Search Results (123)

A novel interfacial coating agent was developed by modifying silicone oil with polycyclic aromatic hydrocarbons (PAHs) to enhance the insulation performance of HVDC cable accessories. This study investigates the effects of corona and hot–cold cycle aging on the DC breakdown characteristics of the Cross-Linked Poly Ethylene and Ethylene Propylene Diene Monomer (XLPE/EPDM) interface. Interfacial breakdown tests, infrared spectroscopy, and a microstructural analysis were employed to investigate aging mechanisms. The results show that PAH-modified silicone oil significantly increases the breakdown voltage, with 2,4-dihydroxybenzophenone (C₁₃H₁₀O₃) identified as the optimal additive via quantum chemical calculations (QCCs). Even after aging, the modified interface maintains its superior performance, confirming the long-term reliability of the coating. Full article

EPDM (Ethylene Propylene Diene Monomer) rubber is a crucial engineering material, and its mechanical behavior changes with aging duration and ambient temperature. The effects of temperature on the hyperelastic behavior of unaged and aged EPDM rubber are investigated by conducting accelerated aging tests under constant compression and uniaxial compression tests at different temperatures. The experimental results show that prolonged aging induces EPDM rubber to exhibit an approximately linear hardening trend under a constant temperature. For aged EPDM rubber, its stiffness initially decreases and then increases with test temperature. The stress hardening factor was introduced to characterize the influence of the test temperature on the aging effect. The factor exhibits a decreasing trend and then an increasing trend with respect to compression test temperature. The curve of the stress hardening factor versus temperature is approximately a quadratic function. To fit the results, a Neo–Hooke model, a Mooney–Rivlin model, and an improved Mooney–Rivlin model were tested for their fit with the EPDM rubber compression data, covering different experimental conditions. The improved Mooney–Rivlin model had the most consistent results with the experimental data. Based on the experimental results, the parameters of the improved Mooney–Rivlin model were extended to model the effects of temperature and aging time. The proposed constitutive model can effectively describe the hyperelastic behavior of aged EPDM rubber tested at different temperatures. Full article

This study presents an integrated analysis of the dielectric characteristics of nitrile–butadiene rubber (NBR), ethylene–propylene–diene monomer (EPDM), and fluoroelastomer (FKM) polymers. Dispersion spectra were obtained over a wide range of frequencies and temperatures, and, via our self-developed “Dispersion Analysis” program, the obtained dielectric spectra were precisely deconvoluted. Notably, α, α’, β, and γ relaxation phenomena, including the DC conduction process, were identified in NBR, whereas three relaxation processes, namely, α, β, and the Maxwell‒Wagner‒Sillars (MWS) process, as well as DC conduction, were observed in EPDM and FKM copolymers. The activation energies (${\mathrm{E}}_a$) for secondary relaxation—namely, β, γ, and MWS—and the DC conduction process, which are observed in NBR, EPDM, and FKM, were determined via the Arrhenius temperature dependence model, and these values were compared with previously published results. Furthermore, the glass transition temperature (${\mathrm{T}}_g$), extrapolated from the relaxation rate of the α process, was estimated via the Vogel–Fulcher–Tamman–Hesse (VFTH) law. The values of ${\mathrm{T}}_g$ obtained using dielectric spectroscopy for NBR, EPDM, and FKM agreed well with the differential scanning calorimetry (DSC) measurements. This study provides foundational insights into the dielectric properties of widely used rubber polymers, offering a comprehensive reference for future research. Full article

A cable accessory is a critical component in constructing high-voltage direct current (HVDC) power grids, and it is typically composed of multiple materials. Due to the discontinuity of the insulation medium, it is prone to failure. This study focuses on a two-layered composite insulation medium simplified from HVDC cable accessories, and its surface potential decay (SPD) characteristics are related to the space charge transport characteristics. Previous studies on surface charge migration have been limited and primarily focused on single-layered insulation materials. However, the actual insulation structure is mostly composite. Therefore, it is of great practical significance to explore the surface charge migration characteristics of two-layered structures. This study presents a bipolar charge transport model after pre-depositing surface charges to investigate the surface charge migration characteristics of an ethylene–propylene–diene monomer (EPDM)/polyethylene (PE) two-layered polymer film. The effects of charge injection and trap related to nano-doping, local defects, and thermal aging on the surface potential decay (SPD) and space charge distribution in EPDM/PE were analyzed. The results show that the increase in the electron injection barrier slows surface charge dissipation and inhibits charge accumulation at the interface. An increase in the trapping coefficient leads to a higher surface potential in the stable state and a greater space charge density. During the early depolarization stage, the SPD rate is weakly dependent on the trap depth, with charge migration primarily governed by the external electric field. Full article

