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Search Results (611)

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Keywords = electric contact design

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20 pages, 17407 KB  
Article
A Hybrid GB-PINN Framework for Efficient Prediction of Arc Parameters in Low-Voltage Electrical Contacts
by Wenhua Li, Zishuai Wang, Chao Pan, Qian Zhao, Xianchun Meng, Chao Liu and Zilin Xu
Energies 2026, 19(12), 2823; https://doi.org/10.3390/en19122823 (registering DOI) - 12 Jun 2026
Viewed by 141
Abstract
Low-voltage electrical contacts are core components of power distribution systems, renewable energy installations, and industrial automation equipment. The electric arc generated during contact switching is the primary cause of contact erosion, material transfer, and equipment failure, posing significant threats to system reliability and [...] Read more.
Low-voltage electrical contacts are core components of power distribution systems, renewable energy installations, and industrial automation equipment. The electric arc generated during contact switching is the primary cause of contact erosion, material transfer, and equipment failure, posing significant threats to system reliability and operational safety. The accurate prediction of arc parameters is hindered by two challenges: the high scatter in available data undermines empirical models, and purely data-driven approaches risk physically implausible results. To address this, a Gaussian Mixture-enhanced Bayesian-optimized Physics-Informed Neural Network (GB-PINN) is proposed. Three core contributions are made: (1) High-fidelity MHD simulation foundation: A magnetohydrodynamic (MHD) multi-physics coupling model of the contact arc was constructed and validated against experiments, showing high fidelity with only 1.63% error in arc duration and 1.82% in arc energy. A multivariate simulation dataset was generated by varying key contact parameters based on this validated model. (2) GMM-based data augmentation: The measured and simulated data were modeled and sampled via Gaussian Mixture Model (GMM) to enrich the dataset while preserving physical consistency. (3) BOHB-optimized PINN prediction: The Bayesian Optimization and Hyperband (BOHB) algorithm was employed to optimize the PINN hyperparameters, enhancing training efficiency and predictive accuracy. Experimental results demonstrated that the proposed GB-PINN achieved superior performance in predicting arc duration and energy, with mean absolute errors (MAE) of 0.079 ms and 0.624 mJ, root mean square errors (RMSE) of 0.099 ms and 0.774 mJ, and coefficients of determination (R2) of 0.980 and 0.979, significantly outperforming grey model (GM (1, N)), long short-term memory (LSTM), and Transformer models. As a physics-informed data-driven tool, GB-PINN enables high-precision arc prediction, providing reliable support for electrical contact design. Full article
(This article belongs to the Section A1: Smart Grids and Microgrids)
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19 pages, 2707 KB  
Article
Structure–Electrical Property Relationships of Spike-Structured Conductive Silicone Interfaces for Wearable Trigeminal Microcurrent Stimulation in Electroceutical Devices
by Tae-Hun Kim, Ji-Hong Bae, Jiwon Cheon, Eun-Ji Kim, Eunsoo Kim and Young-Suk Jung
Polymers 2026, 18(12), 1473; https://doi.org/10.3390/polym18121473 - 12 Jun 2026
Viewed by 198
Abstract
Conductive silicone interfaces are promising polymeric materials for wearable bioelectronic systems because they combine electrical continuity with elastomeric compliance, environmental durability, and moldability. In low-voltage wearable microcurrent interfaces, however, functional performance is governed not only by intrinsic material conductivity, but also by conductive [...] Read more.
