Search Results (51)

Piston pumps are core components in hydraulic systems, and their performance, efficiency, and stability significantly impact the operation of the entire system. The flow distribution method is a key factor determining the overall performance of the piston pump, directly affecting the pump’s output flow rate, pressure, and efficiency, and significantly influencing its working stability and reliability under different operating conditions. This paper reviews the structural principles, advantages, and disadvantages of current mainstream valve distribution, disc distribution, and shaft distribution methods, and discusses the main challenges they face in various applications. It focuses on analyzing how to improve piston pump performance by optimizing structural parameters, control strategies, and flow channel design. Furthermore, this paper introduces new flow distribution structures such as piston distribution and cylinder block distribution. The above provides a theoretical basis for the selection and innovation of flow distribution structures for piston pumps under different operating conditions in the future. Full article

This study addresses the impact-induced failure of drilling pump valves caused by uncontrolled disc–seat collisions by proposing a novel valve design incorporating a two-stage buffering mechanism. The design employs a wave spring as the primary buffer and an elastic sealing ring as the secondary buffer, effectively mitigating impact through staged energy dissipation. A nonlinear stiffness model of the wave spring, accounting for the transition between line and surface contact modes, was developed. Strong fluid–structure interaction transients were simulated using dynamic meshing and user-defined functions. A parametric study was conducted by systematically varying cylindrical spring stiffness (7.7–15 N/mm), preload (110–160 N), and wave spring type (D85 to D110). Results show that, compared to a conventional valve, the two-stage mechanism reduces impact velocity by 24.2%, accelerates opening response by 17.9%, and extends the closing phase by 0.28%. Increasing wave spring stiffness (from D85 to D110) decreases opening delay time by 98.7% and attenuates peak velocity by 44.4%. Optimized hybrid spring parameters can minimize closing delay height by 27.3%. By reducing seat erosion and suppressing vibration-induced failure, the two-stage buffering mechanism effectively extends valve service life and enhances operational reliability in high-cycle drilling operations. Full article

Disk-type electromagnetic direct-drive centrifugal pumps have broad application prospects in fluid transport due to their compact structure and seal-free design. However, the significant axial force caused by pressure imbalances on both sides of the impeller severely affects the operational stability and the service life of the pump. This study selected the IS50-32-160 pump as the research object, seeking to optimize various balance hole structures for reducing axial force and enhancing pump efficiency. Using ANSYS-ICEM 2022 for hydrodynamic performance mesh generation and Fluent for numerical simulations, we systematically analysed 24 balance hole models with varying diameters, lengths and aperture gradient profiles to evaluate their effects on pump hydrodynamic performance, motor air-gap pressure, leakage rate and axial force. The results demonstrate that the balance hole diameter predominantly affects axial thrust, whereas the length exhibits negligible influence. Specifically, when the diameter was increased from 0 to 8 mm, the axial force dropped sharply, from 703.45 N to 125.57 N. The most pronounced reduction, of 54.7%, occurred within the 3 to 5 mm diameter range, after which the decline rate significantly slowed. In contrast, increasing the length from 84 to 100 mm only caused a marginal 4.08% rise in axial force, from 307.22 N to 320.30 N. The diverging balance holes, characterized by a linear diameter expansion from the shaft end toward the impeller side, achieved continuous and stable pressure distribution. This design not only effectively mitigated axial force but also prevented abrupt pressure fluctuations at the shaft end. The study confirms the feasibility of improving pump performance through balance hole optimization and provides a theoretical foundation for designing disk-type electromagnetic direct-drive centrifugal pumps. Full article

The sea surface microlayer (SML) is a critical biogeochemical boundary, playing a key role in air–sea exchange processes, yet its sampling remains challenging due to potential dilution from subsurface water layers, susceptibility to contamination and labor- and time-consuming procedures. The design, development and operational verification of a research unmanned surface vehicle (USV), equipped with samplers for collecting both sea surface microlayer and subsurface water samples (SSW), are described in this study. The InterSeA autonomous vessel is of the catamaran type, equipped with an SML sampler consisting of rotating glass discs and a peristaltic pump for collecting SSW samples. Verification analysis with traditional manual sampling techniques (glass plate and mesh screen) revealed that the InterSeA achieved comparable results in terms of reproducibility and contamination control for both the inorganic and organic analytes examined. The results obtained highlight the effectiveness of autonomous platforms in achieving reliable, low-contamination SML sampling, emphasizing their suitability for broader use in marine biogeochemical research demanding high resolution and minimally disturbed interface measurements. InterSeA is one of the smallest and lightest USVs using rotating glass discs for SML sampling. Full article

