Search Results (138)

Gallium nitride (GaN) devices are gaining rapid adoption in electric vehicle (EV) power electronics because of their high switching speed, efficiency, and passive size reduction. The remaining gaps concern reliability across real drive cycles, integration with vehicle-level thermal subsystems, and scalability to high-voltage platforms. This review addresses these gaps by synthesizing experimental reports and automotive case studies from 2019 to 2025. We examine reliability through junction stress and derating maps derived from urban/highway duty profiles and temperature extremes, and we link device hot-spots to thermal pathways (TIMs, spreaders, liquid/air cooling) within the EV thermal budget. We then compare GaN-based onboard chargers (OBCs), DC–DC stages (LLC/CLLC/DAB), traction inverters, and EMI strategies against Si/SiC baselines. Results indicate OBC efficiencies of 96–98% at 100–500 kHz, with 30–60% passive reduction; inverter efficiencies > 98% on 400 V platforms; and strong potential for GaN paired with Vienna or T-type rectifiers in 800 V charging, while >900 V traction remains largely SiC-led. We conclude with a topology-selection framework that balances switching and conduction losses, gate-driver complexity, and EMI, plus a roadmap toward EMI-compliant MHz operation and data-driven reliability evaluation. Full article

The widespread adoption of electric vehicles (EVs) is contingent on high-power fast-charging infrastructure that can also provide grid stabilization services through bidirectional power flow. While the constituent power stages of such off-board chargers are well-known, a critical research gap exists in their system-level integration, where sub-optimal dynamic interaction between independently controlled stages often leads to DC-link instability and poor transient performance. This paper presents a rigorous, system-level study to address this gap by developing and optimizing a unified control framework for a high-power bidirectional EV fast-charging system. The system integrates a three-phase active front-end rectifier with an LCL filter and a four-phase interleaved bidirectional DC/DC converter. The methodology involves a holistic dynamic modeling of the coupled system, the design of a hierarchical control strategy augmented with a battery current feedforward scheme, and the system-wide optimization of all Proportional–Integral (PI) controller gains using the Artificial Bee Colony (ABC) algorithm. Comprehensive simulation results demonstrate that the proposed optimized control framework achieves a critically damped response, significantly outperforming a conventionally tuned baseline. Specifically, it reduces the DC-link voltage settling time during charging-to-discharging transitions by 74% (from 920 ms to 238 ms) and eliminates voltage undershoot, while maintaining excellent steady-state performance with grid current total harmonic distortion below 1.2%. The study concludes that system-wide metaheuristic optimization, rather than isolated component-level design, is key to unlocking the robust, high-performance operation required for next-generation EV fast-charging infrastructure, providing a validated blueprint for future industrial development. Full article

This study aims to provide an efficient framework for the coordinated integration of AC and DC chargers, intermittent solar Photovoltaic (PV) Distributed Generation (DG) units, and a Distribution Static Compensator (DSTATCOM) across residential, commercial, and industrial zones of a Radial Distribution Network (RDN) considering the benefits of various stakeholders: Electric Vehicle (EV) charging station owners, EV owners, and distribution network operators. The model uses a multi-zone planning method and healthy-bus strategy to allocate Electric Vehicle Charging Stations (EVCSs), Photovoltaic Distributed Generation (PVDG) units, and DSTATCOMs. The proposed framework optimally determines the numbers of EVCSs, PVDG units, and DSTATCOMs using Harris Hawk Optimization, considering the maximization of techno-economic benefits while satisfying all the security constraints. Further, to showcase the benefits from the perspective of EV owners, an EV waiting-time evaluation is performed. The simulation results show that integrating EVCSs (with both AC and DC chargers) with solar PVDG units and DSTATCOMs in the existing RDN improves the voltage profile, reduces power losses, and enhances cost-effectiveness compared to the system with only EVCSs. Furthermore, the zonal division ensures that charging infrastructure is distributed across the network increasing accessibility to the EV users. It is also observed that combining AC and DC chargers across the network provides overall benefits in terms of voltage profile, line loss, and waiting time as compared to a system with only AC or DC chargers. The proposed framework improves EV owners’ access and reduces waiting time, while supporting distribution network operators through enhanced grid stability and efficient integration of EV loads, PV generation, and DSTATCOM. Full article