Conductive silicone interfaces are promising polymeric materials for wearable bioelectronic systems because they combine electrical continuity with elastomeric compliance, environmental durability, and moldability. In low-voltage wearable microcurrent interfaces, however, functional performance is governed not only by intrinsic material conductivity, but also by conductive network continuity, molded geometry, interfacial contact, and transient electrical response. In this study, we developed a spike-structured conductive silicone interface using a commercially available electrically conductive two-component silicone rubber and investigated its structure–electrical property relationships as a volume-resistive polymer interface. The interface consisted of a conductive silicone body with protrusions 7 mm in height and 3.6 mm in diameter, supported by a 1 mm base layer and electrically integrated through an Ag-paste-connected upper conduction region. Using a representative electrode-level resistance of 47.08 Ω, the geometry-derived apparent interfacial resistive response was estimated as 18.0 Ω·cm for the three-spike configuration and 24.0 Ω·cm for the four-spike configuration. The corresponding effective conductive areas were 0.305 cm2 and 0.407 cm2, respectively, giving analytical current-density amplification factors of 9.82 and 7.37 relative to a planar 3 cm2 reference interface. Positional resistance mapping yielded an overall mean resistance of 47.80 ± 4.57 Ω, indicating acceptable electrical reproducibility across the structured conductive silicone interface. In addition, oscilloscope-based transient response analysis under a 5 V, 1 kHz square-wave input showed that the conductive silicone interface maintained the overall pulse waveform while showing a modest reduction in overshoot from 3.4 ± 0.1% to 2.7 ± 0.1%, with FFT traces used as qualitative waveform-monitoring displays. Formulation-dependent comparison further showed that increasing the silicone-rich fraction increased the measured resistance from 105 Ω to 145 Ω, whereas increasing conductive carbon loading reduced resistance but aggravated surface transfer. These results show that the conductive silicone interface functions not simply as a soft conductor, but as a volume-resistive, geometry-defined current-transfer medium whose behavior is governed by the coupled effects of conductive network formation, spike architecture, electrode-level resistance, and transient pulse response. This study provides a practical materials/interface design framework for spike-structured conductive silicone electrodes in wearable bioelectronic and electroceutical devices. Full article
(This article belongs to the Special Issue Polymers at Surfaces and Interfaces)
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27 pages, 25538 KB  
Article
Development and Performance Analysis of a Four-Wheeled Wall Climbing Robot Using Dual EDF-Based Adhesion System
by Mackenson Telusma, Kevin Yulkowski, Anthony Abrahao, Dwayne McDaniel and Leonel Lagos
Appl. Sci. 2026, 16(12), 5931; https://doi.org/10.3390/app16125931 - 11 Jun 2026
Viewed by 162
Abstract
The deployment of wall-climbing robotic systems plays an important role for executing inspection and maintenance tasks in high-risk environments and minimizing the risk to operators tasked with the inspection. Conventional adhesion techniques, such as magnetic, suction, and dry adhesives, encounter significant challenges when [...] Read more.
The deployment of wall-climbing robotic systems plays an important role for executing inspection and maintenance tasks in high-risk environments and minimizing the risk to operators tasked with the inspection. Conventional adhesion techniques, such as magnetic, suction, and dry adhesives, encounter significant challenges when applied to diverse surface types. This study presents a four-wheeled robotic platform utilizing dual electric ducted fans (EDFs) to produce adjustable adhesion forces, facilitating uninterrupted movement from horizontal to vertical planes. A comprehensive multibody dynamics model constructed using MSC Adams analyzed wheel–surface interaction, thrust forces, and system stability during transitional phases, revealing essential force parameters for stable vertical operation and determining minimum thrust levels required to sustain four-point contact during orthogonal transitions. These findings informed thrust distribution optimization between the two EDF units to reduce rotational effects while ensuring sufficient safety margins during the ground to vertical wall transition. The findings also allowed for appropriate thrust application ensuring the generation of the required normal force distribution at wheel contact interfaces during vertical movement. A physical prototype was developed and experimentally validated, demonstrating dependable adhesion and maneuverability across a spectrum of orientations and highlighting the efficacy of simulation-driven design for thrust-based adhesion systems. Full article
(This article belongs to the Section Robotics and Automation)
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14 pages, 8318 KB  
Article
Enhanced Liquid–Solid Triboelectric Nanogenerator with Multi-Tube Nesting Structure for Efficient Wave Energy Harvesting
by Denghui Li, Peng Zhang, Peng Luo, Jiamei Su, Wenhao Li, Shishi Li and Qianxi Zhang
Energies 2026, 19(11), 2722; https://doi.org/10.3390/en19112722 - 5 Jun 2026
Viewed by 265
Abstract
Real-time monitoring of marine ecosystems is crucial for global climate change research. In extreme marine environments such as the westerly regions in the Arctic and Antarctic, monitoring buoys and platforms often suffer from severe challenges, including insufficient energy supply, limited battery life, and [...] Read more.
