Search Results (68)

Microbial extracellular polymeric substances (EPSs) are emerging as sustainable alternatives to conventional corrosion inhibitors due to their eco-friendly nature, biodegradability, and functional versatility. Secreted by diverse microorganisms including bacteria, fungi, archaea, and algae, EPSs are composed mainly of polysaccharides, proteins, lipids, and nucleic acids. These biopolymers, chiefly polysaccharides and proteins, are accountable for surface corrosion prevention through biofilm formation, allowing microbial survival and promoting their environmental adaptation. Usually, EPS-mediated corrosion inhibitions can take place via different mechanisms: protective film formation, metal ions chelation, electrochemical property alteration, and synergy with inorganic inhibitors. Even though efficacious EPS corrosion prevention has been demonstrated in several former studies, the application of such microbial inhibitors remains, so far, a controversial topic due to the variability in their composition and compatibility toward diverse metal surfaces. Thus, this review outlines the microbial origins, biochemical properties, and inhibition mechanisms of EPSs, emphasizing their advantages and challenges in industrial applications. Advances in synthetic biology, nanotechnology, and machine learning are also highlighted and could provide new opportunities to enhance EPS production and functionality. Therefore, the adoption of EPS-based corrosion inhibitors represents a promising strategy for environmentally sustainable corrosion control. Full article

Microorganisms take an active part in the processes of microbiologically influenced corrosion, which is protected against by using bactericides—often toxic compounds—with inhibitory properties. There are many studies of eco-friendly “green” biocides/inhibitors, in particular those based on microbial metabolites. Indicators for the processes of microbial corrosion of steel 3 induced by the sulfate-reducing bacteria Desulfovibrio oryzae NUChC SRB2 under the influence of the strains Bacillus velezensis NUChC C2b and Streptomyces gardneri ChNPU F3 have not been investigated, which was the aim of this study. The agar well diffusion method (to determine the antibacterial properties of the supernatants) was used, along with the crystal violet (to determine the biomass of the biofilm on the steel) and gravimetric methods (to determine the corrosion rate). A moderate adhesiveness to steel 3 was established for D. oryzae due to its biofilm-forming ability. The presence of a supernatant on cultures of S. gardneri, B. velezensis and their mixture (2:1) did not reduce the biofilm-forming properties of D. oryzae. Compared to the control, a decrease in the corrosion rate was recorded for the variant of the mixture of the studied bacterial culture supernatants. This indicates the potential of this mixture for use in corrosion protection in environments with sulfate-reducing bacteria, which requires further research. Full article

This study synthesized two eco-friendly inhibitors—a chitosan–copper metal–organic framework (CS@Cu MOF) and chitosan–Schiff base–Cu complex (Schiff–CS@Cu)—for Q345 steel protection in 3.5% NaCl/1M HCl. Electrochemical and weight loss analyses demonstrated exceptional corrosion inhibition: untreated specimens showed a 25.889 g/(m²·h) corrosion rate, while 100 mg/L of CS@Cu MOF and Schiff–CS@Cu reduced rates to 2.50 g/(m²·h) (90.34% efficiency) and 1.67 g/(m²·h) (93.56%), respectively. Schiff–CS@Cu’s superiority stemmed from its pyridine–Cu²⁺ chelation forming a dense coordination barrier that impeded Cl⁻/H⁺ penetration, whereas CS@Cu MOF relied on physical adsorption and micro-galvanic interactions. Surface characterization revealed that Schiff–CS@Cu suppressed pitting nucleation through chemical coordination, contrasting with CS@Cu MOF’s porous film delaying uniform corrosion. Both inhibitors achieved optimal performance at 100 mg/L concentration. This work establishes a molecular design strategy for green inhibitors, combining metal–organic coordination chemistry with biopolymer modification, offering practical solutions for marine infrastructure and acid-processing equipment protection. Full article