Microfluidics enables precise manipulation of scarce Traditional Chinese Medicine (TCM) samples while accelerating analysis and enhancing sensitivity. Device-level structures explain these gains: staggered herringbone and serpentine mixers overcome low-Reynolds-number constraints to shorten diffusion distances and reduce incubation time; flow-focusing or T-junction droplet generators create one-droplet–one-reaction compartments that suppress cross-talk and support high-throughput screening; “Christmas-tree” gradient generators deliver quantitative dosing landscapes for mechanism-aware assays; micropillar/weir arrays and nanostructured capture surfaces raise surface-to-volume ratios and probe density, improving capture efficiency and limits of detection; porous-membrane, perfused organ-on-a-chip architectures recreate apical–basolateral transport and physiological shear, enabling metabolism-aware pharmacology and predictive toxicology; wax-patterned paper microfluidics (µPADs) use capillary networks for instrument-free metering in field settings; and lab-on-a-disc radial channels/valves exploit centrifugal pumping for parallelised workflows. Framed by key performance indicators—sensitivity (LOD/LOQ), reliability/reproducibility, time-to-result, throughput, sample volume, and sustainability/cost—this review synthesises how such structures translate into value across TCM quality/safety control, toxicology, pharmacology, screening, and delivery. Emphasis on structure–function relationships clarifies where microfluidics most effectively closes gaps between chemical fingerprints and biological potency and indicates practical routes for standardisation and deployment. Full article

Fly ash from coal-fired power plants is a promising precursor for zeolite synthesis due to its aluminosilicate-rich composition. However, its direct utilization is often limited by impurities and a low silicon-to-aluminum ratio (SAR). This study demonstrates the conversion of Class C fly ash from the Soma thermal power plant (Turkey) into FAU- and CHA-type zeolites through optimized acid leaching and hydrothermal synthesis. Acid treatment increased the SAR from 1.33 to 2.85 and effectively reduced calcium-, sulfur-, and iron-bearing impurities. The SAR enhancement by acid leaching was found to be reproducible among Class C fly ashes, whereas Class F materials exhibited a limited response due to their acid-resistant framework. Subsequent optimization of alkaline fusion-assisted synthesis enabled selective crystallization of FAU and CHA, while GIS and MER appeared under prolonged crystallization or higher alkalinity. SEM revealed distinct morphologies, with MER forming rod-shaped clusters, and CHA exhibiting disc-like aggregates. Water sorption analysis showed superior uptake for metastable FAU (~23 wt%) and CHA (~18 wt%) compared to stable GIS and MER (~12–13 wt%). Overall, this study establishes a scalable and sustainable route for producing high-performance zeolites from industrial fly ash waste, offering significant potential for adsorption-based applications in dehumidification, heat pumps, and gas separation. Full article

Reciprocating liquid hydrogen pumps are essential equipment for hydrogen refueling stations with liquid hydrogen stored. The valves play a crucial role in facilitating unidirectional flow and the pressurization of liquid hydrogen within the pump. This paper establishes a comprehensive numerical model to simulate the whole working cycle of a reciprocating liquid hydrogen pump. The influence of valve parameters and pump operating conditions on the motion characteristics of valves, including lift, closing lag angle, and impact velocity, is investigated. The results indicate that with the maximum lift of the suction valve at 10 mm and the discharge valve at 5 mm, the closing lag angle is minimal, and the impact velocity of the valve falls within an acceptable range. The optimal rotation speed range is between 200 and 300 rpm, within which both the closing lag angle and impact velocity of valves are minimized. Excessive maximum lift and low rotational speed lead to significant oscillations and high impact velocity in valve movement with the effects being more pronounced in the suction valve. The effects of the subcooling degree of inflow liquid hydrogen on the valve motion are further analyzed. The findings suggest that the subcooling degree of inflow liquid hydrogen helps inhibit the vaporization in the pump operation and ensures the valves work correctly. This work would contribute to pump optimization and valve collision failure analysis in reciprocating liquid hydrogen pumps. Full article

