatigue prediction model was established to explore the comprehensive effects of recycled asphalt pavement (RAP) content, environmental action (ultraviolet radiation + freeze–thaw cycle), and other factors on the performance of recycled asphalt mixtures. The results show that the high-temperature stability of recycled asphalt mixtures decreases with the increase in environmental action days, while higher RAP content contributes to better high-temperature stability. The higher the proportion of old materials, the more significant the environmental impact on the mixture; both the flexural tensile strain and flexural tensile strength decrease with the increase in environmental action time. When the RAP content increased from 30% to 50%, the bending strain continued to decline. With the extension of environmental action days, the decrease in the immersion Marshall residual stability and the freeze–thaw splitting strength became more pronounced. Although the increase in RAP content can improve the forming stability, the residual stability decreases, and the freeze–thaw splitting strength is lower than that before the freeze–thaw. Based on the fatigue test results, a fatigue life prediction model with RAP content and freeze–thaw cycles as independent variables was constructed using the multiple nonlinear regression method. Verification shows that the established prediction model is basically consistent with the change trend of the test data. The research results provide a theoretical basis and optimization strategy for the performance improvement and engineering application of recycled asphalt materials. Full article
(This article belongs to the Special Issue Novel Cleaner Materials for Pavements)
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15 pages, 2854 KiB  
Review
A Review on the Applications of Basalt Fibers and Their Composites in Infrastructures
by Wenlong Yan, Jianzhe Shi, Xuyang Cao, Meng Zhang, Lei Li and Jingyi Jiang
Buildings 2025, 15(14), 2525; https://doi.org/10.3390/buildings15142525 - 18 Jul 2025
Viewed by 351
Abstract
This article presents a review on the applications of basalt fibers and their composites in infrastructures. The characteristics and advantages of high-performance basalt fibers and their composites are firstly introduced. Then, the article discusses strengthening using basalt fiber sheets and BFRP bars or [...] Read more.
This article presents a review on the applications of basalt fibers and their composites in infrastructures. The characteristics and advantages of high-performance basalt fibers and their composites are firstly introduced. Then, the article discusses strengthening using basalt fiber sheets and BFRP bars or grids, followed by concrete structures reinforced with BFRP bars, asphalt pavements, and cementitious composites reinforced with chopped basalt fibers in terms of mechanical behaviors and application examples. The load-bearing capacity of the strengthened structures can be increased by up to 60%, compared with those without strengthening. The lifespan of the concrete structures reinforced with BFRP can be extended by up to 50 years at least in harsh environments, which is much longer than that of ordinary reinforced concrete structures. In addition, the fatigue cracking resistance of asphalt can be increased by up to 600% with basalt fiber. The newly developed technologies including anchor bolts using BFRPs, self-sensing BFRPs, and BFRP–concrete composite structures are introduced in detail. Furthermore, suggestions are proposed for the forward-looking technologies, such as long-span bridges with BFRP cables, BFRP truss structures, BFRP with thermoplastic resin matrix, and BFRP composite piles. Full article
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21 pages, 5154 KiB  
Article
Mechanical Response Analysis of Ultra-Thin Asphalt Wearing Course Pavement Under Non-Uniform Loading Pressure
by Wei Zhou, Yingying Dou, Chupeng Chen, Yi Yang, Xinquan Xu, Lintao Li, Jiangyin Xiao and Feng Chen
Materials 2025, 18(14), 3335; https://doi.org/10.3390/ma18143335 - 16 Jul 2025
Viewed by 298
Abstract
Traditional ultra-thin asphalt wearing course designs often oversimplify wheel loads as uniform pressures, neglecting critical non-uniform effects. This study establishes a 3D finite element model incorporating realistic non-uniform tire loading to reveal its mechanistic influence on pavement responses. Results demonstrate that non-uniform loading [...] Read more.
