Search Results (50)

Increasing water scarcity in arid regions has prompted the mining industry to develop strategies to maximize water recovery and reuse, especially in tailings treatment processes. In this context, the present investigation evaluated the effects of sodium polyacrylate (NaPA) on the compressibility and viscoelasticity of clayey tailings in the presence of hard water containing calcium and magnesium. To this end, clayey slurries were analyzed using rheological tests (rheograms and oscillatory viscoelasticity), zeta potential measurements, and compressibility tests using batch centrifugation. The yield stress was determined using the Herschel–Bulkley model, while the compressive yield stress (Py(Φ)) was calculated as a key indicator to characterize the degree of sediment consolidation. The results showed that NaPA, due to its anionic nature and high degree of ionization at pH 8, induces effective particle dispersion by increasing electrostatic repulsion and decreasing the interaction force between particles, which reduces both rheological parameters and compressive yield stress. For the 70/30 quartz/kaolin mixture, the yield stress decreased from 70.54 to 61.64 Pa in CaCl₂ and from 57.51 to 52.95 Pa in MgCl₂ in the presence of NaPA. It was also observed that suspensions in the presence of magnesium ions presented greater compressibility than those with calcium, attributable to the greater hydration radius of magnesium (10.8 Å), which favors less dense and more easily deformable network structures. Furthermore, a higher proportion of kaolin in the mixture resulted in higher yield stresses, a product of the clay’s laminar structure, colloidal size, and high surface area, both in the absence and presence of NaPA. Overall, the results show that incorporating NaPA significantly improves the compressibility and rheology of clayey tailings in hard water, offering a promising alternative for optimizing water recovery and improving tailings management efficiency in the context of water restrictions. Full article

This study systematically investigates how thiol–disulfide interactions influence the structure and mechanical properties of casein gels. Acid gels were prepared from suspensions of micellar casein (MC) powder that were heat-treated at 70 °C. Thiol groups were variably blocked with N-ethylmaleimide (NEM). The gels were characterized using stress–strain measurements, rheological analyses, and confocal microscopy. The stress–strain curves exhibited a biphasic behavior, with an initial linear elastic phase followed by a linear plastic region and a nonlinear failure zone. Compared to control samples, the addition of 100 mM NEM reduced the gel strength by 50%, while G′ and G″ increased by around 100%, unexpectedly. NEM-treated gels consist of uniformly sized building blocks coated with a whey protein layer. Strong physical interactions and dense packing enhance viscoelasticity under short deformations but reduce the compressive strength during prolonged loading. In contrast, control samples without NEM demonstrate weak viscoelasticity and increased compressive strength. The former is attributed to a broader particle size distribution from lower acid stability in the untreated gels, while the particularly high compressive strength of heat-treated gels additionally results from disulfide cross-links. The results show that thiol blocking and heating enable the targeted formation of acid casein gels with high shear stability but a low compressive strength. Full article

Recycling extracellular polymeric substances (EPSs) from excess sludge in wastewater treatment plants has garnered significant research attention. Membrane separation offers a promising approach for EPS concentration; however, membrane fouling remains a critical challenge. Previous studies demonstrate that Ca²⁺ addition effectively mitigates membrane fouling. This study reveals that Ca²⁺ mixing modes govern membrane fouling in the dead-end ultrafiltration of both the practical EPS and model EPS [sodium algiante (SA)]. The interaction mechanisms between Ca²⁺ and the EPS under varied mixing conditions and their impact on filtration performance were systematically investigated. At a low Ca²⁺ concentration, the addition sequence critically influenced colloidal particle sizes formed via Ca²⁺-EPS interactions, altering the cake layer structure governing filtration resistance; these effects diminished at higher Ca²⁺ concentrations. In suspensions prepared by adding EPS to Ca²⁺ solution (EPS-Ca), a portion of the EPS became encapsulated within an EPS-Ca layer formed through Ca²⁺ EPS binding, reducing free EPS concentration and enlarging colloidal aggregates. This encapsulation reduced EPS-mediated membrane fouling, thereby lowering filtration resistance. Conversely, in suspensions prepared by adding Ca²⁺ to EPS solution (Ca-EPS), more complete Ca²⁺ EPS interactions formed a dense crosslinked structure with smaller colloids on membrane surfaces, intensifying fouling and resistance. Additionally, EPS-Ca exhibited higher compressibility than Ca-EPS, though both exhibited comparable filtration resistance under high-pressure conditions. These results offer critical insights into optimizing EPS ultrafiltration concentration to mitigate membrane fouling through Ca²⁺ addition strategies. Full article

