Search Results (1,988)

This study investigates the mechanical, tribological, and electrochemical behaviour of a novel precipitation-hardenable martensitic alloy produced by selective laser melting (SLM). The alloy was specifically engineered with an optimised composition, free from cobalt and molybdenum, and featuring reduced nickel content (7 wt.%) and 8 wt.% chromium. It has been developed as a cost-effective and sustainable alternative to conventional maraging steels, while maintaining high mechanical strength and a refined microstructure tailored to the steep thermal gradients inherent to the SLM process. Several ageing heat treatments were assessed to evaluate their influence on microstructure, hardness, tensile strength, retained austenite content, dislocation density, as well as wear behaviour (pin-on-disc test) and corrosion resistance (polarisation curves in 3.5%NaCl). The results indicate that ageing at 540 °C for 2 h offers an optimal combination of hardness (550–560 HV), tensile strength (~1700 MPa), microstructural stability, and wear resistance, with a 90% improvement compared to the as-built condition. In contrast, ageing at 600 °C for 1 h enhances ductility and corrosion resistance (Rp = 462.2 kΩ; Ecorr = –111.8 mV), at the expense of a higher fraction of reverted austenite (~34%) and reduced hardness (450 HV). This study demonstrates that the mechanical, surface, and electrochemical performance of this novel SLM-produced alloy can be effectively tailored through controlled thermal treatments, offering promising opportunities for demanding applications requiring a customised balance of strength, durability, and corrosion behaviour. Full article

Titanium–aluminum–vanadium (Ti6Al4V) is a material chosen for spine, orthopedic, and dental implants due to its combination of desirable mechanical and biological properties. Lasers have been used to modify metal surfaces, enabling the generation of a surface on Ti6Al4V with distinct micro- and nano-scale structures. Studies indicate that topography with micro/nano features of osteoclast resorption pits causes bone marrow stromal cells (MSCs) and osteoprogenitor cells to favor differentiation into an osteoblastic phenotype. This study examined whether the biological response of human MSCs to Ti6Al4V surfaces is sensitive to laser treatment-controlled micro/nano-topography. First, 15 mm diameter Ti6Al4V discs (Spine Wave Inc., Shelton, CT, USA) were either machined (M) or additively manufactured (AM). Surface treatments included no laser treatment (NT), nanosecond laser (Ns), femtosecond laser (Fs), or nanosecond followed by femtosecond laser (Ns+Fs). Surface wettability, roughness, and surface chemistry were determined using sessile drop contact angle, laser confocal microscopy, X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM). Human MSCs were cultured in growth media on tissue culture polystyrene (TCPS) or test surfaces. On day 7, the levels of osteocalcin (OCN), osteopontin (OPN), osteoprotegerin (OPG), and vascular endothelial growth factor 165 (VEGF) in the conditioned media were measured. M NT, Fs, and Ns+Fs surfaces were hydrophilic; Ns was hydrophobic. AM NT and Fs surfaces were hydrophilic; AM Ns and Ns+Fs were hydrophobic. Roughness (Sa and Sz) increased after Ns and Ns+Fs treatment for both M and AM disks. All surfaces primarily consisted of oxygen, titanium, and carbon; Fs had increased levels of aluminum for both M and AM. SEM images showed that M NT discs had a smooth surface, whereas AM surfaces appeared rough at a higher magnification. Fs surfaces had a similar morphology to their respective NT disc at low magnification, but higher magnification revealed nano-scale bumps not seen on NT surfaces. AM Fs surfaces also had regular interval ridges that were not seen on non-femto laser-ablated surfaces. Surface roughness was increased on M and AM Ns and Ns+Fs disks compared to NT and Fs disks. OCN was enhanced, and DNA was reduced on Ns and Ns+Fs, with no difference between them. OPN, OPG, and VEGF levels for laser-treated M surfaces were unchanged compared to NT, apart from an increase in OPG on Fs. MSCs grown on AM Ns and Ns+Fs surfaces had increased levels of OCN per DNA. These results indicate that MSCs cultured on AM Ns and AM Ns+Fs surfaces, which exhibited unique roughness at the microscale and nanoscale, had enhanced differentiation to an osteoblastic phenotype. The laser treatments of the surface mediated this enhancement of MSC differentiation and warrant further clinical investigation. Full article