Real-time monitoring of marine ecosystems is crucial for global climate change research. In extreme marine environments such as the westerly regions in the Arctic and Antarctic, monitoring buoys and platforms often suffer from severe challenges, including insufficient energy supply, limited battery life, and difficult maintenance. Triboelectric nanogenerators (TENGs) offer a promising strategy for self-powered marine sensing. However, conventional tubular liquid–solid triboelectric nanogenerators (LS-TENGs) suffer from low efficiency of interfacial charge transfer due to limited contact area and excessive internal resistance, which restricts their output. In this study, a multi-tube nested liquid–solid triboelectric nanogenerator (MLS-TENG) is proposed, and the suitable filling ratio is determined through comparative experiments on structural parameters. This design significantly increases the effective contact area, reduces internal resistance, and improves synergistic charge transfer at multiple interfaces. Experimental results demonstrate that the MLS-TENG exhibits substantially improved electrical output compared with the corresponding single-tube structures. When integrated with a power management module, the capacitor charging efficiency is improved by approximately 120 times. In real sea trials, an array composed of MLS-TENG units successfully drives a self-powered sensing system, achieving stable 4G transmission of environmental parameters. This work provides a scalable structural optimization strategy for constructing high-performance blue energy-harvesting self-powered nodes for the marine Internet of Things. Full article
(This article belongs to the Section D3: Nanoenergy)
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27 pages, 8970 KB  
Article
A Comparative Environmental Life Cycle Assessment of Solar PV Modules Based on Types, Production Location and End-of-Life Recycling Scenarios
by Erisa Sekimuli, Ramchandra Bhandari and Ulf Blieske
Sustainability 2026, 18(11), 5729; https://doi.org/10.3390/su18115729 - 4 Jun 2026
Viewed by 389
Abstract
As declared in the European Green Deal, the decarbonization of the EU energy system is essential for achieving Europe’s climate neutrality targets, demanding a substantial expansion of renewable energy sources and the rapid phase-out of coal and gas. It is therefore essential that [...] Read more.
As declared in the European Green Deal, the decarbonization of the EU energy system is essential for achieving Europe’s climate neutrality targets, demanding a substantial expansion of renewable energy sources and the rapid phase-out of coal and gas. It is therefore essential that newly installed PV products within the EU are designed to avoid creating additional environmental burdens due to environmental impacts during production and at the end of life (EOL) of photovoltaic (PV) modules. This study presents a life cycle assessment (LCA) of sustainable/green PV module designs in terms of recyclability using advanced high-quality recycling technologies. It compares two product systems both based on mono c-Si PV technology and the glass–glass (G–G) module design: 1. Passivated Emitter and Rear Contact (PERC) and 2. Tunnel Oxide Passivated Contact (TOPCon) cell technologies, which are assessed under production scenarios in China and Germany, and two recycling scenarios (hypothetical high-recovery recycling and partial recycling) using inventory data from eco-invent and literature sources. The results across most impact categories show that the PERC and TOPCon module designs produced in Germany with high-recovery recycling as the end-of-life strategy exhibit lower impacts than those produced in China with partial recycling as the end-of-life strategy under the adopted assumptions such as electricity mix and end-of-life modelling choices for module-only impacts (excluding BOS components). The climate change results show that TOPCon cell design under high-recovery recycling yields 10.4% lower emissions than the PERC cell design under partial recycling in Germany and 9.7% lower in China. However, both module designs emit 26.6% and 27.2% less GHG emissions when produced in Germany compared to production in China, respectively, which is line with earlier studies. With the exception of human toxicity, both PERC and TOPCon cell technologies perform better in this study than previously reported in reviewed LCA studies, reflecting the use of more recent state-of-the-art industry data concerning manufacturing requirements. The sensitivity analysis carried out on the design changes and electricity grid mix available shows that any improvements in the design process and increases in renewable energy penetration into the grid corresponds to a proportional reduction in environmental impacts across all impact categories. Full article
(This article belongs to the Special Issue Advanced Study of Solar Cells and Energy Sustainability)
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16 pages, 2084 KB  
Article
Ultra-High Contact Electrified Current Generation and Chemical Sensing at IL-Based Immiscible Liquid–Liquid Interface
by Yunfei Deng, Junyan Zhang, Hongmian Qi, Shaobin Wen, Chengfa Wang, Zhe Yu and Mengqi Li
Micromachines 2026, 17(6), 688; https://doi.org/10.3390/mi17060688 - 2 Jun 2026
Viewed by 275
Abstract
Though the charge transfer efficiency of a liquid–liquid (L-L) nanogenerator is much higher than that of the solid–liquid and solid–solid counterparts, there is still much room for improving the level of interfacial charge transfer. In this study, a power generation system was designed [...] Read more.
