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Keywords = electrolyzer systems

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20 pages, 3586 KiB  
Article
Enhanced NiFe2O4 Catalyst Performance and Stability in Anion Exchange Membrane Water Electrolysis: Influence of Iron Content and Membrane Selection
by Khaja Wahab Ahmed, Aidan Dobson, Saeed Habibpour and Michael Fowler
Molecules 2025, 30(15), 3228; https://doi.org/10.3390/molecules30153228 (registering DOI) - 1 Aug 2025
Abstract
Anion exchange membrane (AEM) water electrolysis is a potentially inexpensive and efficient source of hydrogen production as it uses effective low-cost catalysts. The catalytic activity and performance of nickel iron oxide (NiFeOx) catalysts for hydrogen production in AEM water electrolyzers were [...] Read more.
Anion exchange membrane (AEM) water electrolysis is a potentially inexpensive and efficient source of hydrogen production as it uses effective low-cost catalysts. The catalytic activity and performance of nickel iron oxide (NiFeOx) catalysts for hydrogen production in AEM water electrolyzers were investigated. The NiFeOx catalysts were synthesized with various iron content weight percentages, and at the stoichiometric ratio for nickel ferrite (NiFe2O4). The catalytic activity of NiFeOx catalyst was evaluated by linear sweep voltammetry (LSV) and chronoamperometry for the oxygen evolution reaction (OER). NiFe2O4 showed the highest activity for the OER in a three-electrode system, with 320 mA cm−2 at 2 V in 1 M KOH solution. NiFe2O4 displayed strong stability over a 600 h period at 50 mA cm−2 in a three-electrode setup, with a degradation rate of 15 μV/h. In single-cell electrolysis using a X-37 T membrane, at 2.2 V in 1 M KOH, the NiFe2O4 catalyst had the highest activity of 1100 mA cm−2 at 45 °C, which increased with the temperature to 1503 mA cm−2 at 55 °C. The performance of various membranes was examined, and the highest performance of the tested membranes was determined to be that of the Fumatech FAA-3-50 and FAS-50 membranes, implying that membrane performance is strongly correlated with membrane conductivity. The obtained Nyquist plots and equivalent circuit analysis were used to determine cell resistances. It was found that ohmic resistance decreases with an increase in temperature from 45 °C to 55 °C, implying the positive effect of temperature on AEM electrolysis. The FAA-3-50 and FAS-50 membranes were determined to have lower activation and ohmic resistances, indicative of higher conductivity and faster membrane charge transfer. NiFe2O4 in an AEM water electrolyzer displayed strong stability, with a voltage degradation rate of 0.833 mV/h over the 12 h durability test. Full article
(This article belongs to the Special Issue Water Electrolysis)
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22 pages, 1921 KiB  
Article
Cooperative Game-Theoretic Scheduling for Low-Carbon Integrated Energy Systems with P2G–CCS Synergy
by Huijia Liu, Sheng Ye, Chengkai Yin, Lei Wang and Can Zhang
Energies 2025, 18(15), 3942; https://doi.org/10.3390/en18153942 - 24 Jul 2025
Viewed by 286
Abstract
In the context of the dual-carbon goals, this study proposes a cooperative game-theoretic optimization strategy to enhance the energy utilization efficiency, operational efficiency, and cost-effectiveness of integrated energy systems (IESs) while simultaneously reducing carbon emissions, improving operational flexibility, and mitigating renewable energy variability. [...] Read more.