There is insufficient evidence regarding the cytotoxicity of restorative 3D-printing resins, used as part of the digital workflow in dentistry. This study presents a novel comparative evaluation of cell viability and adhesion using human Wharton’s jelly-derived mesenchymal stem cells (WJ-MSCs), a less commonly used but clinically relevant cell line in dental biomaterials research. The aim of this study was to evaluate the cell viability of WJ-MSCs seeded on 3D-printed resins intended for temporary restorations. Resin discs of three commercial 3D-printing resins (NextDent C&B, Leaf Dental C&B, and UNIZ Temp) and a conventional self-curing acrylic resin (NicTone) were used. WJ-MSCs were cultured on the specimens for 1, 4, and 10 days. Cell viability was assessed using the PrestoBlue assay, Live/Dead immunofluorescence staining, and 7AAD/Annexin V staining. Cell adhesion was evaluated using scanning electron microscopy. Direct exposure to the 3D-printed resins and the self-curing acrylic caused slight reductions in cell viability compared to the control group in both microscopic analyses. 7AAD/Annexin V showed the highest percentage of viable WBCs for the conventional acrylic (34%), followed by UNIZ (35%), NextDent (42%), and Leaf Dental (36%) (ANOVA p < 0.05 Tukey’s post-hoc test p < 0.05). These findings suggest that 3D-printed resins could be considered safe for use in temporary restorations. Full article

Optimising the friction coefficient helps reduce friction losses and improve the efficiency of mechanical systems. The purpose of this study is to experimentally investigate the impact of roughness orientation on the friction coefficient in elastohydrodynamic (EHD) contact. Tests were carried out on a twin-disc machine. Three pairs of discs of identical material (nitrided steel) and geometry were tested: a smooth pair (the root mean square surface roughness Sq = 0.07 µm), a pair with transverse roughness and another with longitudinal roughness. The two rough pairs have similar roughness amplitudes (Sq = 0.5 µm). A comparison of the friction generated by these different pairs was carried out to highlight the effect of the roughness orientation under different operating conditions (oil injection temperature from 60 to 80 °C, Hertzian pressure from 1.2 to 1.5 GPa and mean rolling speed from 5 to 30 m/s). Throughout all the tests conducted in this study, longitudinal roughness resulted in higher friction than transverse, with an increase of up to 30%. Moreover, longitudinal roughness is more sensitive to variations in operating conditions. Finally, in all tests, the asperities of longitudinal roughness were found to influence the friction behaviour, unlike transverse roughness. Full article

Lubrication between the rail gauge face and wheel flange is necessary to improve vehicle performance and reduce component wear. One way to achieve this is to use a solid stick loaded against the wheel flange. This paper details twin-disc testing of eight stick products according to Annex H of EN 15427-2-1:2022 (previously Annex L of EN 16028:2012) and then describes a new assessment methodology using conditions more relevant to field application. EN 15427-2-1:2022 specifies a test involving the application of the product during wheel–rail specimen contact. Once a specified time has elapsed, product application ceases, and performance is assessed as the time taken for the friction coefficient to return to a nominal dry value. This is described as “retentivity”. In the new test, the product is applied whilst wheel and rail are out of contact, to allow the product to build up on the wheel, then the specimens are put into contact, under conditions representing 150 m of continuous, heavy flange contact; this process is repeated a set number of times. The new test showed that products that failed the current friction criteria successfully protect the wheel and rail from wear, which is ultimately the aim of the product application. Full article

Leaves react with rail steel and form a tribofilm, causing very low friction in the wheel/rail interface. This work uses twin-disc tribological testing with the addition of leaf particulates to simulate the reaction and resulting reduction in the friction coefficient in a laboratory setting. Diffuse Reflectance Fourier-Transform Infrared Spectroscopy was carried out on the organic material and the layers that formed on the twin-disc surface. Dark material, visibly similar to leaf layers formed on tracks during autumn, was used along with a transparent thin film. This “non-visible contamination” has been reported to cause low-adhesion problems on railways, but has not previously been characterised. This article discusses the nature of these layers and builds upon earlier studies to propose a degradation and bonding mechanism for the leaf material. This understanding could be used to improve friction management methods employed to deal with low adhesion due to leaves. Full article

