Characterization of Asphalt Binder Properties Modified with One-Time Use Masks: Zero Shear Viscosity, Fatigue Life, and Low-Temperature Performance

The widespread adoption of one-time use masks (OUM) has resulted in a substantial new stream of polymer waste, posing a formidable challenge to circular economy and waste management initiatives. Concurrently, the pavement industry continuously seeks innovative modifiers to enhance the durability and service life of asphalt binders. This study presents a novel approach to waste valorization by systematically investigating the potential of shredded OUM as a polymer modifier for asphalt. The research evaluates the impact of various OUM concentrations (up to 10% by weight) on the binder’s chemical, rheological, and performance characteristics. Fourier-transform infrared spectroscopy (FTIR) indicated that the modification is a physical blending process, with the OUM fibers forming a stable reinforcing network within the asphalt matrix, a finding supported by excellent high-temperature storage stability. Rheological assessments revealed a remarkable enhancement in high-temperature performance, with the Zero-Shear Viscosity (ZSV) increasing by nearly 700% (from approximately 450 Pa·s to about 3500 Pa·s) at 10% OUM content, signifying superior rutting resistance. Furthermore, fatigue life, evaluated via the Linear Amplitude Sweep (LAS) test, improved by up to 168% at a 2.5% strain level. However, these benefits were accompanied by a detrimental effect on low-temperature properties, where creep stiffness at −12 °C increased by over 50% and the m-value dropped below the critical 0.30 threshold, indicating a heightened risk of thermal cracking. The study concludes that OUM is a highly effective modifier for improving high-temperature and fatigue performance, with up to 10% content being viable. This research establishes a promising circular economy pathway, transforming a problematic waste stream into a valuable resource for constructing more resilient and sustainable pavement infrastructure.