In the context of the dual-carbon goals, this study proposes a cooperative game-theoretic optimization strategy to enhance the energy utilization efficiency, operational efficiency, and cost-effectiveness of integrated energy systems (IESs) while simultaneously reducing carbon emissions, improving operational flexibility, and mitigating renewable energy variability. To achieve these goals, an IES framework integrating power-to-gas (P2G) technology and carbon capture and storage (CCS) facilities is established to regulate carbon emissions. The system incorporates P2G conversion units and thermal components—specifically, hydrogen fuel cells, electrolyzers, reactors, and electric boilers—aiming to maximize energy conversion efficiency and asset utilization. A cooperative game-theoretic optimization model is developed to facilitate collaboration among multiple stakeholders within the coalition, which employs the Shapley value method to ensure equitable distribution of the cooperative surplus, thereby maximizing collective benefits. The model is solved using an improved gray wolf optimizer (IGWO). The simulation results demonstrate that the proposed strategy effectively coordinates multi-IES scheduling, significantly reduces carbon emissions, facilitates the efficient allocation of cooperation gains, and maximizes overall system utility. Full article
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26 pages, 3954 KiB  
Article
Bi-Level Planning of Grid-Forming Energy Storage–Hydrogen Storage System Considering Inertia Response and Frequency Parameter Optimization
by Dongqi Huang, Pengwei Sun, Wenfeng Yao, Chang Liu, Hefeng Zhai and Yehao Gao
Energies 2025, 18(15), 3915; https://doi.org/10.3390/en18153915 - 23 Jul 2025
Viewed by 264
Abstract
Energy storage plays an essential role in stabilizing fluctuations in renewable energy sources such as wind and solar, enabling surplus electricity retention, and delivering dynamic frequency regulation. However, relying solely on a single form of storage often proves insufficient due to constraints in [...] Read more.
Energy storage plays an essential role in stabilizing fluctuations in renewable energy sources such as wind and solar, enabling surplus electricity retention, and delivering dynamic frequency regulation. However, relying solely on a single form of storage often proves insufficient due to constraints in performance, capacity, and cost-effectiveness. To tackle frequency regulation challenges in remote desert-based renewable energy hubs—where traditional power infrastructure is unavailable—this study introduces a planning framework for an electro-hydrogen energy storage system with grid-forming capabilities, designed to supply both inertia and frequency response. At the system design stage, a direct current (DC) transmission network is modeled, integrating battery and hydrogen storage technologies. Using this configuration, the capacity settings for both grid-forming batteries and hydrogen units are optimized. This study then explores how hydrogen systems—comprising electrolyzers, storage tanks, and fuel cells—and grid-forming batteries contribute to inertial support. Virtual inertia models are established for each technology, enabling precise estimation of the total synthetic inertia provided. At the operational level, this study addresses stability concerns stemming from renewable generation variability by introducing three security indices. A joint optimization is performed for virtual inertia constants, which define the virtual inertia provided by energy storage systems to assist in frequency regulation, and primary frequency response parameters within the proposed storage scheme are optimized in this model. This enhances the frequency modulation potential of both systems and confirms the robustness of the proposed approach. Lastly, a real-world case study involving a 13 GW renewable energy base in Northwest China, connected via a ±10 GW HVDC export corridor, demonstrates the practical effectiveness of the optimization strategy and system configuration. Full article
(This article belongs to the Special Issue Advanced Battery Management Strategies)
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21 pages, 10456 KiB  
Article
Experimental Validation of a Modular Skid for Hydrogen Production in a Hybrid Microgrid
by Gustavo Teodoro Bustamante, Jamil Haddad, Bruno Pinto Braga Guimaraes, Ronny Francis Ribeiro Junior, Frederico de Oliveira Assuncao, Erik Leandro Bonaldi, Luiz Eduardo Borges-da-Silva, Fabio Monteiro Steiner, Jaime Jose de Oliveira Junior and Claudio Inacio de Almeida Costa
Energies 2025, 18(15), 3910; https://doi.org/10.3390/en18153910 - 22 Jul 2025
Viewed by 240
Abstract
This article presents the development, integration, and experimental validation of a modular microgrid for sustainable hydrogen production, addressing global electricity demand and environmental challenges. The system was designed for initial validation in a thermoelectric power plant environment, with scalability to other applications. Centered [...] Read more.