This study evaluates the corrosion-inhibiting effects of the methanolic (P₁) and the hydroalcoholic (P₂) extracts of the Rhus typhina L. leaves on carbon steel (OL37) in 1 M HCl. Extracts were prepared with microwave-assisted extraction and characterized using HPLC and LC-MS. Electrochemical methods (OCP, EIS, PDP) and surface analyses (SEM, EDX) assessed the performance of both extracts. The results showed that the P₁ and P₂ extracts significantly reduced corrosion rates by forming protective layers on the metal surface, with inhibition efficiencies exceeding 90%, at 1000 ppm concentration, for P₁ (93%), for P₂ at 800 ppm (91%) and 1000 ppm (94%). The P₂ extract demonstrated superior long-term performance, maintaining protection after 96 h of immersion. The extracts function as mixed-type inhibitors, affecting both anodic and cathodic reactions, with physicochemical adsorption demonstrated by the Langmuir isotherm. Overall, the Rhus typhina leaf extracts, particularly the P₂ extract, offer a promising, eco-friendly approach to corrosion prevention in acidic environments. Full article

In recent years, the concept of reusing expired pharmaceuticals as corrosion inhibitors has attracted considerable attention due to the increasing demand for sustainable and eco-friendly solutions. This paper investigates the potential of an expired drug, called Fluimucil, containing N-acetylcysteine (NAC, 300 mg/3 mL), as a green corrosion inhibitor of bronze exposed to 3.5 wt.% NaCl solution and simulated acid rain (pH = 3.4). Potentiodynamic polarization measurements revealed that the drug acted mainly as a cathodic-type inhibitor in both electrolytes. Inhibition efficiency increased with drug concentration, reaching the maximum values of 86.7% in the presence of 36 mM NAC in the saline solution and 90.2% in the presence of 6 mM NAC in simulated acid rain. The anticorrosive effect of the drug was likely due to the adsorption of NAC on the bronze surface, which hindered to some extent the charge transfer reaction and corrosion product formation, thereby offering enhanced protection. Disregarding the nature of the corrosive electrolyte, NAC adsorption on the bronze followed the Langmuir isotherm model, involving a combination of physisorption and chemisorption processes. Surface examination by SEM-EDX confirmed that expired Fluimucil significantly mitigated the surface degradation and the corrosion products on the bronze. Full article

Background/Objectives: Biocorrosion, driven by microbial colonization and biofilm formation, poses a significant threat to the integrity of metal artifacts, particularly those composed of copper and its alloys. Pseudomonas aeruginosa, a bacterial species that reduces nitrates, plays a key role in this process. This study explores the potential of two metabolite-rich plant extracts, Aloe vera and Opuntia ficus-indica, as sustainable biobased inhibitors of microbial-induced corrosion (MICOR). Methods: The antibacterial and antibiofilm activities of the extracts were evaluated using minimal inhibitory concentration (MIC) assays, time-kill kinetics, and biofilm prevention and removal tests on copper, bronze, and brass samples. Spectrophotometric and microbiological methods were used to quantify bacterial growth and biofilm density. Results: Both extracts exhibited significant antibacterial activity, with MIC values of 8.3% (v/v). A. vera demonstrated superior bactericidal effects, achieving reductions of ≥3 log₁₀ in bacterial counts at lower concentrations. In antibiofilm assays, both extracts effectively prevented biofilm formation and reduced established biofilms, with A. vera exhibiting greater efficacy against them. The active metabolites—anthraquinones, phenolics, flavonoids, and tannins—likely contribute to these effects. Conclusions: These findings highlight the dual role of A. vera and O. ficus-indica extracts as both corrosion and biocorrosion inhibitors. The secondary metabolite profiles of these plants support their application as eco-friendly alternatives in the conservation of metal cultural heritage objects. Full article