Traditional ultra-thin asphalt wearing course designs often oversimplify wheel loads as uniform pressures, neglecting critical non-uniform effects. This study establishes a 3D finite element model incorporating realistic non-uniform tire loading to reveal its mechanistic influence on pavement responses. Results demonstrate that non-uniform loading significantly alters stress states in ultra-thin layers, substantially elevating critical stresses compared to uniform assumptions. A novel Non-uniform Load Influence Factor (NLIF) accounting for thickness effects is developed to quantify these deviations. The analysis provides a foundation for revising material strength specifications and fatigue design criteria, contributing to improved performance and durability of ultra-thin pavement systems. Full article
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18 pages, 2365 KiB  
Article
The Improvement of Road Performance of Foam Asphalt Cold Recycled Mixture Based on Interface Modification
by Han Zhao, Yuheng Chen, Wenyi Zhou, Yichao Ma, Zhuo Chen and Junyan Yi
Polymers 2025, 17(14), 1927; https://doi.org/10.3390/polym17141927 - 13 Jul 2025
Viewed by 399
Abstract
With the increasing demand for highway maintenance, enhancing the resource utilization of reclaimed asphalt pavement (RAP) has become an urgent and widely studied issue. Although foam asphalt cold recycling technology offers significant benefits in terms of resource utilization and energy saving, it still [...] Read more.
With the increasing demand for highway maintenance, enhancing the resource utilization of reclaimed asphalt pavement (RAP) has become an urgent and widely studied issue. Although foam asphalt cold recycling technology offers significant benefits in terms of resource utilization and energy saving, it still faces challenges, particularly the poor stability of foam asphalt mixtures. This study focuses on optimizing the performance of foam asphalt recycled mixtures through interface modification, aiming to promote the widespread application of foam asphalt cold recycling technology. Specifically, the research follows these steps: First, the optimal mix ratio of the recycled mixtures was determined based on the fundamental properties of foam asphalt and RAP. Then, zinc oxide, silane coupling agents, and amine anti-stripping agents were introduced to modify the recycled mixtures. At last, a series of tests were conducted to comprehensively evaluate improvements in road performance. The results indicate that the silane coupling agent enhances the low-temperature performance and fatigue. The fracture energy reached 526.71 J/m2. Zinc oxide improves the low-temperature cracking resistance and dry shrinkage performance. Amine anti-stripping agents have minimal impact on the low-temperature performance. The linear shrinkage was reduced by 2.6%. The results of TOPSIS indicated that silane coupling agent modification exhibits superior fatigue resistance and low-temperature performance, achieving the highest comprehensive score of 0.666. Although amine-based anti-stripping agents improve fatigue life, they are not suitable for modifying foamed asphalt mixtures due to their detrimental effects on low-temperature performance and moisture resistance. Full article
(This article belongs to the Special Issue Polymer Materials for Pavement Applications)
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49 pages, 11671 KiB  
Review
Fatigue Failure Criteria of Asphalt Binders and Asphalt Mixtures: A Comprehensive Review
by Shizhan Xu, Zhigang Zhao, Honglei Wang, Chenguang Wan, Xiaofeng Wang, Zhenjun Wang and Xuanrui Zhang
Materials 2025, 18(14), 3267; https://doi.org/10.3390/ma18143267 - 10 Jul 2025
Viewed by 352
Abstract
This study presents a systematic review of fatigue analysis methodologies and failure criteria for asphalt binders and mixtures employed in various cyclic fatigue testing configurations. The investigation focuses on two principal predictive approaches: phenomenological models and mechanistic frameworks, which are commonly utilized to [...] Read more.
This study presents a systematic review of fatigue analysis methodologies and failure criteria for asphalt binders and mixtures employed in various cyclic fatigue testing configurations. The investigation focuses on two principal predictive approaches: phenomenological models and mechanistic frameworks, which are commonly utilized to forecast asphalt pavement fatigue life based on experimental data from different fatigue tests. A critical evaluation is conducted on the diverse failure criteria integrated within these analytical approaches, with particular emphasis on their respective merits and limitations. The current research findings reveal a notable absence of consensus regarding the precise definition of the fatigue failure criteria for asphalt materials. Furthermore, critical parameters including accuracy assessment, reliability verification, and sensitivity analysis of these failure criteria are identified as requiring enhanced research attention. This review recommends specific fatigue failure criteria classified according to fatigue testing methods and material types. This comprehensive analysis of fatigue failure mechanisms in asphalt composites aims to inform strategic refinements for future research trajectories and enhance durability-oriented pavement design practices. Full article
(This article belongs to the Section Construction and Building Materials)
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19 pages, 4066 KiB  
Article
Mechanical Response and Fatigue Life Analysis of Asphalt Pavements Under Temperature-Load Coupling Conditions
by Zhenzheng Liu, Le Zhang, Yuan Gao, Yanying Dong, Yuhang Liu and Bo Li
Appl. Sci. 2025, 15(13), 7441; https://doi.org/10.3390/app15137441 - 2 Jul 2025
Viewed by 212
Abstract
The effects of heavy traffic and complex natural environmental conditions have made the problem of the inadequate life expectancy of asphalt pavements increasingly pronounced. In this study, finite-element software was used to establish the three-dimensional analytical model of temperature-load coupling under different axial [...] Read more.