Though the charge transfer efficiency of a liquid–liquid (L-L) nanogenerator is much higher than that of the solid–liquid and solid–solid counterparts, there is still much room for improving the level of interfacial charge transfer. In this study, a power generation system was designed using an ionic liquid (IL)-based immiscible L-L interface via the contact/separation mode. The maximum output electric current reaches as high as about 8.12 μA by contacting a saturated NaCl droplet with an immiscible IL droplet. The magnitude of the generated electric current signals increases with an increase in the ionic concentration of the NaCl solution, the droplet contact area, and the liquid volume of IL. Moreover, the magnitude of the signals varies slightly when the pH value is under 12 and increases sharply in strong alkaline conditions. A maximum instantaneous power output of about 82 nW was obtained with a 100 kΩ resistor in series. The IL-based immiscible L-L interface configuration has been proven to be capable of sensing metal ions at an ultra-low concentration via the contact/separation mode. Full article
(This article belongs to the Special Issue Electrokinetic and Electrochemical Phenomena in Microsystems)
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25 pages, 699 KB  
Review
NG2 Glia and Cellular Crosstalk in Health and Disease: Focus on Spinal Cord Injury
by Ilyas Kabdesh, Aizilya Bilalova, Yana Mukhamedshina and Yuri Chelyshev
Pathophysiology 2026, 33(2), 38; https://doi.org/10.3390/pathophysiology33020038 - 1 Jun 2026
Viewed by 220
Abstract
NG2 glia, also known as oligodendrocyte progenitor cells, represent a unique population of glial cells characterized by dynamic morphology and the ability to extend branched processes that actively contact neurons and other cellular elements. These structural and functional interactions enable NG2 glia to [...] Read more.
NG2 glia, also known as oligodendrocyte progenitor cells, represent a unique population of glial cells characterized by dynamic morphology and the ability to extend branched processes that actively contact neurons and other cellular elements. These structural and functional interactions enable NG2 glia to contribute to the regulation of axonal excitability, electrical activity, and axonal architecture. Unlike most other glial cells, NG2 glia receive direct synaptic input from neurons and can generate action potentials, defining their distinctive physiological status. A particularly important feature of this cell population is the expression of the chondroitin sulfate proteoglycan NG2/CSPG4, which serves as a key molecular marker and plays an essential role in intercellular interactions. Following spinal cord injury (SCI), NG2 glia rapidly become activated, undergo phenotypic changes, and engage in extensive interactions with neurons, astrocytes, microglia, and endothelial cells. These interactions form a complex regulatory network that influences both the severity of secondary injury and the effectiveness of remodeling and repair processes. Mechanisms of particular importance include the secretion of chondroitin sulfate proteoglycans and alterations in extracellular matrix properties. Finally, this review highlights potential therapeutic approaches aimed at modulating NG2 glial activity and their intercellular interactions. The focus is on strategies designed to reduce the inhibitory effects of proteoglycans while enhancing the remyelinating and neuroprotective potential of these cells, thereby opening new perspectives for regenerative therapies after SCI. Full article
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17 pages, 4773 KB  
Article
Simulation and Evolution Analysis of Temperature Field of Electrical Connection Structure for Grid-Side Bushing of Converter Transformer Under Seismic Conditions
by Songhai Fan, Xianghang Bu, Guannan Li, Fan Liu, Yuhan Zou, Yutong Liu, Zongxia Shi, Haokun Yang, Shoulong Dong and Chenguo Yao
Energies 2026, 19(11), 2617; https://doi.org/10.3390/en19112617 - 28 May 2026
Viewed by 366
Abstract
The electrical connection structure of the grid-side bushing of a converter transformer is a core current-carrying component in ultra-high voltage direct current (UHVDC) transmission systems. Under seismic conditions, it is prone to overheating and discharge faults, endangering the safe operation of converter stations. [...] Read more.