This article presents the development, integration, and experimental validation of a modular microgrid for sustainable hydrogen production, addressing global electricity demand and environmental challenges. The system was designed for initial validation in a thermoelectric power plant environment, with scalability to other applications. Centered on a six-compartment skid, it integrates photovoltaic generation, battery storage, and a liquefied petroleum gas generator to emulate typical cogeneration conditions, together with a high-purity proton exchange membrane electrolyzer. A supervisory control module ensures real-time monitoring and energy flow management, following international safety standards. The study also explores the incorporation of blockchain technology to certify the renewable origin of hydrogen, enhancing traceability and transparency in the green hydrogen market. The experimental results confirm the system’s technical feasibility, demonstrating stable hydrogen production, efficient energy management, and islanded-mode operation with preserved grid stability. These findings highlight the strategic role of hydrogen as an energy vector in the transition to a cleaner energy matrix and support the proposed architecture as a replicable model for industrial facilities seeking to combine hydrogen production with advanced microgrid technologies. Future work will address large-scale validation and performance optimization, including advanced energy management algorithms to ensure economic viability and sustainability in diverse industrial contexts. Full article
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30 pages, 1981 KiB  
Article
Stochastic Control for Sustainable Hydrogen Generation in Standalone PV–Battery–PEM Electrolyzer Systems
by Mohamed Aatabe, Wissam Jenkal, Mohamed I. Mosaad and Shimaa A. Hussien
Energies 2025, 18(15), 3899; https://doi.org/10.3390/en18153899 - 22 Jul 2025
Viewed by 352
Abstract
Standalone photovoltaic (PV) systems offer a viable path to decentralized energy access but face limitations during periods of low solar irradiance. While batteries provide short-term storage, their capacity constraints often restrict the use of surplus energy, highlighting the need for long-duration solutions. Green [...] Read more.
Standalone photovoltaic (PV) systems offer a viable path to decentralized energy access but face limitations during periods of low solar irradiance. While batteries provide short-term storage, their capacity constraints often restrict the use of surplus energy, highlighting the need for long-duration solutions. Green hydrogen, generated via proton exchange membrane (PEM) electrolyzers, offers a scalable alternative. This study proposes a stochastic energy management framework that leverages a Markov decision process (MDP) to coordinate PV generation, battery storage, and hydrogen production under variable irradiance and uncertain load demand. The strategy dynamically allocates power flows, ensuring system stability and efficient energy utilization. Real-time weather data from Goiás, Brazil, is used to simulate system behavior under realistic conditions. Compared to the conventional perturb and observe (P&O) technique, the proposed method significantly improves system performance, achieving a 99.9% average efficiency (vs. 98.64%) and a drastically lower average tracking error of 0.3125 (vs. 9.8836). This enhanced tracking accuracy ensures faster convergence to the maximum power point, even during abrupt load changes, thereby increasing the effective use of solar energy. As a direct consequence, green hydrogen production is maximized while energy curtailment is minimized. The results confirm the robustness of the MDP-based control, demonstrating improved responsiveness, reduced downtime, and enhanced hydrogen yield, thus supporting sustainable energy conversion in off-grid environments. Full article
(This article belongs to the Section A2: Solar Energy and Photovoltaic Systems)
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21 pages, 1897 KiB  
Article
Simulation of Conventional WWTPs Acting as Mediators in H2/CO2 Conversion into Methane
by Rubén González and Xiomar Gómez
Environments 2025, 12(7), 245; https://doi.org/10.3390/environments12070245 - 16 Jul 2025
Viewed by 492
Abstract
CO2-biomethanation was studied in the present manuscript by considering the direct injection of hydrogen into a conventional anaerobic digester treating sewage sludge within a simulated wastewater treatment plant (WWTP). The plant was simulated using the Python 3.12.4 software, and a Monte [...] Read more.