Corrosion inhibitors are substances that reduce or eliminate the corrosion of a metal in a certain environment. Corrosion inhibitors act by several mechanisms, including adsorption, film formation, passivation, and oxygen scavenging. Due to their toxicity, classic corrosion inhibitors affect the environment. Therefore, in recent years, more and more studies have focused on the development of eco-friendly inhibitors for the environment. In this study, ethanolic extract of Galium verum (GV) was tested for the inhibition of steel corrosion in 1 M HCl medium using electrochemical methods: open circuit potential (OCP), potentiodynamic polarization (PP), and electrochemical impedance spectroscopy (EIS). Reverse-phase liquid chromatography (HPLC) and gas chromatography mass spectrometry (MS-GC) previous studies state that GV extract contains polyphenols and other chemical species responsible for the inhibitory effect. Corrosion investigations have highlighted the influence of the concentration of the GV extract, in the range of 50 ÷ 400 ppm G.A.E./mL, as well as the influence of temperature in the range of 20 ÷ 50 °C. The corrosion inhibitory efficiency of the Galium verum ethanolic extract had a maximum value of 91.82% for a concentration of 400 ppm polyphenol content, demonstrating the inhibitory potential of this green product in an acidic environment for mild steel. Statistical calculus on the obtained values of EIS inhibitor efficiency showed that the effect of the extract becomes stronger at higher concentrations. Full article

A novel tera-dentate salen ligand and its Fe(III) complex was synthesized and characterized via several spectroscopic and physicochemical techniques. The corrosion rate inhibition of nickel and its alloys inspired the utilization of the L ligand and its FeL complex as vital and eco-friendly inhibitors. To assess their effectiveness, both Tafel plot analysis and electrochemical impedance spectroscopy were employed to examine the electrochemical properties of L and the FeL complex. The results show that corrosion current density (I_corr) steadily drops when the additive concentration is increased, but the inhibition efficiency increases. It has been observed that the efficiency of inhibition rises with temperature, particularly at high temperatures (55 °C) when 1 × 10⁻³ M of L and FeL are present as additives, with η = 90.5% and 92.7%, respectively. Additionally, the findings propose that the adsorption mechanism of both L and FeL additive reptiles follows the Langmuir design isotherm. Electrochemical impedance spectroscopy has also verified these findings. DFT calculations were employed to prove the structure of the investigated FeL complex and its activity as a corrosion inhibitor. Full article

This study examined the ability of a coating made from nano-CeO₂-doped montmorillonite (NCM) nanoclay to inhibit corrosion on carbon steel when immersed in a 1 M HCl solution. The coating was produced by combining CeO₂ nanoparticles with montmorillonite nanoclay, and its characteristics were analyzed using SEM and XRD techniques. The corrosion inhibition effects were assessed through weight loss and potentiodynamic polarization (PDP) methods. The findings indicated that the NCM nanoclay serves as an effective inhibitor, exhibiting a mixed-type behavior that impedes both the anodic and cathodic reactions on the steel surface in an acidic environment. The investigation demonstrated that the NCM coating achieved remarkable inhibition efficiencies of 95% (using the weight loss method) and 99% (using the PDP method) in the acidic solution. SEM was utilized to capture images of the surface at various phases of the corrosion inhibition process for mild steel. XRD was employed to analyze the structural properties of the coating’s nanoparticles. This modified and eco-friendly NCM nanoclay has enhanced the corrosion resistance of mild steel in acidic environments. Full article

This review examines recent advances in corrosion inhibitor technologies, with a focus on sustainable and environmentally friendly solutions that address both industrial efficiency and environmental safety. Corrosion is a ubiquitous problem, contributing to massive economic losses globally, with costs estimated between 1 and 5% of GDP in different countries. Traditional inorganic corrosion inhibitors, while effective, are often based on toxic compounds, necessitating the development of more environmentally friendly and non-toxic alternatives. The present work highlights innovative eco-friendly corrosion inhibitors derived from natural sources, including plant extracts and oils, biopolymers, etc., being biodegradable substances that provide effective corrosion resistance with minimal environmental impact. In addition, this review explores organic–inorganic hybrid inhibitors and nanotechnology-enhanced coatings that demonstrate improved efficiency, durability, and adaptability across industries. Key considerations, such as application techniques, mechanisms of action, and the impact of environmental factors on inhibitor performance, are discussed. This comprehensive presentation aims to contribute to updating the data on the development of advanced corrosion inhibitors capable of meeting the requirements of modern industries while promoting sustainable and safe practices in corrosion management. Full article