The electrical connection structure of the grid-side bushing of a converter transformer is a core current-carrying component in ultra-high voltage direct current (UHVDC) transmission systems. Under seismic conditions, it is prone to overheating and discharge faults, endangering the safe operation of converter stations. To reveal the damage mechanism and temperature evolution law of the electrical connection structure under seismic conditions, this paper establishes a refined finite element model for the structure and conducts seismic response analysis. Combined with the empirical formula of contact resistance and the electrothermal coupling model, the evolution of contact resistance and distribution characteristics of the temperature field of the electrical connection structure under different seismic peak accelerations are analyzed. The results indicate that earthquakes disrupt the stress distribution at the electrical contact interface, causing eccentric load and stress concentration, reducing the effective high-stress current-carrying area. The contact resistance rises rapidly with increasing acceleration, leading to severe degradation of current-carrying performance. The increase in contact resistance results in a manifold increase of Joule heat, and both the maximum and minimum temperatures of the structure increase significantly as acceleration rises. This study clarifies the mechanical–electrothermal coupling response mechanism of the structure, providing theoretical basis and technical support for its seismic design, thermal stability evaluation, operation, maintenance, and overhaul. Full article
(This article belongs to the Special Issue Advanced Control and Monitoring of High Voltage Power Systems)
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25 pages, 25077 KB  
Article
Rule-Based Layout-Driven Parasitic RC Extraction for Post-Layout SPICE Simulation of CMOS ICs
by Oleksandr M. Grudanov, Mykola B. Grudanov and Volodymyr M. Shutko
Chips 2026, 5(2), 13; https://doi.org/10.3390/chips5020013 - 28 May 2026
Viewed by 228
Abstract
This paper presents a rule-based LVS-driven methodology for parasitic RC extraction from CMOS layouts for post-layout SPICE simulation. The proposed approach operates directly within foundry-qualified rule environments, ensuring consistency with Process Design Kits (PDKs) and enabling seamless integration with existing design and verification [...] Read more.
This paper presents a rule-based LVS-driven methodology for parasitic RC extraction from CMOS layouts for post-layout SPICE simulation. The proposed approach operates directly within foundry-qualified rule environments, ensuring consistency with Process Design Kits (PDKs) and enabling seamless integration with existing design and verification flows without requiring field-solver execution during the production extraction flow. The methodology provides a generalized framework for deriving electrical parameters from layout geometries and is applicable to interconnects, contacts, vias, and gate structures in multilayer CMOS technologies. By decomposing conductive regions into directional components and applying geometric and Boolean operations, the method captures the impact of layout topology and process-dependent features on circuit-level behavior. In addition, a model-order reduction technique based on π-equivalent representations is introduced to simplify the resulting networks while preserving timing accuracy. This enables the scalable simulation of complex layouts with reduced computational overhead. The proposed framework supports layout optimization, variability-aware design, and process-technology co-design, particularly for mature and advanced planar nodes. The methodology is evaluated using register-file layout test cases and post-layout SPICE simulations. The results show that the proposed rule-based extraction and RC-merging flow preserve timing behavior while reducing netlist complexity. Full article
(This article belongs to the Special Issue IC Design Techniques for Power/Energy-Constrained Applications)
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16 pages, 25399 KB  
Article
Coaxially Printed Electroablation Catheter for Magnetically Actuated Navigation and Localized Tissue Ablation
by Xiaonan Sun, Tong Wu, Fuqian Chen, Qingyu Yu, Binbin Zhang, Lelun Jiang and Yuanxi Zhang
Actuators 2026, 15(6), 289; https://doi.org/10.3390/act15060289 - 26 May 2026
Viewed by 257
Abstract
Magnetically actuated catheters have attracted increasing attention for minimally invasive interventions because they enable remote, non-contact steering in confined and tortuous anatomical environments. However, integrating magnetic actuation, electroablation capability, and high structural compliance into a single soft catheter remains challenging. Here, we present [...] Read more.