The increasing adoption of electric vehicles has driven the development of charging technologies that meet growing demands for power, efficiency, and grid compatibility. This review presents a comprehensive analysis of the EV charging ecosystem, covering Level 3 DC charging stations, power converter topologies, and the role of energy storage systems in supporting grid integration. Commercial solutions and academic prototypes are compared across key parameters such as voltage, current, power, efficiency, and communication protocols. The study highlights trends in charger architectures—including buck, boost, buck–boost, LLC resonant, and full-bridge configurations—while also addressing the integration of stationary storage as a buffer for fast charging stations. Special attention is given to wide-bandgap semiconductors like SiC and GaN, which enhance efficiency and thermal performance. A significant gap persists between the technical transparency of commercial systems and the ambiguity often observed in prototypes, highlighting the urgent need for standardized research reporting. Although converter efficiency is no longer a primary constraint, substantial challenges remain regarding infrastructure availability and the integration of storage with charging stations. This paper seeks to offer a comprehensive perspective on the design and deployment of smart, scalable, and energy-efficient charging systems, with particular emphasis on cascaded and bidirectional topologies, as well as hybrid storage solutions, which represent promising pathways for the advancement of future EV charging infrastructure. Full article

This paper presents an intelligent communication architecture, designed to manage multiple power devices operating within a shared Low-Voltage Direct Current (LVDC) bus. These devices act either as energy consumers, e.g., Electric Vehicle (EV) chargers, Power Distribution Units (PDUs), or as sources and regulators, e.g., Alternating Current-to-Direct Current (AC/DC) converters, energy storage system (ESS) units. Communication is established using industrial protocols such as Modular Digital Bus (MODBUS) over Transmission Control Protocol (TCP) or Remote Terminal Unit (RTU), and Controller Area Network (CAN). The proposed system supports both data acquisition and configuration of field devices. It exposes their information to an Energy Management System (EMS) via a MODBUS TCP server. A key contribution of this work is the integration of a lightweight Machine Learning (ML)-based data prioritization mechanism that dynamically adjusts the update frequency of each MODBUS parameter based on its current relevance. This ML-based method has been prototyped and evaluated within a virtualized Internet of Things (IoT) gateway environment. It enables real-time, efficient, and scalable communication without altering the EMS or disrupting legacy protocol operations. Furthermore, the proposed approach allows for early testing and validation of the prioritization strategy before full hardware integration in the demonstrators planned as part of the SHIFT2DC project under the Horizon Europe program. Full article

The increasing penetration of electrified vehicles is accelerating the evolution of on-board and off-board charging systems, which must deliver higher efficiency, power density, safety, and bidirectionality under increasingly demanding constraints. This article presents a system-level review of state-of-the-art charging architectures, with a focus on galvanically isolated power conversion stages, wide-bandgap-based switching devices, battery pack design, and real-world implementation trends. The analysis spans the full energy path—from grid interface to battery terminals—highlighting key aspects such as AC/DC front-end topologies (Boost, Totem-Pole, Vienna, T-Type), high-frequency isolated DC/DC converters (LLC, PSFB, DAB), transformer modeling and optimization, and the functional integration of the Battery Management System (BMS). Attention is also given to electrochemical cell characteristics, pack architecture, and their impact on OBC design constraints, including voltage range, ripple sensitivity, and control bandwidth. Commercial solutions are examined across Tier 1–3 suppliers, illustrating how technical enablers such as SiC/GaN semiconductors, planar magnetics, and high-resolution BMS coordination are shaping production-grade OBCs. A system perspective is maintained throughout, emphasizing co-design approaches across hardware, firmware, and vehicle-level integration. The review concludes with a discussion of emerging trends in multi-functional power stages, V2G-enabled interfaces, predictive control, and platform-level convergence, positioning the on-board charger as a key node in the energy and information architecture of future electric vehicles. Full article

With the rapid rise in electric vehicle (EV) adoption, the deployment of EV charging infrastructure—particularly fast-charging stations—has expanded significantly to meet growing energy demands. While fast charging offers the advantage of reduced charging time and improved user convenience, it imposes considerable stress on existing power distribution systems due to its high power and current requirements. This study investigated the impact of EV fast charging on power quality within Thailand’s distribution network, emphasizing compliance with accepted standards such as IEEE Std 519-2014. We developed a control-oriented EV-charging station model in power systems computer-aided design and electromagnetic transients, including DC (PSCAD/EMTDC), which integrates grid-side vector control with DC fast-charging (CC/CV) behavior. Active/reactive power setpoints were mapped onto $dq$ current references via Park’s transformation and regulated by proportional integral (PI) controllers with sinusoidal pulse-width modulation (SPWM) to command the voltage source converter (VSC) switches. The model enabled dynamic studies across battery state-of-charge and staggered charging schedules while monitoring voltage, current, and total harmonic distortion (THD) at both transformer sides, charger AC terminals, and DC adapters. Across all scenarios, the developed control achieved grid-current THDi of <5% and voltage THD of <1.5%, thereby meeting IEEE 519-2014 limits. These quantitative results show that the proposed, implementation-ready approach maintains acceptable power quality under diverse fast-charging patterns and provides actionable guidance for planning and scaling EV fast-charging infrastructure in Thailand’s urban networks. Full article