Three organic solvents, cyclohexane, n-hexane and n-heptane were selected to dissolve the Ethylene-Propylene-Diene Monomer (EPDM) to keep the mass fractions of EPDM solution at 5 wt% and 10 wt%, respectively. The viscosities of three EPDM solutions at different temperatures were measured by a rotary viscometer. The experimental results show that the concentration and temperature exert significant influences on the viscosities of the EPDM solutions, compared with the rotor type and rotational speed having no obvious effect on the viscosities. An EPDM solution with higher concentration shows remarkable higher viscosity. The viscosities show almost linear decline with increasing temperature within the experimental temperature range, which is also called a viscosity–temperature curve. However, the temperature dependences of viscosity are varied for the three different EPDM solutions. The compatibility between EPDM and solvents could be characterized by the energy difference (Ra) and Flory–Huggins interaction parameter (χ), which has also been attempted to be correlated with the viscosity–temperature curve and solvent molar volume. It is found that the smaller Ra value relates to better compatibility of the EPDM solution and greater slope of the viscosity–temperature curve. Furthermore, the viscosity of EPDM solution and the slope of the viscosity–temperature curve are affected more significantly by the molar volume of solvent when the Ra value is similar. A formula for predicting the viscosity of EPDM solution has been established by using a new Flory–Huggins interaction parameter (χ_HSP), which can also be used to calculate the viscosity at the extreme temperature that is difficult to be measured. Finally, for the three EPDM solutions, the different dissolution temperatures corresponding to the same viscosity can be obtained by formula calculations with the achieved prediction formulas. Full article

The effect of thermo-oxidative aging on the hyperelastic behavior of ethylene propylene diene monomer (EPDM) rubber was investigated by a combined experimental and theoretical modeling approach. Firstly, the uniaxial tensile test of aged and unaged EPDM rubber was carried out. The test results show that the unaged EPDM rubber had the nonlinear large deformation characteristic of a “S” shape. The stiffness of the EPDM rubber was found to increase with the aging time and aging temperature. Then, in order to quantitatively characterize the hyperelastic behavior of unaged EPDM rubber, the fitting performances of the Mooney–Rivlin, Arruda–Boyce, and Ogden models were compared based on a uniaxial tensile stress–strain curve. The results show that the Ogden model provided a more accurate representation of the hyperelastic behavior of unaged EPDM rubber. Subsequently, the Dakin dynamic equation was adopted to associate the parameters of the Ogden model with the aging time, and the Arrhenius relationship was utilized to introduce the aging temperature into the rate term of the Dakin dynamic equation, thereby establishing an improved Ogden constitutive model. This improved model expanded the Ogden model’s ability to explain aging time and aging temperature. Finally, the improved model prediction results and the test results were compared, and they indicate that the proposed improved Ogden constitutive model can accurately describe the hyperelastic behavior of aged and unaged EPDM rubber. Full article

This study investigates the stability behavior of blends composed of ethylene-propylene-diene monomer (EPDM) and styrene-butadiene-styrene (SBS), focusing on the effects of γ-irradiation on these materials. FTIR, CL, and DSC analysis indicate that blends with more than 50% SBS demonstrate remarkable resistance to significant radiation doses. This study highlights that at increased γ-irradiation doses, specifically 100 and 150 kGy, structural changes in the polystyrene aromatic rings are detected, providing insights into the modifications induced by radiation exposure. Among the tested formulations, the blend containing 75% SBS demonstrated the best performance against γ-irradiation, showcasing superior mechanical and structural resistance to radiation-induced degradation. The results indicate that γ-irradiation leads to managed degradation within the SBS/EPDM mixtures: while EPDM experiences increased crosslinking, SBS proves resilient against crosslinking, thus bolstering the stability of EPDM under irradiation scenarios. Additionally, thermal analysis underlines the beneficial role of SBS by showing enhanced thermal stability in SBS-rich samples (SBS content higher than 50%) experiencing reduced thermal degradation through repeated heating cycles. This outcome suggests that the inclusion of SBS effectively reduces crosslinking and chain scission impacts, thereby enhancing consistency in thermal properties over multiple cycles. Full article