CO2-biomethanation was studied in the present manuscript by considering the direct injection of hydrogen into a conventional anaerobic digester treating sewage sludge within a simulated wastewater treatment plant (WWTP). The plant was simulated using the Python 3.12.4 software, and a Monte Carlo simulation was conducted to account for the high variability in the organic content of the wastewater and the methane potential of the sludge. Two modes of operation were studied. The first mode involves the use of an anaerobic digester to upgrade biogas, and the second mode considers using the digester as a CO2 utilization unit, transforming captured CO2. Upgrading biogas and utilizing the extra methane to generate electricity within the same plant leads to a negative economic balance (first scenario). A hydrogen injection of 1 L of H2/Lr d (volumetric H2 injection per liter of reactor per day) was required to transform the CO2 present in the biogas into methane. The benefits associated with this approach resulted in lower savings regarding heat recovery from the electrolyzer, increased electricity production, and an additional oxygen supply for the waste-activated sludge treatment system. Increasing the injection rate to values of 5 and 30 L of H2/Lr d was also studied by considering the operation of the digester under thermophilic conditions. The latter assumptions benefited from the better economy of scale associated with larger installations. They allowed for enough savings to be obtained in terms of the fuel demand for sludge drying, in addition to the previous categories analyzed in the biogas upgrading case. However, the current electricity price makes the proposal unfeasible unless a lower price is set for hydrogen generation. A standard electricity price of 7.6 c€/kWh was assumed for the analysis, but the specific operation of producing hydrogen required a price below 3.0 c€/kWh to achieve profitability. Full article
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22 pages, 1725 KiB  
Article
Capacity Optimization for Coordinated Operation of Hybrid Electrolytic Cells Based on Wavelet Packet
by Yi Yang, Bowen Zhou, Yang Xu, Juan Zhang, Bo Yang, Guiping Zhou and Shunjiang Wang
Sustainability 2025, 17(14), 6412; https://doi.org/10.3390/su17146412 - 13 Jul 2025
Viewed by 322
Abstract
Hydrogen production through electrolysis of water can achieve efficient, stable and diversified utilization of renewable energy. To this end, a hybrid electrolyzer system for hydrogen production based on bi-layer optimization is constructed. Firstly, the wind and photovoltaic power is decomposed into high-frequency and [...] Read more.
Hydrogen production through electrolysis of water can achieve efficient, stable and diversified utilization of renewable energy. To this end, a hybrid electrolyzer system for hydrogen production based on bi-layer optimization is constructed. Firstly, the wind and photovoltaic power is decomposed into high-frequency and low-frequency components by an adaptive wavelet packet. The low-frequency power is allocated to the alkaline electrolyzers (AWE) to ensure its stability, and the high-frequency power is allocated to the proton exchange membrane electrolyzers (PEM) with a faster response characteristic, thereby improving the energy utilization rate. This paper proposes a bi-layer optimization model, in which the upper-layer objective is to minimize the cost of mixed hydrogen production, and the lower-layer optimization objective is to maximize the utilization rate of renewable energy. The differential evolution algorithm optimizes the upper-layer objective, with results sent to the lower layer. Then, the YALMIP toolbox is used to solve the lower-layer objective. Through case analysis, the optimal proportion of AWE and PEM hydrogen electrolyzers obtained by this optimization method is 89.5 and 10.5, respectively. Compared with a single type of electrolyzer, the method proposed in this paper effectively improves the energy utilization efficiency and reduces the cost of hydrogen production. Full article
(This article belongs to the Topic Clean Energy Technologies and Assessment, 2nd Edition)
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18 pages, 3631 KiB  
Article
Analysis of Implementing Hydrogen Storage for Surplus Energy from PV Systems in Polish Households
by Piotr Olczak and Dominika Matuszewska
Energies 2025, 18(14), 3674; https://doi.org/10.3390/en18143674 - 11 Jul 2025
Viewed by 276
Abstract
One of the methods for mitigating the duck curve phenomenon in photovoltaic (PV) energy systems is storing surplus energy in the form of hydrogen. However, there is a lack of studies focused on residential PV systems that assess the impact of hydrogen storage [...] Read more.