The improvement of environmental conditions has become a priority for governments and legislators. New electrified mobility systems are increasingly present in our environment, as they enable the reduction of polluting emissions. Electric vehicles (EVs) are one of the fastest-growing alternatives to date, with exponential growth expected over the next few years. In this article, the various charging modes for EVs are explored, and the risks associated with charging technologies are analysed, particularly for charging systems in high-power DC with Lithium battery energy storage, given their long market deployment and characteristic behaviour. In particular, the Arc Flash (AF) risk present in high-power DC chargers will be studied, involving numerous simulations of the charging process. Subsequently, the Incident Energy (IE) analysis is carried out at different specific points of a commercial high-power ‘Mode 4’ charger. For this purpose, different analysis methods of recognised prestige, such as Doan, Paukert, or Stokes and Oppenlander, are applied, using the latest version of the ETAP^® simulation tool version 22.5.0. This study focuses on quantifying the potential severity (consequences) of an AF event, assuming its occurrence, rather than performing a probabilistic risk assessment according to standard methodologies. The primary objective of this research is to comprehensively quantify the potential consequences for workers involved in the operation, maintenance, repair, and execution of tasks related to EV charging systems. This analysis makes it possible to provide safe working conditions and to choose the appropriate and necessary personal protective equipment (PPE) for each type of operation. It is essential to develop this novel process to quantify the consequences of AF and to protect the end users of EV charging systems. Full article

In this paper, a detailed review of electric vehicle (EV) charging station architectures is first presented, and then an optimal architecture suitable for a large MW-scale EV fast-charging station (EVFS) with multiple fast chargers is proposed and evaluated. The study examines various EVFS architectures, including those currently deployed in commercial sites. Most EVFS implementations use either a common AC-bus or a common DC-bus configuration, with DC-bus architectures being slightly more predominant. The paper analyzes the EV charging and battery energy storage system (BESS) requirements for future large-scale EVFSs and identifies key implementation challenges associated with the full adoption of the common DC-bus approach. To overcome these limitations, a novel multi-zone EVFS architecture is proposed that employs an optimal combination of isolated and non-isolated DC-DC converter topologies while maintaining galvanic isolation for EVs. The system efficiency and total power converter capacity requirements of the proposed architecture are evaluated and compared with those of other EVFS models. A major feature of the proposed design is its multi-zone division and zonal isolation capabilities, which are not present in conventional EVFS architectures. These advantages are demonstrated through a scaled-up model consisting of 156 EV fast chargers. The analysis highlights the superior performance of the proposed multi-zone EVFS architecture in terms of efficiency, total power converter requirements, fault tolerance, and reduced grid impacts, making it the best solution for reliable and scalable MW-scale commercial EVFS systems of the future. Full article

The transition to a low-carbon energy matrix has driven the electrification of vehicles (EVs), yet charging infrastructure—particularly fast direct current (DC) chargers—can negatively impact distribution networks. This study investigates the integration of Battery Energy Storage Systems (BESSs) with the power grid, focusing on the E-Lounge project in Brazil as a strategy to mitigate these impacts. The results demonstrated a 21-fold increase in charging sessions and an energy consumption growth from 0.6 MWh to 10.36 MWh between June 2023 and March 2024. Compared to previous findings, which indicated the need for more robust systems, the integration of a 100 kW/138 kWh BESS with DC fast chargers (60 kW) and AC chargers (22 kW) proved effective in reducing peak demand, optimizing energy management, and enhancing grid stability. These findings confirm the critical role of BESSs in establishing a sustainable EV charging infrastructure, demonstrating improvements in power quality and the mitigation of grid impacts. The results presented in this study stem from a project approved under the Research and Development program of the Brazilian Electricity Regulatory Agency (ANEEL) through strategic call No. 022/2018. This initiative aimed to develop a modular EV charging infrastructure for fleet vehicles in Brazil, ensuring minimal impact on the distribution network. Full article

This article presents the design and implementation of a DC–DC power converter for application in electric vehicle (EV) fast-charging systems. The prototype is of the resonant LLC type and consists of a high-power transformer operating at high frequency, which is an essential feature for the adequate behavior of the EV fast-charging system as a whole. As demonstrated throughout the article, by using this converter topology as well as its specific operating modes, such as for achieving zero-voltage switching (ZVS) and zero-current switching (ZCS), it is possible to enhance efficiency by reducing conduction and switching losses as well as to increase power density. The details of the high-power high-frequency transformer (HFT), considering different designs, are presented and discussed. With the implemented laboratorial prototype fully developed with silicon carbide (SiC) power semiconductor devices, it was possible to demonstrate and validate the main features of the resonant LLC converter, including high efficiency, under distinct conditions of operation. Full article