This study explores the performance and flow characteristics of radial labyrinth pumps (RLPs) under various geometrical configurations and operating conditions. Experimental investigations and numerical simulations were conducted to evaluate the impact of design parameters such as blade geometry, channel width and blade angle on pump hydraulic performance. The numerical model, developed using the realizable k-ε turbulence model, was validated with experimental data, achieving satisfactory convergence (4.8%—bladed active disc operating with a smooth passive disc and 3.0%—bladed active disc operating with a bladed passive disc). Analysis of the velocity profiles and vortex structures formed between the active and passive discs was performed. These findings underscore the importance of optimizing disc geometry to balance centrifugal effects and momentum exchange. The obtained head for the model with a bladed active disc operating with a smooth passive disc was H = 24.1 m, while, for the bladed active disc operating with a bladed passive disc, it was almost 1.7 times higher at H = 40.3 m. Additionally, the research identifies potential zones within the pump where energy transfer processes differ, providing insight into targeted design improvements. The findings provide valuable information on the optimization of RLP designs and their broader applicability. Full article

Hydraulic actuation systems are widely used in industries such as aerospace, the marine industry, off-highway vehicles, and manufacturing. There has been a shift from the hydraulic distribution of power from a centralized supply to electrical power distribution, to reduce the maintenance requirements and weight and improve the efficiency. However, hydraulic actuators have many advantages, such as power density, durability, and controllability, so the ability to convert electrical to hydraulic power locally to drive an actuator is important. Traditional hydraulic pumps are inefficient and unsuitable for low-power applications, making piezopumps a promising alternative for the conversion of electrical to hydraulic power in the sub-100 W range. Currently, the use of piezopumps is limited by their maximum power (typically a few watts or less) and low flows. This paper details the design, simulation, and testing of a multi-cylinder piezopump designed to push the envelope of the power output. The simulation results demonstrate that pumps with two or three cylinders show increasing benefits in terms of hydraulic and electrical performance due to the reduced flow and current ripple compared to a single-cylinder pump. The experimental results from a two-cylinder pump confirm this, and the effect of the phase relationship between the drive signals is investigated in detail. The experimental pump has fast-acting disc-style reed non-return valves, allowing piezostack drive frequencies of up to 1.4 kHz to be used. Custom power electronics tailored to the pump are developed. These features are critical in demonstrating the potential for multi-cylinder piezopumps to play an important role as a future actuation solution. Full article

To address the problem of tribological failure in an aircraft piston pump valve plate pair, the friction and wear properties of the valve plate pair materials (W9Mo3Cr4V-HAl61-4-3-1) of an axial piston pump at a certain speed and load were studied using a disc-ring tester under lubrication with No. 15 aviation hydraulic oil. The results show that the friction coefficient (COF) fluctuated in the range of 0.019~0.120 when the load (L) increased from 30 N to 120 N, and the speed increased from 100 r/min to 500 r/min. With the increase in the rotational speed, the COF of the valve plate pair decreased first and then increased. When the rotation speed (V) was 300 r/min, the relative COF was the smallest. Under L lower than 60 N, abrasive wear was the main wear mechanism. Under L higher than 90 N, the main wear mechanism was adhesive wear but mild oxidation wear also occurred. In addition, based on the V, L, radius (R), and test duration (T), which affected COF, the random forest regression (RFR) algorithm, the bagging regression (BR) algorithm, and the extra trees regression (ETR) algorithm were used as machine learning methods to predict the COF of the valve plate pair. Mean absolute error (MAE), root mean square error (RMSE), and coefficient of determination (R²) were used to evaluate its performance, with the results showing that the ETR prediction model was the best method for predicting COF. The results of the machine learning also showed that the contributions of V, L, R, and T were 43.56%, 36.76%, 13.13%, and 6.55%, respectively, indicating that V had the greatest influence on the COF of the W9Mo3Cr4V/HAl61-4-3-1 friction pair. This study is expected to provide support for the rapid development of new valve plate pair materials. Full article

Background: The aging of the population in developing and developed countries has led to a significant increase in the health burden of spinal diseases. These elderly patients often have a number of medical comorbidities due to aging. The need for minimally invasive techniques to address spinal disorders in this elderly population group cannot be stressed enough. Minimally invasive spine surgery (MISS) has several proven benefits, such as minimal muscle trauma, minimal bony resection, lesser postoperative pain, decreased infection rate, and shorter hospital stay. Methods: A comprehensive search of the literature was performed using PubMed. Results: Over the past 40 years, constant efforts have been made to develop newer techniques of spine surgery. Endoscopic spine surgery is one such subset of MISS, which has all the benefits of modern MISS. Endoscopic spine surgery was initially limited only to the treatment of lumbar disc herniation. With improvements in optics, endoscopes, endoscopic drills and shavers, and irrigation pumps, there has been a paradigm shift. Endoscopic spine surgery can now be performed with high magnification, thus allowing its application not only to lumbar spinal stenosis but also to spinal fusion surgeries and cervical and thoracic pathology as well. There has been increasing evidence in support of these newer techniques of spine surgery. Conclusions: For this report, we studied the currently available literature and outlined the historical evolution of endoscopic spine surgery, the various endoscopic systems and techniques available, and the current applications of endoscopic techniques as an alternative to traditional spinal surgery. Full article