One of the methods for mitigating the duck curve phenomenon in photovoltaic (PV) energy systems is storing surplus energy in the form of hydrogen. However, there is a lack of studies focused on residential PV systems that assess the impact of hydrogen storage on the reduction of energy flow imbalance to and from the national grid. This study presents an analysis of hydrogen energy storage based on real-world data from a household PV installation. Using simulation methods grounded in actual electricity consumption and hourly PV production data, the research identified the storage requirements, including the required operating hours and the capacity of the hydrogen tank. The analysis was based on a 1 kW electrolyzer and a fuel cell, representing the smallest and most basic commercially available units, and included a sensitivity analysis. At the household level—represented by a single-family home with an annual energy consumption and PV production of approximately 4–5 MWh over a two-year period—hydrogen storage enabled the production of 49.8 kg and 44.6 kg of hydrogen in the first and second years, respectively. This corresponded to the use of 3303 kWh of PV-generated electricity and an increase in self-consumption from 30% to 64%. Hydrogen storage helped to smooth out peak energy flows from the PV system, decreasing the imbalance from 5.73 kWh to 4.42 kWh. However, while it greatly improves self-consumption, its capacity to mitigate power flow imbalance further is constrained; substantial improvements would necessitate a much larger electrolyzer proportional in size to the PV system’s output. Full article
(This article belongs to the Special Issue Challenges and Opportunities in the Global Clean Energy Transition)
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23 pages, 8106 KiB  
Article
Study on the Flexible Scheduling Strategy of Water–Electricity–Hydrogen Systems in Oceanic Island Groups Enabled by Hydrogen-Powered Ships
by Qiang Wang, Binbin Long and An Zhang
Energies 2025, 18(14), 3627; https://doi.org/10.3390/en18143627 - 9 Jul 2025
Viewed by 329
Abstract
In order to improve energy utilization efficiency and the flexibility of resource transfer in oceanic-island-group microgrids, a water–electricity–hydrogen flexible scheduling strategy based on a multi-rate hydrogen-powered ship is proposed. First, the characteristics of the seawater desalination unit (SDU), proton exchange membrane electrolyzer (PEMEL), [...] Read more.
In order to improve energy utilization efficiency and the flexibility of resource transfer in oceanic-island-group microgrids, a water–electricity–hydrogen flexible scheduling strategy based on a multi-rate hydrogen-powered ship is proposed. First, the characteristics of the seawater desalination unit (SDU), proton exchange membrane electrolyzer (PEMEL), and battery system (BS) in consuming surplus renewable energy on resource islands are analyzed. The variable-efficiency operation characteristics of the SDU and PEMEL are established, and the effect of battery life loss is also taken into account. Second, a spatio-temporal model for the multi-rate hydrogen-powered ship is proposed to incorporate speed adjustment into the system optimization framework for flexible resource transfer among islands. Finally, with the goal of minimizing the total cost of the system, a flexible water–electricity–hydrogen hybrid resource transfer model is constructed, and a certain island group in the South China Sea is used as an example for simulation and analysis. The results show that the proposed scheduling strategy can effectively reduce energy loss, promote renewable energy absorption, and improve the flexibility of resource transfer. Full article
(This article belongs to the Special Issue Hybrid-Renewable Energy Systems in Microgrids)
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26 pages, 3957 KiB  
Article
Techno-Economic Assessment of Linear Fresnel-Based Hydrogen Production in the MENA Region: Toward Affordable, Locally Driven Deployment for Enhanced Profitability and Reduced Costs
by Abdellatif Azzaoui, Mohammed Attiaoui, Elmiloud Chaabelasri, Hugo Gonçalves Silva and Ahmed Alami Merrouni
Energies 2025, 18(14), 3633; https://doi.org/10.3390/en18143633 - 9 Jul 2025
Viewed by 381
Abstract
The MENA region, with its high solar potential and increasing investments in renewable energy, is transitioning away from fossil fuels toward more sustainable energy systems. To fully benefit from this transition and address issues such as intermittency and energy storage, “green” hydrogen is [...] Read more.