Sustainable ethylene propylene diene monomer (EPDM) elastomers are gaining traction as eco-friendly sealing materials in fuel cell applications. This study evaluates the mechanical degradation behavior of two ECO EPDM formulations—one reinforced with circular carbon black (CCB EPDM), and the other with recycled carbon black (RCB EPDM)—under conditions representative of acidic fuel cell environments. The samples underwent thermal aging at 90 °C for 1000 h, and were immersed in aqueous H₂SO₄ solutions of varying concentrations (1 M, 0.1 M, and 0.001 M) for 1000 h at the same temperature. Gravimetric and volumetric swelling measurements revealed that RCB EPDM experienced significantly higher mass and volume uptake, particularly at intermediate acid concentration, indicating greater susceptibility to fluid ingress. Mechanical testing, including measurement of tensile strength, Shore A hardness, and IRHD microhardness, showed that while RCB EPDM exhibited higher initial strength, it degraded more severely under thermal and acidic exposure. SEM-EDS analysis revealed microstructural damage and compositional changes, with RCB EPDM displaying more pronounced oxidation and surface erosion. In contrast, CCB EPDM demonstrated greater retention of mechanical integrity, greater dimensional stability, and lower variability across aging conditions. These findings highlight the advantages of circular carbon black in enhancing the durability of ECO EPDM compounds in acidic and thermally dynamic fuel cell environments. Full article

The railway sector plays a crucial role in sustainable transportation by reducing greenhouse gas emissions while supporting an increasing volume of freight and passenger transport. Rail pads, essential components in railway infrastructure, mitigate vibrations and distribute loads; however, their long-term performance is influenced by environmental and mechanical degradation, affecting track durability and maintenance costs. Despite their significance, the degradation mechanisms impacting the dynamic stiffness of EPDM (Ethylene Propylene Diene Monomer) and EVA (Ethylene Vinyl Acetate) rail pads remain insufficiently characterized. This study examines the effects of mechanical and chemical aging on the stiffness of these materials through 864 dynamic stiffness tests, analyzing three types of rail pads under mechanical cycling (up to 2,000,000 cycles), UV (ultraviolet light) exposure (100–500 h), and hydrocarbon exposure (100–500 h). Mechanical aging increases stiffness across all pads, with Pad C (EVA) exhibiting the most pronounced increase (27%). The effects of UV exposure vary by material, leading to a stiffness reduction of up to 11.5% in Pad B (EPDM), whereas Pad C (EVA) experiences a 9.5% increase under prolonged exposure. Hydrocarbon exposure also presents material-dependent behavior, with Pad A (EPDM) experiencing an 11.5% stiffness reduction at low exposure but partial recovery at higher exposure, while Pad C (EVA) shows a 5% increase in stiffness under prolonged exposure. These findings offer valuable insights into the aging mechanisms of rail pads and underscore the importance of considering degradation effects in track maintenance strategies. Full article

The present paper studies the degradation of an ethylene propylene diene monomer (EPDM) due to aging within an environment resembling the conditions inside the turbine stage of an electrically assisted turbocharger for fuel cell applications, with a special focus on the influence of the system resonance. Aging experiments were conducted on EPDM O-rings of different thicknesses and compression levels, evaluating their degradation and determining its impact on system functionality. The study also quantified changes in system resonance and created an Arrhenius law-based forecast model. The unique activation energy for the degradation processes was identified, providing insight into the optimal dimension and compression of EPDM O-rings. Full article

The damping performance of chlorinated butyl rubber (CIIR) is exceptional; however, its poor processability during vulcanization can lead to numerous defects. Natural rubber (NR) and ethylene propylene diene monomer rubber (EPDM) were selected to blend with CIIR for improving its processing performance. Their effects on the vulcanization characteristics, mechanical properties, and damping performance were investigated. Blending CIIR with NR can considerably increase the vulcanization speed of the rubber compound and improve production efficiency. The tensile strength of the vulcanizate first increases with an increase in the dosage of NR in NR/CIIR, and subsequently, it decreases before increasing again. The tensile strength first increases and then decreases with an increase in the EPDM dosage in EPDM/CIIR vulcanizate. The tensile strength increases by 15.6%when the EPDM dosage is 60 and 80 phr. EPDM and NR have similar effects on the damping performance of CIIR, which were evaluated by fitting the data of loss factor (∆tanδ) versus NR or EPDM dosage. Therefore, the quantity of NR or EPDM can be conveniently calculated based on performance requirements when designing the formula of the CIIR matrix materials. Full article