Magnetically actuated catheters have attracted increasing attention for minimally invasive interventions because they enable remote, non-contact steering in confined and tortuous anatomical environments. However, integrating magnetic actuation, electroablation capability, and high structural compliance into a single soft catheter remains challenging. Here, we present a coaxially printed magnetically actuated electroablation catheter (MEC). The MEC is fabricated via a coaxial 3D printing process, combining a highly flexible PDMS outer sheath with a continuously deformable eutectic gallium–indium (eGaIn) conductive core, followed by the distal assembly of a magnetic ring and a copper electrode. This structural design preserves intrinsic mechanical flexibility while maintaining stable electrical conductivity under bending deformation. To achieve active catheter steering, an eight-axis electromagnetic actuation system was developed to generate controllable magnetic fields for tip deflection and guidance. The MEC exhibited effective navigation and manipulation in maze traversal and selective navigation within a 3D-printed vascular model. Furthermore, ex vivo porcine liver and in vivo rat liver electroablation experiments verified that the MEC could be magnetically navigated to designated sites for localized electroablation. This work provides a new strategy for precise, minimally invasive ablation of target tissues in confined and difficult-to-access anatomical environments. Full article
(This article belongs to the Section Actuators for Medical Instruments)
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21 pages, 12391 KB  
Article
Semiconductor Heterojunctions with a Built-In Electric Field as Antithrombotic Implants
by Aiyi Chen, Jionghong Liang, Haojie Liu, Haixing Feng, Xiaolong Tang, Ziyin Zheng, Xutong Zhou, Jiangwen Liu and Guie Xie
Coatings 2026, 16(6), 640; https://doi.org/10.3390/coatings16060640 - 25 May 2026
Viewed by 201
Abstract
Thrombosis remains a critical challenge for blood-contacting implants, with early-stage protein adsorption and platelet activation playing decisive roles. In this study, we constructed a TiO2/CuO semiconductor heterojunction on titanium surfaces to generate a stable built-in electric field, creating a self-activated bioelectric [...] Read more.
Thrombosis remains a critical challenge for blood-contacting implants, with early-stage protein adsorption and platelet activation playing decisive roles. In this study, we constructed a TiO2/CuO semiconductor heterojunction on titanium surfaces to generate a stable built-in electric field, creating a self-activated bioelectric microenvironment without external stimulation. We evaluated its cytocompatibility and hemocompatibility through static in vitro assays. To distinguish the contributions of surface chemistry, topography, and bioelectric cues, we include control groups of Ti (untreated), TNW (TiO2 network, topography control), and Ti/CuO (CuO nanoparticles without heterojunction, Cu2+ release control). The heterojunction significantly enhances human umbilical vein endothelial cell (HUVEC) adhesion and proliferation while simultaneously suppressing fibrinogen adsorption, platelet adhesion/activation (as assessed by morphological changes), and whole-blood cell adhesion. Compared with Ti/CuO, the heterojunction (TCH) induces substantially stronger endothelialization and anticoagulant effects despite similar Cu2+ release levels (~0.047 μM, far below the reported pro-angiogenic threshold of ~5.0 μM), indicating a predominant role of the built-in electric field. This study preliminarily demonstrates a previously unrecognized role of bioelectric cues in modulating early blood–material interactions. Following rigorous validation under physiologically relevant dynamic flow conditions and in vivo models, interfacial bioelectric engineering emerges as a promising new strategy for designing anticoagulant biomaterials. Full article
(This article belongs to the Section Bioactive Coatings and Biointerfaces)
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13 pages, 2254 KB  
Article
Development of a Screen-Printable Liquid Metal Ink on PDMS Substrates Toward Flexible Conductive Electronics
by Mengwen Guo, Shengming Jin, Sanhu Liu and Fang Wang
Sensors 2026, 26(11), 3279; https://doi.org/10.3390/s26113279 - 22 May 2026
Viewed by 487
Abstract
In this study, poly(vinylpyrrolidone) (PVP)-modified liquid metal (LM) particles were formulated into a mixed-solvent system comprising ethanol (EtOH), 1,2-propanediol (1,2-PG), and a trace amount of N,N-dimethylformamide (DMF). This design addresses the instability, poor wetting/adhesion on polydimethylsiloxane (PDMS), and limited rheological tunability of conventional [...] Read more.