This study outlines the creation and lab verification of a low-voltage direct current (LVDC) back-to-back (B2B) converter intended as a versatile connection point for low-voltage users. The converter configuration features dual inverters that regulate the power distribution to AC loads and grid connections through a shared DC circuit. This arrangement enables the integration of various DC generation sources, such as photovoltaic systems, as well as DC consumers, like electric vehicle chargers, supported by DC/DC converters. Significant advancements include sensorless current estimation for grid-forming inverters, which removes the necessity for conventional current sensors by employing mathematical models and established system parameters. The experimental findings validate the system’s effectiveness in grid-connected and isolated microgrid modes, demonstrating its ability to sustain energy quality and system stability under different conditions. Our results highlight the considerable potential of integrating grid-forming functionalities in inverters to improve microgrid operations. Full article

The potential of electric vehicles (EVs) to support the decarbonization of the transportation sector, crucial for meeting greenhouse gas reduction targets under the Paris Agreement, is obvious. Despite their advantages, the adoption of electric vehicles faces limitations, particularly those related to battery range and charging times, which significantly impact the time needed for a trip compared to their combustion engine counterparts. However, recent improvements in fast charging technology have enhanced these aspects, making EVs more suitable for both daily and long-distance trips. EVs can now deal with long trips, with travel times only slightly longer than those of internal combustion engine (ICE) vehicles. Fast charging capabilities and infrastructure, such as 350 kW chargers, are essential for making EV travel times comparable to ICE vehicles, with brief stops every 2–3 h. Additionally, EVs help reduce noise pollution in urban areas, especially in noise-saturated environments, contributing to an overall decrease in urban sound levels. However, this research highlights a downside of DC (Direct Current) fast charging stations: high-frequency noise emissions during fast charging, which can disturb nearby residents, especially in urban and residential areas. This noise, a result of the growing fast charging infrastructure, has led to complaints and even operational restrictions for some charging stations. Noise-related disturbances are a significant urban issue. The World Health Organization identifies noise as a key contributor to health burdens in Europe, even when noise annoyance is subjective, influenced by individual factors like sensitivity, genetics, and lifestyle, as well as by the specific environment. This paper analyzes the sound emission of a broad sample of DC fast charging stations from leading EU market brands. The goal is to provide tools that assist manufacturers, installers, and operators of rapid charging stations in mitigating the aforementioned sound emissions in order to align these infrastructures with Sustainable Development Goals 3 and 11 adopted by all United Nations Member States in 2015. Full article

Electric vehicles (EVs) have emerged as the best alternative to conventional fossil fuel-based vehicles due to their lower emission rate and operating cost. The escalating growth of EVs has increased the necessity for distributed charging stations. On the other hand, the fast charging of EVs can be improved by the use of efficient converters. Hence, the fractional order proportional resonant (FOPR) controller-based current-fed bidirectional DC-DC converter is proposed in this work for EV charging applications. The output capacitance of the switches is utilized to achieve the resonance condition for zero voltage switching (ZVS) and zero current switching (ZCS). The proposed converter topology is implemented using the MATLAB Simulink tool. The result analysis verified that the proposed converter topology provides better switching characteristics for different operating modes, which is necessary for a high-voltage EV charger. Hence, it is proved that the proposed converter is more efficient for battery charging in EVs. Full article

Automotive-grade GaN power switches have recently been made available in the market from a growing number of semiconductor suppliers. The exploitation of this technology enables the development of very efficient power converters operating at much higher switching frequencies with respect to components implemented with silicon power devices. Thus, a new generation of automotive power components with an increased power density is expected to replace silicon-based products in the development of higher-performance electric and hybrid vehicles. 650 V GaN-on-silicon power switches are particularly suitable for the development of 3–7 kW on-board battery chargers (OBCs) for electric cars and motorcycles with a 400 V nominal voltage battery pack. This paper describes the design and implementation of a 6.6 kW OBC for electric vehicles using automotive-grade, 650 V, 25 mΩ, discrete GaN switches. The OBC allows bi-directional power flow, since it is composed of a bridgeless, interleaved, totem-pole PFC AC/DC active front end, followed by a dual active bridge (DAB) DC-DC converter. The OBC can operate from a single-phase 90–264 Vrms AC grid to a 200–450 V high-voltage (HV) battery and also integrates an auxiliary 1 kW DC-DC converter to connect the HV battery to the 12 V battery of the vehicle. The auxiliary DC-DC converter is a center-tapped phase-shifted full-bridge (PSFB) converter with synchronous rectification. At the low-voltage side of the auxiliary converter, 100 V GaN power switches are used. The entire OBC is liquid-cooled. The first prototype of the OBC exhibited a 96% efficiency and 2.2 kW/L power density (including the cooling system) at a 60 °C ambient temperature. Full article