This study presents a novel unresolved SPH-DEM coupling framework to investigate the complex interactions between rising gas bubbles and sinking solid particles in multiphase systems. Traditional numerical methods often struggle with large deformations, multiphase interfaces, and computational efficiency when simulating dense particle-laden flows. To address these challenges, the proposed model leverages SPH’s Lagrangian nature to resolve fluid motion and bubble dynamics, while the DEM captures particle–particle and particle–bubble interactions. An unresolved coupling strategy is introduced to bridge the scales between fluid and particle phases, enabling efficient simulations of large-scale systems with discrete bubbles/particles. The model is validated against benchmark cases, including single bubbles rising and single particle’s sedimentation. Simulation studies reveal the effects of particle/bubble number and initial distance on phase interaction patterns and clustering behaviors. Results further illustrate the model’s capability to capture complex phenomena such as particle entrainment by bubble wakes and hindered settling in dense suspensions. The framework offers a robust and efficient tool for optimizing industrial processes like mineral flotation, where bubble–particle dynamics play a critical role. Full article

This work presents a new approach for the fabrication of 316L/Al₂O₃ composites, based on a combination of spray granulation, radio frequency (RF) plasma spheroidization and spark plasma sintering (SPS). Initially, a suspension containing 316L and alumina powders is formulated by precisely adjusting the pH and selecting an appropriate dispersant, thereby ensuring homogeneous dispersion of the constituents. The spray granulation process then produces granules with controlled size and morphology. RF plasma spheroidization, carried out using a TekSphero-40 system, is investigated by varying parameters such as the power, gas flow rates, injection position and feed rate, in order to optimize the formation of spherical and dense particles. The analysis reveals a marked sensitivity to heat transfer from the plasma to the particles, with a tendency for fine particles to segregate, which underscores the necessity for precise control of the processing conditions. Finally, SPS densification, performed under a constant pressure and a rigorously controlled thermal cycle, yields composites with excellent density and hardness characteristics. This study thus demonstrates that the proposed hybrid process offers an optimal synergy between a uniform distribution of alumina and a controlled microstructure, opening up promising avenues for the design of high-performance composite materials for demanding applications. Full article

In the last decade, it has been observed that the field of biomaterials has gained the attention of the researchers. This study presents the physicochemical and biological properties of coatings based on chromium-doped hydroxyapatite (CrHAp) and chromium-doped hydroxyapatite enriched with amoxicillin (CrHApAx). The coatings were obtained for the first time using the dip coating technique, beginning from dense suspensions of CrHAp and CrHApAx. The obtained layers were then analyzed by various methods in order to have a comprehensive overview of their physicochemical properties. Stability studies performed using ultrasound measurements showed that the CrHAp suspension has very good stability (S = 6.86·10⁻⁶ s⁻¹) compared to double-distilled water. The CrHApAx suspension (S = 0.00025 s⁻¹) shows good but weaker stability compared to that of the CrHAp suspension. Following XRD studies, a single hydroxyapatite-specific phase was observed in the CrHAp sample, while in the case of the CrHApAx sample, an amoxicillin-specific peak was also observed. The AFM results showed that the CrHAp coatings had a surface topography of a homogenous and uniform layer, with no significant cracks and fissures, while the CrHApAx coatings exhibited a surface morphology of homogenous layers formed of particles conglomerates. The biocompatibility of CrHAp and CrHApAx coatings was assessed using the MG63 cell line. The cytotoxicity of the coatings was evaluated by measuring cell viability with the aid of an MTT assay after 24, 48, and 72 h of incubation with the CrHAp and CrHApAx coatings. The results demonstrated that both CrHAp and CrHApAx coatings exhibited good biocompatibility for all the tested time intervals. The in vitro antibacterial activity of the coatings was also assessed against Pseudomonas aeruginosa 27853 ATCC (P. aeruginosa) bacterial cells. The potential of P. aeruginosa bacterial cells to adhere and develop on the surfaces of CrHAp and CrHApAx coatings was also investigated using AFM analysis. The findings of the biological assays suggest that CrHAp and CrHApAx coatings could be considered as promising candidates for biomedical applications, including the development of novel antimicrobial materials. Full article