In this study, poly(vinylpyrrolidone) (PVP)-modified liquid metal (LM) particles were formulated into a mixed-solvent system comprising ethanol (EtOH), 1,2-propanediol (1,2-PG), and a trace amount of N,N-dimethylformamide (DMF). This design addresses the instability, poor wetting/adhesion on polydimethylsiloxane (PDMS), and limited rheological tunability of conventional LM inks for screen printing. By regulating solvent evaporation during drying, the system enables coordinated control over wettability, viscosity, shear-thinning behavior, and drying-induced film formation. At an LM:PVP weight ratio of 20:1, the contact angle on PDMS decreased from 115° to 17.8°. The ink exhibited pronounced shear-thinning characteristics with tunable viscosity in the range of 1000–3000 cP, meeting the screen-printing requirements of facile mesh passage and rapid setting. Following laser activation, the printed conductive patterns demonstrated stable electrical performance, with a resistance drift of less than 1% after 14 days of storage and a ΔR/R0 of less than 1% after 3000 bending cycles at a bending diameter of 1 cm. Furthermore, a resistance drift of less than 3% was observed after 1000 stretching cycles at 30% strain. This study proposes a viable materials and processing strategy for the reliable screen printing of LM:PVP ink on PDMS substrates toward flexible conductive electronics. The motion-monitoring test is presented only as a preliminary proof-of-concept demonstration of motion-induced electrical resistance response, rather than as a sensor performance evaluation. Full article
(This article belongs to the Section Sensor Materials)
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46 pages, 8708 KB  
Review
Mechanistic Structure–Property Relationships in Carbon/Polymer Composites: Connectivity, Junction Resistance, and Durability
by Sachin Kumar Sharma, Reshab Pradhan, Lokesh Kumar Sharma, Yogesh Sharma, Yatendra Pal, Drago Bračun and Damjan Klobčar
Polymers 2026, 18(10), 1220; https://doi.org/10.3390/polym18101220 - 16 May 2026
Viewed by 590
Abstract
Carbon/polymer composites are increasingly designed as microstructure-engineered multifunctional materials that combine mechanical reinforcement with electrical/thermal transport, electromagnetic interference (EMI) shielding, and sensing. Performance is governed less by filler fraction than by the coupled control of network topology, junction resistance, and interfacial thermal boundary [...] Read more.
Carbon/polymer composites are increasingly designed as microstructure-engineered multifunctional materials that combine mechanical reinforcement with electrical/thermal transport, electromagnetic interference (EMI) shielding, and sensing. Performance is governed less by filler fraction than by the coupled control of network topology, junction resistance, and interfacial thermal boundary resistance under processing-induced shear and thermal histories. Electrical response follows percolation combined with tunneling/contact-controlled junctions, producing nonlinear σ(φ) behavior and high piezoresistive sensitivity near the percolation threshold. In contrast, thermal transport is commonly limited by Kapitza resistance and filler–filler junction resistance, restricting exploitation of the intrinsic conductivity of CNTs and graphene. Recent advances emphasize hybrid and 3D carbon architectures that densify connectivity, reduce junction losses, and enable programmable anisotropy via scalable routes such as masterbatch extrusion and additive manufacturing. However, translation remains constrained by dispersion-driven variability, transport–toughness trade-offs, and incomplete durability assessment under cycling, humidity, and reprocessing. This review consolidates mechanistic structure–processing–property relationships and provides application-driven design rules for sensors, EMI shielding, and thermal management. Full article
(This article belongs to the Section Polymer Applications)
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44 pages, 83794 KB  
Article
Neutral Conductor Loss in Residential Photovoltaic Installations: Overvoltage Analysis and Design of a Contactor-Based Automatic Transfer Switch
by Emanuel-Valentin Buică, Andrei Militaru, Dorin Dacian Leț and Horia Leonard Andrei
Energies 2026, 19(10), 2346; https://doi.org/10.3390/en19102346 - 13 May 2026
Viewed by 305
Abstract
The widespread adoption of photovoltaic systems in residential electrical installations has increased the importance of Automatic Transfer Switches (ATSs) for ensuring power continuity during grid outages. However, many low-cost ATS solutions available on the market prioritize economic efficiency over operational safety, leading to [...] Read more.