This study presents a U-Net-based automatic segmentation framework for quantitative analysis of surface morphology in a PEEK-based composite following tribological testing. Controlled Pin-on-Disc tests were conducted to characterize tribological performance, worn surfaces were captured by laser scanning microscopy to acquire optical images and height maps, and the model produced pixel-level segmentation masks distinguishing different regions, enabling high-throughput, objective analysis of worn surface morphology. Sixty-three manually annotated image sets—with labels for fiber, third-body patch, and matrix regions—formed the training corpus. A 70-layer U-Net architecture with four-channel input was developed and rigorously evaluated using five-fold cross-validation. To enhance performance on the challenging patch and fiber classes, the top five model instances were ensembled through Bayesian-optimized weighted voting, achieving significant improvements in class-specific F1 metrics. Segmentation outputs on unseen data confirmed the method’s robustness and generalizability across complex surface topographies. This approach establishes a scalable, accurate tool for automated morphological analysis, with potential extensions to real-time monitoring and other composite systems. Full article

In precision cotton seeding, the toothed-disk precision seeder often experiences issues with missed seeding and multiple seeding. To promptly detect and address these abnormal seeding conditions, this study develops a modular photoelectric sensing monitoring system. Initially, the monitoring time window is divided using the capacitance sensing signal between two seed drop ports. Concurrently, a photoelectric monitoring circuit is designed to convert the time when seeds block the sensor into a level signal. Subsequently, threshold segmentation is performed on the time when seeds block the photoelectric path under different seeding states. The proposed spatiotemporal joint counting algorithm identifies, in real time, the threshold type of the photoelectric sensor’s output signal within the current monitoring time window, enabling the differentiation of seeding states and the recording of data. Additionally, an STM32 micro-controller serves as the core of the signal acquisition circuit, sending collected data to the PC terminal via serial port communication. The graphical display interface, designed with LVGL (Light and Versatile Graphics Library), updates the seeding monitoring information in real time. Compared to photoelectric monitoring algorithms that detect seed pickup at the seed metering disc, the monitoring node in this study is positioned posteriorly within the seed guide chamber. Consequently, the differentiation between single seeding and multiple seeding is achieved with greater accuracy by the spatiotemporal joint counting algorithm, thereby enhancing the monitoring precision of the system. Field test results indicate that the system’s average accuracy for single-seeding monitoring is 97.30%, for missed-seeding monitoring is 96.48%, and for multiple-seeding monitoring is 96.47%. The average probability of system misjudgment is 3.25%. These outcomes suggest that the proposed modular photoelectric sensing monitoring system can meet the monitoring requirements of precision cotton seeding at various seeding speeds. Full article

In dogs with intervertebral disc extrusion (IVDE), the Glasgow Composite Measure Pain Scale—Short Form (GCMPS) and the Sharp and Wheeler Grading Scale (SWGS) are routinely used in the evaluation of pain (GCMPS) and neurological function (SWGS). Additionally, quantitative sensory tests (QSTs) are increasingly being incorporated into veterinary clinical practice for pain characterisation. The aim was to investigate a possible relationship between the GCMPS, the SWGS, and mechanical thresholds (MTs) in 31 client-owned dogs with thoracolumbar IVDEs. Dogs were always assessed in the same order, starting with pain rating using the GCMPS, followed by classifying neurological severity using the SWGS, before determining MTs using a handheld pressure algometer. Dogs were evaluated over a five-day testing period (before surgery and on days one, two, three, and ten after surgery). The GCMPS and the SWGS data remained consistent across all days of testing. No statistically significant correlation or difference was observed between the scores. MTs showed a significant negative correlation with the GCMPS (r = −0.311; p < 0.001) and a positive one with the SWGS (r = 0.282; p = 0.002). The GCMPS and MTs showed a slight divergence in their progression. MTs might be more sensitive than GCMPS in reflecting clinical improvement and should be considered for clinical practice. Full article