The inhibitory performance of three distinct protic ionic liquids (PILs), namely, 2-hydroxyethyl ammonium formate (PIL 01), 2-hydroxyethyl ammonium propionate (PIL 02), and 2-hydroxyethyl ammonium pentanoate (PIL 03), was evaluated to determine their suitability as eco-friendly corrosion inhibitors for carbon steel (ASTM A36) in a 3.5 wt. % NaCl aerated neutral electrolyte solution. Standard corrosion inhibitor assessment methods, including electrochemical impedance spectroscopy (EIS), potentiodynamic polarization (PDP), weight loss measurements, and microscopic techniques (SEM and optical microscopy), were employed to examine the steel surface and corrosion rate. There is a general agreement that the inhibition efficacy is directly associated with the adsorption capacity of substances on the surface of an investigated material, normally stainless or carbon steel. The standard free energies of adsorption were approximately −22 kJ mol⁻¹, indicating a physical adsorption type of interaction between ionic liquids and the electrode surface. The adsorption behavior of protic ionic liquids on an A36 steel surface conforms to a Langmuir-type isotherm. In conclusion, PIL 01 demonstrated an inhibition efficiency exceeding 80%, while PILs 02 and 03 exhibited efficacies in the 50–60% range. The inhibition efficiency was observed to be proportional to the inhibitor’s concentration. These results suggest that PIL 01, PIL 02, and PIL 03 exhibit significant corrosion inhibition properties. Full article

In recent years, the anti-corrosive properties of natural extracts as environmentally friendly inhibitors have gained considerable interest. This study evaluates the potential of Marjoram (Origanum majorana L.) essential oil (OML), collected from Salé, Morocco, as a corrosion inhibitor for mild steel in 1 M HCl medium. The protection performance of OML was assessed using various electrochemical techniques, including potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS), as well as the weight loss method. The influence of OML concentration and temperature on the inhibition performance were investigated. OML demonstrated pronounced inhibitory benefits via increasing the corrosion resistance of mild steel in the corrosive HCl solution, thus reducing the corrosion rate to 0.11 mg cm⁻² h⁻¹ and increasing the inhibition efficiency to 87.1% at an inhibitor concentration of 500 ppm. PDP confirmed that the inhibitor works as a mixed-type inhibitor with cathodic supremacy. EIS revealed that the charge transfer mechanism is the main controlling factor for the corrosion process. The thermodynamic parameters suggested a key role of OML physisorption in inhibition, following the Langmuir isotherm. Importantly, SEM and EDX analyses suggested the formation of a protective layer of the extract onto the steel surface, which shields the surface from corrosive species. This is owed to the functional group-rich phytochemicals of OML. Therefore, the development of bio-based corrosion inhibitors is not only a step towards more eco-friendly industrial practices, but also meets the growing demand for sustainable materials in a world with constrained resources. Full article

Nowadays, the development of plant extracts as corrosion inhibitors to protect metals from corrosion is a popular research direction. However, given the vast diversity of plant species in nature, it is imperative to explore effective methods to improve screening efficiency in order to quickly identify the corrosion inhibition potential of plants. In this work, a new strategy for developing plant-extracted eco-friendly corrosion inhibitors based on the family and genus of plants is proposed. Three plants of different genera in the Asteraceae family, including Artemisia argyi extract (AAE), Chrysanthemum indicum extract (CIE), and Centipeda minima extract (CME), were selected and successfully prepared as novel corrosion inhibitors for Q235 steel in a sulfuric acid solution. The corrosion inhibition behavior and corresponding mechanism were systematically investigated by using some electrochemical tests (open circuit potential, potentiodynamic polarization, and electrochemical impedance spectroscopy) and surface characterizations (Fourier transform infrared spectroscopy, scanning electron microscopy, and X-ray photoelectron spectroscopy). The experimental results illustrated that the main components of the three extracts were similar and that when combined with KI as mixed-type corrosion inhibitors, they could dramatically slow down the metal corrosion rate. The maximum value of the corrosion inhibition efficiency reached 96.29%, 96.50%, and 97.52%, respectively, at 200 mg/L and could increase to 98.64%, 97.65%, and 99.06%, respectively, with a prolonged immersion time. A synergistic effect exists between the three plant extracts and KI, leading to the firm adsorption of the three plant extract molecules onto a Q235 steel surface, thereby forming a robust protective film. This work demonstrated that plants of different genera in the Asteraceae family possessed similar corrosion inhibition capabilities, providing a novel way to select potential corrosion inhibitors from numerous plants based on family and genus classification. Full article