Straight radial impeller disc pumps are widely used in several industrial applications for hard-to-pump working flow media, such as two-phase inlet conditions, either including non-miscible bubbles or solid particles with a high concentration within the main working flow. Compared with conventional pump designs, these pumps have not been widely studied, because of their particular simple design and low efficiency values that can however reach a maximum value of 0.5 with a good pressure increase in single-phase conditions. Regarding this, no basic analysis has been performed to build one-dimensional design rules considering the relative effects of design parameters proper to these unusual designs like the blade number, blade height and disc spacing. This step is an important one for two-phase flow performance evaluations which are usually derived from single-phase ones as for conventional pumps. Two different disc pump designs with, respectively, 8 and 10 radial blades, are numerically and experimentally investigated. Experimental investigations are performed in an open loop tap water test facility, under various working conditions, combining flow rate and rotational speed variations. The overall pump performances are compared and analyzed, including cavitation onset phenomena that have been found to influence the experimental performances of both pumps. The overall performance modification between both impeller designs is analyzed. Comparisons between CFD and experimental results give reliable results and can be considered to cover a sufficiently wide range of design parameters allowing us to build future adapted design rules for such specific designs. Full article

Disc pumps have obvious advantages in dealing with difficult-to-pump media. Energy efficiency and sustainable energy management are important topics with regard to reducing costs and promoting carbon neutrality. Though the concept of the disc pump was proposed in the 1850s, development was slow and limited by its initial model. However, with the development of industries such as petrochemicals and food, the efficient pumping of difficult-to-pump media is much needed, but facing challenges. Therefore, research on energy-efficient disc pumps is particularly important moving forward. In this paper, the available information from the open literature about the research and development of the disc pump will be thoroughly reviewed. It focuses on the historical development, energy efficiency and physical model application of the disc pump. The review ends with a proposal for the direction of future development, and in this aspect, it is proposed that the energy efficiency prediction model based on velocity slip theory, the energy management system based on multi-scenarios and the design method based on energy conversion theory are important. The latest achievements in energy conversion are given. This review also provides a new perspective for the development of energy-efficient disc pumps. Full article

In order to better understand the extrusion process mechanism of plant protein inside a barrel, the parameter changes and flow characteristics of fluids under conveying, kneading block and reversing elements were investigated with numerical simulation. The results showed that the shear rate increased obviously with the increase in pitch; the shear rate value of the reversing element was larger, while that of the kneading block was the opposite. The screw combinations of conveying, kneading blocks and reversing elements all have a certain degree of mixing effect on the particles, and the reduction in pitch can effectively increase the mixing effect of the particles. The conveying element can provide a relatively constant acceleration for the particles, due to the pumping capability and pressure buildup as the pitch increases. The kneading block and the reversing element can increase the leakage flow between the discs and backflow, resulting in an extension of the residence time distribution that facilitates fluid interaction in the barrel and improves the dispersion of the particles. The restraint by the reversing element on the particles is obviously weaker than that of the kneading block and shows a higher particle mixing degree. Overall, the influence of different elements on the flow condition, mixing degree and residence time is significantly different, which improves the process controllability and provides references for potential applications to meet multiple demands. Full article

The identification and recovery of suspected human biofluid evidence can present a bottleneck in the crime scene investigation workflow. Crime Scene Investigators typically deploy one of a number of presumptive enhancement reagents, depending on what they perceive an analyte to be; the selection of this reagent is largely based on the context of suspected evidence and their professional experience. Positively identified samples are then recovered to a forensic laboratory where confirmatory testing is carried out by large lab-based instruments, such as through mass-spectrometry-based techniques. This work proposes a proof-of-concept study into the use of a small, robust and portable ion mobility spectrometry device that can analyse samples in situ, detecting, identifying and discriminating commonly encountered body fluids from interferences. This analysis exploits the detection and identification of characteristic volatile organic compounds generated by gentle heating, at ambient temperature and pressure, and categorises samples using machine learning, providing investigators with instant identification. The device is shown to be capable of producing characteristic mobility spectra using a dual micro disc pump configuration which separates blood and urine from three visually similar interferences using an unsupervised PCA model with no misclassified samples. The device has the potential to reduce the need for potentially contaminating and destructive presumptive tests, and address the bottleneck created by the time-consuming and laborious detection, recovery and analysis workflow currently employed. Full article