Infections caused by Acinetobacter baumannii are increasing worldwide. We evaluated the antibiotic resistance profile, biofilm production, and the frequency of 12 genes encoding carbapenemases and 13 virulence factors in 90 isolates from patients of three hospitals in various regions of Poland. Antibiotic resistance survey was performed using the disc-diffusion method, genes encoding resistance to carbapenems and virulence factors were detected with PCR, and biofilm formation was tested using microtiter plates. A total of 52.2% of isolates were resistant to all tested antibiotic groups (penicillins with β-lactamase inhibitors, cephalosporins, carbapenems, aminoglycosides, fluoroquinolones, and trimethoprim plus sulfamethoxazole). Among the genes encoding carbapenem resistance, the bla_OXA-23 (68.9%), bla_OXA-40 (83.3%), and ISAba-bla_OXA-51 (18.9%) were detected. The ompA, ata, and recA genes responsible for biofilm formation, adhesion, and stress response, respectively, occurred in all isolates. Genes responsible for the production of other adhesins (bap—94.4%, espA—4.4%, chop—37.7%), biofilm formation (pbpG—90.0%), production of siderophore (basD—97.7%), toxins (lipA—92.2%, cpaA—1.1%), glycoconjugates (bfmR—84.4%), and inducing host cell death (fhaB—71.1%, abeD—93.3%) were also found. A total of 68.8% of isolates produced biofilm. The isolates from Masovia had more virulence genes than isolates from the other regions; moreover, all isolates from Masovia and West Pomerania were multidrug-resistant (MDR), including resistance to carbapenems. Full article

Background: Klebsiella variicola is a Gram-negative, capsulated, nonmotile, facultative anaerobic rod. It is one of the species belonging to the K. pneumoniae complex. The objective of this study was to gain insights into the antimicrobial resistance and virulence of K. variicola strains isolated from clinical samples from oncologic patients. Methods: Strain identification was performed using a mass spectrometry method. Whole genome sequencing was conducted for all analyzed strains. Antimicrobial susceptibility was determined using an automated method. The presence of antimicrobial resistance mechanisms and genes encoding extended-spectrum beta-lactamases (ESBL) was assessed using the double-disc synergy test and genotypic methods. Results: All isolates were identified as K. variicola using mass spectrometry and whole genome sequencing (WGS). All isolates were ESBL-positive, and two of them harbored the bla_CTX-M-15 gene. In our study, the bla_LEN-17 gene was detected in all strains. Genome sequence analysis of the K. variicola isolates revealed the presence of virulence factor genes, including entAB, fepC, ompA, ykgK, and yagWXYZ. Two different plasmids, IncFIB(K) and IncFII, were identified in all of the analyzed K. variicola strains. The detected virulence factors suggest the ability of the bacteria to survive in the environment and infect host cells. All isolates demonstrated in vitro susceptibility to carbapenems. Conclusions: Further studies are needed to confirm whether multidrug-resistant K. variicola strains represent an important pathogen in infections among oncologic patients. Full article

To address the problems of low crushing efficiency and uneven distribution in traditional straw crushing and returning machines for cotton stalk return operations in Xinjiang, a vertical straw crushing and returning machine with large and small dual-blade discs was designed, adapted to Xinjiang’s cotton planting model. The machine employs a differentiated configuration of large and small blade discs corresponding to four and two rows of cotton stalks, respectively, effectively reducing tool workload while significantly improving operational efficiency. A simulation model of the crushing and returning machine was developed using the discrete element method (DEM), and a flexible cotton stalk model was established to systematically investigate the effects of machine forward speed, crushing blade rotational speed, and knife tip-to-ground clearance on operational performance. Single-factor simulation experiments were conducted using crushing qualification rate and broken stalk drop rate as evaluation indicators. Subsequently, a multi-factor orthogonal field experiment was designed with Design-Expert software (13.0.1.0, Stat-Ease Inc, Minneapolis, MN, USA). The optimal working parameters were determined to be machine forward speed of 3.5 m/s, crushing blade shaft speed of 1500 r/min, and blade tip ground clearance of 60 mm. Verification tests demonstrated that under these optimal parameters, the straw crushing qualification rate reached 95.9% with a broken stalk drop rate of 15.5%. The relative errors were less than 5% compared to theoretical optimization values, confirming the reliability of parameter optimization. This study provides valuable references for the design optimization and engineering application of straw return machinery. Full article