The widespread adoption of photovoltaic systems in residential electrical installations has increased the importance of Automatic Transfer Switches (ATSs) for ensuring power continuity during grid outages. However, many low-cost ATS solutions available on the market prioritize economic efficiency over operational safety, leading to significant risks under fault conditions. This paper investigates a real overvoltage incident in a residential three-phase installation equipped with a photovoltaic inverter and an ATS, which resulted in the failure of multiple electronic loads. The study reconstructs the event and demonstrates that the loss of the neutral conductor during backup operation caused severe phase voltage imbalance, generating overvoltage conditions across lightly loaded phases. A simplified electrical model is used to explain current paths and voltage redistribution under asymmetric loads, highlighting the critical role of correct neutral switching in ATS design. Two commercially available ATS architectures, one based on a changeover-contact mechanism and one employing four-pole miniature circuit breakers, are experimentally evaluated. The evaluation reveals major design deficiencies, including the absence of protective elements for control circuits, reliance on mechanical end-position limiters, and the use of switching devices not intended for frequent source transfer. These shortcomings introduce risks such as uncontrolled actuator operation, overheating, mechanical damage, and potential fire hazards. To overcome these limitations, a new ATS architecture was developed using a phase-monitoring relay, interlocked ABB contactors, and dedicated fuse protection for all control circuits. Detailed laboratory measurements were conducted to characterize contactor switching times and internal relay command delays. By optimizing the command sequence, the proposed ATS achieves predictable, fault-tolerant operation with competitive transfer times, representing a meaningful safety improvement over the evaluated commercial alternatives. The proposed solution is scoped to three-phase residential installations equipped with a hybrid photovoltaic inverter providing a dedicated backup output, operating within TN-S or TN-C-S earthing systems with a maximum grid connection capacity of 21 kW. Full article
(This article belongs to the Section A2: Solar Energy and Photovoltaic Systems)
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20 pages, 7302 KB  
Article
A Simplified Physical Model for the Sensitivity–Pressure Relationship in Textile-Based Piezoresistive Sensors
by Kai Shi, Yanan Tao, Xuechun Xu, Zhehao Xiong, Jianjun Shi and Ying Guo
Sensors 2026, 26(10), 3081; https://doi.org/10.3390/s26103081 - 13 May 2026
Viewed by 394
Abstract
Textile-based flexible pressure sensors have attracted considerable attention in wearable sensing applications due to their good comfort and mechanical compatibility. However, their sensitivity usually exhibits a nonlinear dependence on pressure, while a compact analytical framework with interpretable physical parameters is still lacking. In [...] Read more.
Textile-based flexible pressure sensors have attracted considerable attention in wearable sensing applications due to their good comfort and mechanical compatibility. However, their sensitivity usually exhibits a nonlinear dependence on pressure, while a compact analytical framework with interpretable physical parameters is still lacking. In this work, a simplified physical model based on lumped effective parameters was established based on the evolution of fiber–conductive particle contacts, and an expression describing the sensitivity–pressure relationship was derived. The model indicates that the sensitivity is mainly governed by an electrical parameter α and a mechanical parameter ratio Eb/Ex, and captures the dominant nonlinear decrease in sensitivity with increasing pressure. To verify the applicability of the model, the effects of conductive particle loading, filler type, surface treatment, sensing-layer area, weave structure, and layer number on the sensor response were systematically investigated. In addition, comparison between model-based calculation and experiment in the low- and medium-pressure range gave RMSE values of 0.0040 and 0.0056, and MRE values of 27.6% and 13.4% for the single-layer and four-layer structures, respectively. These results show that the proposed framework captures the main trends of the sensitivity–pressure behavior and provides a physically interpretable basis for discussing how structural and material factors regulate sensor response. This work offers a useful framework for understanding the structure–property relationship of textile-based piezoresistive pressure sensors and may provide preliminary guidance for the design of customized sensors in wearable healthcare and soft robotics applications. Full article
(This article belongs to the Section Physical Sensors)
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