The MENA region, with its high solar potential and increasing investments in renewable energy, is transitioning away from fossil fuels toward more sustainable energy systems. To fully benefit from this transition and address issues such as intermittency and energy storage, “green” hydrogen is emerging as a key parameter. When produced using simple and cost-effective technologies like linear Fresnel reflector (LFR), it offers a practical solution. Therefore, assessing the potential of hydrogen production from LFR technology is essential to support the development of the energy sector and promote local industrial growth. This study investigates “green” hydrogen production using a 50 MW concentrated solar power (CSP) system based on LFR technology, where the CSP system generates electricity to power a proton exchange membrane electrolyzer for hydrogen production for three locations, including Ain Beni Mathar in Morocco, Assiout in Egypt, and Tabuk in Saudi Arabia. The results show that Tabuk achieved the highest annual hydrogen production (45.02 kg/kWe), followed by Assiout (38.72 kg/kWe) and Ain Beni Mathar (32.42 kg/kWe), with corresponding levelized costs of hydrogen (LCOH2) of 6.47 USD/kg, 6.84 USD/kg, and 7.35 USD/kg, respectively. In addition, several sensitivity analyses were conducted addressing the impact of thermal energy storage (TES) on the hydrogen production and costs, the effect of reduced investment costs resulting from the local manufacturing of LFR components, and the futuristic assumption of the electrolyzer cost drop. The integration of TES enhanced hydrogen output and reduced LCOH2 by up to 9%. Additionally, a future PEM electrolyzer costs projected for 2030 showed that LCOH2 could decrease by up to 1.3 USD/kg depending on site conditions. These findings demonstrate that combining TES with cost optimization strategies can significantly improve both technical performance and economic feasibility in the MENA region. Full article
(This article belongs to the Special Issue Hydrogen Energy Generation, Storage, Transportation and Utilization)
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25 pages, 5958 KiB  
Article
Comparative Designs for Standalone Critical Loads Between PV/Battery and PV/Hydrogen Systems
by Ahmed Lotfy, Wagdy Refaat Anis, Fatma Newagy and Sameh Mostafa Mohamed
Hydrogen 2025, 6(3), 46; https://doi.org/10.3390/hydrogen6030046 - 5 Jul 2025
Viewed by 335
Abstract
This study presents the design and techno-economic comparison of two standalone photovoltaic (PV) systems, each supplying a 1 kW critical load with 100% reliability under Cairo’s climatic conditions. These systems are modeled for both the constant and the night load scenarios, accounting for [...] Read more.
This study presents the design and techno-economic comparison of two standalone photovoltaic (PV) systems, each supplying a 1 kW critical load with 100% reliability under Cairo’s climatic conditions. These systems are modeled for both the constant and the night load scenarios, accounting for the worst-case weather conditions involving 3.5 consecutive cloudy days. The primary comparison focuses on traditional lead-acid battery storage versus green hydrogen storage via electrolysis, compression, and fuel cell reconversion. Both the configurations are simulated using a Python-based tool that calculates hourly energy balance, component sizing, and economic performance over a 21-year project lifetime. The results show that the PV/H2 system significantly outperforms the PV/lead-acid battery system in both the cost and the reliability. For the constant load, the Levelized Cost of Electricity (LCOE) drops from 0.52 USD/kWh to 0.23 USD/kWh (a 56% reduction), and the payback period is shortened from 16 to 7 years. For the night load, the LCOE improves from 0.67 to 0.36 USD/kWh (a 46% reduction). A supplementary cost analysis using lithium-ion batteries was also conducted. While Li-ion improves the economics compared to lead-acid (LCOE of 0.41 USD/kWh for the constant load and 0.49 USD/kWh for the night load), this represents a 21% and a 27% reduction, respectively. However, the green hydrogen system remains the most cost-effective and scalable storage solution for achieving 100% reliability in critical off-grid applications. These findings highlight the potential of green hydrogen as a sustainable and economically viable energy storage pathway, capable of reducing energy costs while ensuring long-term resilience. Full article
(This article belongs to the Special Issue Advances in Hydrogen Production, Storage, and Utilization)
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64 pages, 1174 KiB  
Article
Integrating Hydrogen into Power Systems: A Comprehensive Review
by Javier Barba, Miguel Cañas-Carretón, Miguel Carrión, Gabriel R. Hernández-Labrado, Carlos Merino, José Ignacio Muñoz and Rafael Zárate-Miñano
Sustainability 2025, 17(13), 6117; https://doi.org/10.3390/su17136117 - 3 Jul 2025
Viewed by 621
Abstract
Hydrogen is widely recognized as a versatile energy carrier with significant potential to support the decarbonization of the power, transport, and industrial sectors. This paper analyzes the integration of hydrogen into power systems and offers an overview of the operation of electrolyzers and [...] Read more.