The effects of heavy traffic and complex natural environmental conditions have made the problem of the inadequate life expectancy of asphalt pavements increasingly pronounced. In this study, finite-element software was used to establish the three-dimensional analytical model of temperature-load coupling under different axial loads and calculate the distribution law of temperature-load coupling stress under the most unfavorable loading conditions. By comparing temperature and coupled stresses at different depths, the extent to which combined stress changes due to environmental factors affect different depths was determined. Finally, the fatigue life patterns of asphalt pavements under different seasons and axle loads were analyzed. The results showed that the temperature-load coupling stress varied periodically under different axial loads. Among them, the temperature stress had less influence on the coupling stress in spring and fall and more influence in winter. As the depth increases, the coupling stresses and their range of influence gradually decrease. Also, the farther away from the wheel load position, the smaller the traveling load disturbance and the closer the coupling stresses were to the temperature stresses. Under the most unfavorable loading conditions, the change rule of the degree of influence of environmental effects along the depth direction showed that the winter gradually decreased, the spring and fall seasons for the first time decreased and then increased, and the minimum influence on the road surface was at 9 cm. Overall, the degree of influence of environmental action at different axial loads was 70.53%, 41.90%, 27.13%, and 23.77% along the depth direction. Full article
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31 pages, 8652 KiB  
Article
Study on Road Performance and Ice-Breaking Effect of Rubber Polyurethane Gel Mixture
by Yuanzhao Chen, Zhenxia Li, Tengteng Guo, Chenze Fang, Jingyu Yang, Peng Guo, Chaohui Wang, Bing Bai, Weiguang Zhang, Deqing Tang and Jiajie Feng
Gels 2025, 11(7), 505; https://doi.org/10.3390/gels11070505 - 29 Jun 2025
Viewed by 371
Abstract
Aiming at the problems of serious pavement temperature diseases, low efficiency and high loss of ice-breaking methods, high occupancy rate of waste tires and the low utilization rate and insufficient durability of rubber particles, this paper aims to improve the service level of [...] Read more.
Aiming at the problems of serious pavement temperature diseases, low efficiency and high loss of ice-breaking methods, high occupancy rate of waste tires and the low utilization rate and insufficient durability of rubber particles, this paper aims to improve the service level of roads and ensure the safety of winter pavements. A pavement material with high efficiency, low carbon and environmental friendliness for active snow melting and ice breaking is developed. Firstly, NaOH, NaClO and KH550 were used to optimize the treatment of rubber particles. The hydrophilic properties, surface morphology and phase composition of rubber particles before and after optimization were studied, and the optimal treatment method of rubber particles was determined. Then, the optimized rubber particles were used to replace the natural aggregate in the polyurethane gel mixture by the volume substitution method, and the optimum polyurethane gel dosages and molding and curing processes were determined. Finally, the influence law of the road performance of RPGM was compared and analyzed by means of an indoor test, and the ice-breaking effect of RPGM was explored. The results showed that the contact angles of rubber particles treated with three solutions were reduced by 22.5%, 30.2% and 36.7%, respectively. The surface energy was improved, the element types on the surface of rubber particles were reduced and the surface impurities were effectively removed. Among them, the improvement effect of the KH550 solution was the most significant. With the increase in rubber particle content from 0% to 15%, the dynamic stability of the mixture gradually increases, with a maximum increase of 23.5%. The maximum bending strain increases with the increase in its content. The residual stability increases first and then decreases with the increase in rubber particle content, and the increase ranges are 1.4%, 3.3% and 0.5%, respectively. The anti-scattering performance increases with the increase in rubber content, and an excessive amount will lead to an increase in the scattering loss rate, but it can still be maintained below 5%. The fatigue life of polyurethane gel mixtures with 0%, 5%, 10% and 15% rubber particles is 2.9 times, 3.8 times, 4.3 times and 4.0 times higher than that of the AC-13 asphalt mixture, respectively, showing excellent anti-fatigue performance. The friction coefficient of the mixture increases with an increase in the rubber particle content, which can be increased by 22.3% compared with the ordinary asphalt mixture. RPGM shows better de-icing performance than traditional asphalt mixtures, and with an increase in rubber particle content, the ice-breaking ability is effectively improved. When the thickness of the ice layer exceeds 9 mm, the ice-breaking ability of the mixture is significantly weakened. Mainly through the synergistic effect of stress coupling, thermal effect and interface failure, the bonding performance of the ice–pavement interface is weakened under the action of driving load cycle, and the ice layer is loosened, broken and peeled off, achieving efficient de-icing. Full article
(This article belongs to the Special Issue Synthesis, Properties, and Applications of Novel Polymer-Based Gels)
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16 pages, 1992 KiB  
Article
Fuzzy-Modulus-Based Layered Elastic Analysis of Asphalt Pavements for Enhanced Fatigue Life Prediction
by Artur Zbiciak, Denys Volchok, Zofia Kozyra, Rafał Michalczyk and Nassir Al Garssi
Materials 2025, 18(13), 3034; https://doi.org/10.3390/ma18133034 - 26 Jun 2025
Viewed by 344
Abstract
The paper presents a novel approach to evaluating the fatigue performance of asphalt pavements using fuzzy set theory to model the uncertainty in the elastic moduli of asphalt layers. The method integrates fuzzy numbers with an analytical multilayer elastic pavement model. By applying [...] Read more.