This study looks at the effect of surface conditioners hydrofluoric acid (HFA), Ytterbium fibre laser (YFL), and Hydroxyapatite nanoparticles (HANPs) on the surface roughness (Ra) and shear bond strength (SBS) of different viscosity resin cements to lithium disilicate glass ceramic (LDC). A total of 78 IPS Emax discs were prepared and categorized into groups based on conditioning methods. Group 1 HFA–Silane (S), Group 2: YFL-S, and Group 3: HANPs-S. A scanning electron microscope (n = 1) and profilometer (n = 5) were used on each conditioned group for the assessment of surface topography and Ra. A total of 20 LDC discs for each conditioned group were subsequently categorized into two subgroups based on the application of high- and low-viscosity dual-cured resin cement. SBS and failure mode were assessed. ANOVA and post hoc Tukey tests were employed to identify significant differences in Ra and SBS among different groups. LDC conditioned with HFA-S, HANPs-S, and YFL-S demonstrated comparable Ra scores (p > 0.05). Also, irrespective of the type of conditioning regime, the use of low-viscosity cement improves bond values when bonded to the LDC. LDC treated with YFL-S and HANPs-S can serve as an effective substitute for HFA-S in enhancing the Ra and surface characteristics of LDC. The low-viscosity resin cement demonstrated superior performance by achieving greater bond strength. Full article

In this study, polymer matrix composites based on high-density polyethylene (HDPE) and recycled HDPE (HDPEr) were reinforced with zinc oxide nanoparticles (ZnO NPs). Four formulations (M1-M4) with HDPE/HDPEr/ZnO NP mass ratios of 50/50/0, 48/47/5, 45/45/10, and 43/42/15 were produced via melt injection molding. Disc-shaped samples (Ø30 ± 0.1 mm × 2 ± 0.1 mm) were evaluated in unaged and aged states (840 h at 100% humidity and 100 °C) using scanning electron microscopy, X-ray diffraction, ultraviolet–visible and Fourier-transform infrared spectroscopy, water absorption, thermal resistance, and mechanical and dielectric testing. Among all composites, M2 showed the best performance, with the highest aging resistance (estimated lifetime of 3891 h in humidity and 2361 h in heat). It also exhibited superior mechanical properties, with the highest indentation hardness, Vickers hardness, and elastic modulus before (0.042 GPa, 3.846 HV, and 0.732 GPa) and after aging under humidity (0.042 GPa, 3.932 HV, 0.706 GPa) and elevated temperature (0.085 GPa, 7.818 HV, 1.871 GPa). Although ZnO NPs slightly reduced electrical resistivity, M2 showed the most stable dielectric properties. In its unaged state, M2 had 22%, 30%, and 3% lower surface resistivity, volume resistivity, and dielectric strength, respectively, than M1 polymer. M2 was identified as the optimal formulation, combining mechanical strength, dielectric stability, and resistance to moisture and heat. Full article

This study investigated the effect of adding superhard ReB₂ to atmospheric plasma sprayed (APS) coatings based on 60 wt% Al₂O₃ and 40 wt% ZrO₂. The amorphous phases commonly present in such coatings are known to impair their performance. ReB₂ was introduced as a crystallization nucleus due to its high melting point. ReB₂ decomposes in the presence of moisture and oxygen into H₃BO₃, ReO₃, HBO₂, and HReO₄. ReB₂ was encapsulated with Al₂O₃ via metallothermic synthesis to improve moisture stability, yielding a powder with d₉₀ = 15.1 μm. After milling, it was added at 20 wt% to the Al₂O₃-ZrO₂ feedstock. Agglomeration parameters were optimized, and coatings were deposited under varying APS conditions onto 316L steel substrates with a NiAl bond coat. In the coating with the highest ReB₂ content, the identified phases included ReB₂ (2.6 wt%), Re (0.8 wt%), α-Al₂O₃ (30.9 wt%), η-Al₂O₃ (32.4 wt%), and monoclinic and tetragonal ZrO₂. The nanohardness of the coating, measured using a Vickers indenter at 96 mN and calculated via the Oliver–Pharr method, was 9.2 ± 1.0 GPa. High abrasion resistance was obtained for the coating with a higher content of η-Al₂O₃ (48.7 wt%). The coefficient of friction, determined using a ball-on-disc test with a corundum ball, was 0.798 ± 0.03. After 15 months, the formation of (H₃O)(ReO₄) was observed, suggesting initial moisture-induced changes. The results confirm that Al₂O₃-encapsulated ReB₂ can enhance phase stability and crystallinity in APS coatings. Full article