Bio-based corrosion inhibitor formulations are incredibly promising for mitigating corrosion, offering an environmentally sustainable approach while providing effective protection against material degradation. This study explores the corrosion inhibition potential of Ammi visnaga essential oil (AVEO) on carbon steel (CS) in a 1 mol/L hydrochloric acid (HCl) medium, combining electrochemical impedance spectroscopy (EIS), potentiodynamic polarization (PDP), linear polarization resistance (LPR), weight loss (WL) analysis, density functional theory (DFT), density-functional tight-binding (DFTB) modeling, and molecular dynamics (MD) simulation. The AVEO was extracted through hydrodistillation, and its chemical profile was characterized to identify key active compounds. EIS and PDP results revealed that the AVEO effectively inhibited corrosion through the formation of a protective layer on the steel surface, exhibiting inhibition efficiencies of up to 84% at 3 g/L, with a mixed-type corrosion inhibition action. Nyquist plots displayed an increased polarization resistance with the AVEO concentration, indicating an enhanced surface coverage and reduction in active corrosion sites. WL studies further supported these findings, showing decreased corrosion rates proportional to the AVEO concentration, while temperature variation studies showed a decreased performance at higher temperatures. Scanning electron microscope (SEM) analysis supported the formation of an effective protective layer on the CS surface upon the addition of AVEO to the HCl medium. DFTB modeling and MD simulations were employed to evaluate the interaction between major AVEO constituents and the steel surface, providing insight into the adsorption behavior and the electronic contributions at the molecule–metal interface. The combined experimental and theoretical findings indicate that AVEO holds promise as a natural, eco-friendly corrosion inhibitor, with implications for sustainable metal protection in acidic environments. Full article

The corrosion of steel rebar embedded in concrete under marine conditions is a major global concern. Therefore, it needs a proper corrosion mitigation method. Various types of corrosion inhibitors are used to mitigate the corrosion of steel rebar in chloride-contaminated concrete; however, selecting the appropriate inhibitor and determining its optimal concentration remains a concern. Therefore, in the present study, three types of inhibitors—calcium nitrite (CN: Ca(NO₂)₂), N,N′-dimethyl ethanol amine (DMEA: (CH₃)₂NCH₂CH₂OH), and L-arginine (LA: C₆H₁₄N₄O₂) in three different concentrations, i.e., 0.3, 0.6 and 1.2 M—were compared with a control (without inhibitor, i.e., blank) sample to determine the optimum concentration of the inhibitor for corrosion resistance performance evaluation of reinforcement bars immersed in 0.3 M NaCl-contaminated concrete pore (NCCP) solution for various durations. The corrosion resistance properties were assessed using open circuit potential (OCP), electrochemical impedance spectroscopy (EIS) with immersion duration, and potentiodynamic polarization (PDP) after 168 h of exposure. The results showed that the CN inhibitor performed exceptionally well (corrosion inhibition efficiency greater than 97%) in terms of corrosion resistance. However, due to its hazardous nature and its ban in the U.S. and European Union, CN cannot be used in construction. In comparison, while DMEA showed some effectiveness, LA performed better and is also eco-friendly. The corrosion resistance efficiency of samples containing 0.6 M LA remains above 97% even after 168 h of immersion in the NCCP solution. This efficiency is consistent throughout the entire immersion period, from 1 h to 168 h. Therefore, it is recommended that LA be used as a corrosion inhibitor for steel reinforcement bars instead of CN, particularly in chloride-contaminated concrete, as it is both effective and safer than CN. Full article