Hydrogen is widely recognized as a versatile energy carrier with significant potential to support the decarbonization of the power, transport, and industrial sectors. This paper analyzes the integration of hydrogen into power systems and offers an overview of the operation of electrolyzers and fuel cells for readers with limited background in these technologies. Applications of hydrogen beyond the scope of power systems are not considered. Then, this paper explores the mathematical modeling of hydrogen-related technologies, including electrolyzers and fuel cells, to assess their impact on hydrogen production and electricity generation. The paper also reviews recent developments in electricity storage through power-to-gas systems and examines planning models for integrating hydrogen into power systems. Furthermore, the role of hydrogen facilities in power system operations is analyzed in depth. The integration of hydrogen vehicles into power grids is also discussed, emphasizing their diverse applications. Additionally, the paper examines the production of ammonia, which can be used as a fuel for electricity generation. Finally, the most important conclusions of the literature review are summarized, offering an overview of the main findings and identified research gaps. Full article
(This article belongs to the Special Issue The Role of Hydrogen in Future Renewable Power Systems)
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30 pages, 4875 KiB  
Article
Stochastic Demand-Side Management for Residential Off-Grid PV Systems Considering Battery, Fuel Cell, and PEM Electrolyzer Degradation
by Mohamed A. Hendy, Mohamed A. Nayel and Mohamed Abdelrahem
Energies 2025, 18(13), 3395; https://doi.org/10.3390/en18133395 - 27 Jun 2025
Viewed by 354
Abstract
The proposed study incorporates a stochastic demand side management (SDSM) strategy for a self-sufficient residential system powered from a PV source with a hybrid battery–hydrogen storage system to minimize the total degradation costs associated with key components, including Li-io batteries, fuel cells, and [...] Read more.
The proposed study incorporates a stochastic demand side management (SDSM) strategy for a self-sufficient residential system powered from a PV source with a hybrid battery–hydrogen storage system to minimize the total degradation costs associated with key components, including Li-io batteries, fuel cells, and PEM electrolyzers. The uncertainty in demand forecasting is addressed through a scenario-based generation to enhance the robustness and accuracy of the proposed method. Then, stochastic optimization was employed to determine the optimal operating schedules for deferable appliances and optimal water heater (WH) settings. The optimization problem was solved using a genetic algorithm (GA), which efficiently explores the solution space to determine the optimal operating schedules and reduce degradation costs. The proposed SDSM technique is validated through MATLAB 2020 simulations, demonstrating its effectiveness in reducing component degradation costs, minimizing load shedding, and reducing excess energy generation while maintaining user comfort. The simulation results indicate that the proposed method achieved total degradation cost reductions of 16.66% and 42.6% for typical summer and winter days, respectively, in addition to a reduction of the levelized cost of energy (LCOE) by about 22.5% compared to the average performance of 10,000 random operation scenarios. Full article
(This article belongs to the Section A2: Solar Energy and Photovoltaic Systems)
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19 pages, 2298 KiB  
Review
Degradation and Corrosion of Metal Components in High-Temperature Fuel Cells and Electrolyzers: Review of Protective Approaches
by Pavel Shuhayeu, Olaf Dybiński, Karolina Majewska, Aliaksandr Martsinchyk, Monika Łazor, Katsiaryna Martsinchyk, Arkadiusz Szczęśniak and Jarosław Milewski
Energies 2025, 18(13), 3317; https://doi.org/10.3390/en18133317 - 24 Jun 2025
Viewed by 693
Abstract
High-temperature fuel cells and electrolyzers, particularly molten carbonate fuel cells (MCFCs) and Molten Carbonate Electrolyzers (MCEs), are expected to play a critical role in clean power generation, hydrogen production, and integrated CO2 separation. Unfortunately, despite their potential, these technologies have not yet [...] Read more.