Although the Doppler velocity log is widely applied to measure underwater fluid flow, it requires high power and is inappropriate for measuring low flow velocity. This study proposes a fluid flow sensor that utilizes optical flow sensing. The proposed sensor mimics the neuromast of a fish by attaching a phosphor to two pillar structures (A and B) produced using ethylene propylene diene monomer rubber. The optical signal emitted by the phosphor is measured using a camera. An experiment was conducted to apply an external force to the reactive part using a push–pull force gauge sensor to confirm the performance of the proposed sensor. The optical signal emitted by the phosphor was obtained using an image sensor, and a quantitative value was calculated using image analysis. A simulation environment was constructed to analyze the flow field and derive the relationship between the flow rate and velocity. The physical properties of the pillar were derived from hysteresis measurement results, and the error was minimized when pillar types A and B were utilized within the ranges of 0–0.1 N and 0–2 N, respectively. A difference in the elastic recovery characteristics was observed; this difference was linear based on the shape of the pillar, and improvement rates of 99.585% and 99.825% were achieved for types A and B, respectively. The proposed sensor can help obtain important information, such as precise flow velocity measurements in the near field, to precisely navigate underwater unmanned undersea vehicles and precisely control underwater robots after applying the technology to the surface of various underwater systems. Full article

Integrating rubber with superior low-temperature capabilities, such as ethylene propylene diene monomer (EPDM), is a strategic approach to bolster the low-temperature performance of fluoroelastomer (FKM). However, FKM and EPDM are thermodynamically incompatible. This work synthetized three EPDM-based polar macromolecular compatibilizers, epoxidized EPDM (EPDM-EP), 2,2-trifluoroethylamine-grafted epoxidized EPDM (EPDM-TF), and 2,4-difluorobenzylamine-grafted epoxidized EPDM (EPDM-DF), to enhance the compatibility between FKM and EPDM. These compatibilizers were subsequently incorporated into FKM/EPDM rubber blends. The results revealed that the glass transition temperature (T_g) of FKM/EPDM decreased by 1.3 °C, 2.68 °C, and 2.78 °C, respectively, upon the addition of 10 phr of EPDM-EP, EPDM-TF, or EPDM-DF. Moreover, the T_g of the two phases converged. The tensile strength, elongation at break, and tear strength of the FKM/EPDM rubber blends were also enhanced by the inclusion of these compatibilizers. Notably, EPDM-TF and EPDM-DF exhibited remarkable compatibilization effects due to an increase in polarity. This research not only sheds light on the potential for developing new compatibilizers but also paves the way for innovative applications of FKM and its derivatives. Full article

This study comprehensively investigates the stress distribution and aging effects in Ethylene Propylene Diene Monomer (EPDM) and Liquid Silicone Rubber (LSR) gasket materials through a novel integration of hyperelastic modeling and advanced machine learning techniques. By employing the Mooney–Rivlin, Ogden, and Yeoh hyperelastic models, we evaluated the mechanical behavior of EPDM and LSR under conditions of no aging, heat aging, and combined heat- and sulfuric-acid exposure. Each model revealed distinct sensitivities to stress distribution and material deformation, with peak von Mises stress values indicating that LSR experiences higher internal stress than EPDM across all conditions. For instance, without aging, LSR shows a von Mises stress of 24.17 MPa compared to 14.96 MPa for EPDM, while under heat and sulfuric acid exposure, LSR still exhibits higher stress values, showcasing its resilience under extreme conditions. Additionally, the ensemble learning approach achieved a classification accuracy of 98% for LSR and 84% for EPDM in predicting aging effects, underscoring the robustness of our predictive framework. These findings offer practical implications for selecting suitable gasket materials and developing predictive maintenance strategies in industrial applications, such as fuel cells, where material integrity under stress and aging is paramount. Full article

Low-density foreign objects (LDFOs) in foods pose significant safety risks to consumers. Existing detection methods, such as metal and X-ray detectors, have limitations in identifying low-density and nonmetallic contaminants. To address these challenges, our research group constructed and optimized a continuous-wave sub-terahertz (THz) imaging system for the real-time, on-site detection of LDFOs in infant snacks. The system was optimized by adjusting the attenuation value from 0 to 9 dB and image processing parameters [White (W), Black (B), and Gamma (G)] from 0 to 100. Its detectability was evaluated across eight LDFOs underneath snacks with scanning at 30 cm/s. The optimal settings for puffed snacks and freeze-dried chips were found to be 3 dB attenuation with W, B, and G values of 100, 50, and 80, respectively, while others required 0 dB attenuation with W, B, and G set to 100, 0, and 100, respectively. Additionally, the moisture content of infant snacks was measured using a modified AOAC-based drying method at 105 °C, ensuring the removal of all free moisture. Using these optimized settings, the system successfully detected a housefly and a cockroach underneath puffed snacks and freeze-dried chips. It also detected LDFOs as small as 3 mm in size in a single layer of snacks, including polyurethane, polyvinyl chloride, ethylene–propylene–diene–monomer, and silicone, while in two layers of infant snacks, they were detected up to 7.5 mm. The constructed system can rapidly and effectively detect LDFOs in foods, offering a promising approach to enhance safety in the food industry. Full article