The paper presents a novel approach to evaluating the fatigue performance of asphalt pavements using fuzzy set theory to model the uncertainty in the elastic moduli of asphalt layers. The method integrates fuzzy numbers with an analytical multilayer elastic pavement model. By applying α-cut representation and defuzzification techniques, the model delivers fuzzy estimations of critical strain responses and associated fatigue lives under traffic loading. The proposed methodology captures uncertainty in material properties more realistically than conventional deterministic approaches. The effectiveness of this technique is demonstrated through the Asphalt Institute’s fatigue models for tensile and compressive strains. The results provide fuzzy bounds for fatigue life parameters and enable robust pavement design under material uncertainty. By incorporating fuzzy-modulus-based parameters into layered elastic half-space models, the proposed method significantly improves the predictive reliability of pavement performance. Full article
(This article belongs to the Special Issue Materials Informatics and Machine Learning in Pavement Engineering)
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22 pages, 2102 KiB  
Article
Crumb Rubber (CR) and Low-Density Polyethylene (LDPE)-Modified Asphalt Pavement Assessment: A Mechanical, Environmental, and Life Cycle Cost Analysis Study
by Maram Saudy, Minas Guirguis, Ayman Saeed, Abdallah Elshenawy, Farida Elkaramany, Nadeen Dawoud, Mohamed Darwish and Mohamed AbouZeid
Sustainability 2025, 17(13), 5785; https://doi.org/10.3390/su17135785 - 24 Jun 2025
Viewed by 529
Abstract
Due to the growing consumption of plastic and rubber products, effective waste management solutions are crucial. This study evaluates the use of crumb rubber (CR), low-density polyethylene (LDPE), and their combination (CR+LDPE), as asphalt binder modifiers for improving pavement performance and sustainability. The [...] Read more.
Due to the growing consumption of plastic and rubber products, effective waste management solutions are crucial. This study evaluates the use of crumb rubber (CR), low-density polyethylene (LDPE), and their combination (CR+LDPE), as asphalt binder modifiers for improving pavement performance and sustainability. The analyses covered two critical pavement layers: the wearing surface (WS) and the treated base (TB). The methodology included (1) Binder Development and Testing; (2) Superpave Mix Design; (3) mechanical testing, including Indirect Tensile Strength Testing and Semi-Circular Bending Testing; (4) life cycle cost analysis; and (5) carbon footprint analysis. The results revealed that CR+LDPE significantly enhanced the fatigue resistance of the TB mixes, with a fracture energy increase of 47%, and increased the flexibility index by 53% in the WS. CR increased the flexibility index by about 146% in the TB layer, while LDPE increased the fracture energy by 21% in the WS layer. The life cycle cost analysis demonstrated that using LDPE, CR, and CR+LDPE reduced the life cycle costs by about 16% in the WS layer. Meanwhile, the life cycle carbon footprint analysis showed that using LDPE and CR+LDPE reduced the carbon footprint by about 87% and 81% for the TB and WS layers, respectively. The study findings highlight the mechanical, economic, and environmental benefits of incorporating wastes into asphalt pavements. Full article
(This article belongs to the Special Issue Sustainable Development of Asphalt Materials and Pavement Engineering)
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