High-temperature fuel cells and electrolyzers, particularly molten carbonate fuel cells (MCFCs) and Molten Carbonate Electrolyzers (MCEs), are expected to play a critical role in clean power generation, hydrogen production, and integrated CO2 separation. Unfortunately, despite their potential, these technologies have not yet reached full commercialization. The main reason for this is material degradation. In particular, the corrosion of metallic components continues to be a leading cause of performance loss and system failure. This review provides a comprehensive assessment of degradation mechanisms in MCFC and MCE systems. It examines key metallic components, such as current collectors and bipolar plates, focusing on the performance of commonly used materials, including stainless steels and advanced alloys, under prolonged exposure to corrosive environments. To address degradation issues, this review evaluates current mitigation strategies and discusses material selection, protective coatings application, and the optimization of operational parameters. Advances in alloy development, coatings, surface treatments, and process controls have been compared in terms of effectiveness, scalability, and long-term stability. The review concludes with a synthesis of current best practices and future directions, emphasizing the need for integrated, multi-functional solutions to achieve the lifetimes required for full commercialization. By linking materials science, electrochemistry, and systems engineering, this review offers directions for the development of corrosion-resistant MCFC and MCE technologies in support of a hydrogen-based, carbon-neutral energy future. Full article
(This article belongs to the Special Issue Advances in Electrochemical Power Sources: Systems and Applications)
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36 pages, 5420 KiB  
Article
Modeling Porosity Distribution Strategies in PEM Water Electrolyzers: A Comparative Analytical and Numerical Study
by Ali Bayat, Prodip K. Das and Suvash C. Saha
Mathematics 2025, 13(13), 2077; https://doi.org/10.3390/math13132077 - 23 Jun 2025
Viewed by 471
Abstract
Proton exchange membrane water electrolyzers (PEMWEs) are a promising technology for green hydrogen production. However, the adoption of PEMWE-based hydrogen production systems remains limited due to several challenges, including high material costs, limited performance and durability, and difficulties in scaling the technology. Computational [...] Read more.
Proton exchange membrane water electrolyzers (PEMWEs) are a promising technology for green hydrogen production. However, the adoption of PEMWE-based hydrogen production systems remains limited due to several challenges, including high material costs, limited performance and durability, and difficulties in scaling the technology. Computational modeling serves as a powerful tool to address these challenges by optimizing system design, improving material performance, and reducing overall costs, thereby accelerating the commercial rollout of PEMWE technology. Despite this, conventional models often oversimplify key components, such as porous transport and catalyst layers, by assuming constant porosity and neglecting the spatial heterogeneity found in real electrodes. This simplification can significantly impact the accuracy of performance predictions and the overall efficiency of electrolyzers. This study develops a mathematical framework for modeling variable porosity distributions—including constant, linearly graded, and stepwise profiles—and derives analytical expressions for permeability, effective diffusivity, and electrical conductivity. These functions are integrated into a three-dimensional multi-domain COMSOL simulation to assess their impact on electrochemical performance and transport behavior. The results reveal that although porosity variations have minimal effect on polarization at low voltages, they significantly influence internal pressure, species distribution, and gas evacuation at higher loads. A notable finding is that reversing stepwise porosity—placing high porosity near the membrane rather than the channel—can alleviate oxygen accumulation and improve current density. A multi-factor comparison highlights this reversed configuration as the most favorable among the tested strategies. The proposed modeling approach effectively connects porous media theory and system-level electrochemical analysis, offering a flexible platform for the future design of porous electrodes in PEMWE and other energy conversion systems. Full article
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