Background: Cystic fibrosis is a hereditary disease, which causes the accumulation of dense mucus in the lungs accompanied by frequent local inflammation. The non-steroidal anti-inflammatory drug ibuprofen (IBU) and the mucolytic mannitol (MAN) can treat these symptoms. Compared to per os administration, a lower dose of these drugs is sufficient to achieve the desired effect by delivering them in a pulmonary manner. However, it is still a challenge to administer high drug doses to the lungs. We aim to develop two inhaled powder formulations, a single-drug product of MAN and a combined formulation containing IBU and MAN. Methods: MAN was dissolved in an aqueous solution of Poloxamer-188 (POL). In the case of the combined formulation, a suspension was first prepared in a planetary mill via wet milling in POL medium. After the addition of leucine (LEU), the formulations were spray-dried. The prepared DPI samples were analyzed by using laser diffraction, scanning electron microscopy, powder X-ray diffraction, differential scanning calorimetry, density tests, in vitro aerodynamic studies (Andersen Cascade Impactor, Spraytec^® device), in vitro dissolution tests in artificial lung fluid, and in silico tests with stochastic lung model. Results: The DPIs showed suitability for inhalation with low-density spherical particles of appropriate size. The LEU-containing systems were characterized by high lung deposition and adequate aerodynamic diameter. The amorphization during the procedures resulted in rapid drug release. Conclusions: We have successfully produced a single-drug formulation and an innovative combination formulation, which could provide complex treatment for patients with cystic fibrosis to improve their quality of life. Full article

The transportation of coal-based solid waste filling slurry (CSWFS) through pipelines for underground goaf injection is essential for enhancing mine safety and promoting green, low-carbon coal mining. To address the issue of pipeline blockage caused by the suspension sensitivity of CSWFS during long-distance transportation, this study proposes the addition of the suspending agent hydroxypropyl methyl cellulose (HPMC) to transform the filling slurry into a stable suspending slurry. The mechanism by which the suspending agent modifies the rheological property of CSWFS was elucidated and verified. Firstly, an evaluation index system for the suspending state of CSWFS based on the “experimental test and theoretical calculation” was established. The values for layering degree, bleeding rate time-loss, and the corresponding average time-loss rate over 0 to 120 min of A1–A5 CSWFS were recorded as 24 mm–2 mm, 3.0–0.2%, 252.4–54.2%, and 149.6–14.6%, respectively. The concentration gradient evaluation result, C/C_A = 0.91 (≥0.8), confirmed that the suspending agent maintained a stable suspending state over time for CSWFS. Secondly, it was demonstrated that the suspending agent HPMC modified the rheological property of A1–A5 CSWFS by increasing its plastic viscosity, which strengthened the viscous resistance to particle settling, thereby transforming a semi-stable slurry into a stable one. Additionally, the formation of a spatial suspending network by the suspending agent ensures that no pipeline blockage accidents occured in practical engineering applications. Furthermore, the XRD and SEM tests were utilized to verify the microstructure of the top (T) and bottom (B) samples in A4 block. It was concluded that the type of hydration products, occurrence forms, lapping compactness, and microstructural development were consistent, ultimately forming a high-strength, dense, hardened filling block. Finally, numerical simulation confirmed that the addition of suspending agent in A4 slurry formed a comprehensive spatial suspending network and a well-structured, unified system. This is one effective approach which could contribute to addressing the technical issue of pipeline blockage during long-distance pipeline transportation. Full article

Sedimentation is an undesirable phenomenon that complicates the design of microsystems that exploit dense microparticles as delivery tools, especially in biotechnological applications. It often informs the integration of continuous mixing modules, consequently impacting the system footprint, cost, and complexity. The impact of sedimentation is significantly worse in systems designed with the intent of particle metering or binary encapsulation in droplets. Circumventing this problem involves the unsatisfactory adoption of gel microparticles as an alternative. This paper presents two solutions—a hydrodynamic solution that changes the particle sedimentation trajectory relative to a flow-rate dependent resultant force, and induced hindered settling (i-HS), which exploits Richardson–Zaki (RZ) corrections of Stokes’ law. The hydrodynamic solution was validated using a multi-well fluidic multiplexing and particle metering manifold. Computational image analysis of multiplex metering efficiency using this method showed an average reduction in well-to-well variation in particle concentration from 45% (Q = 1 mL/min, n = 32 total wells) to 17% (Q = 10 mL/min, n = 48 total wells). By exploiting a physical property (cloud point) of surfactants in the bead suspension in vials, the i-HS achieved a 58% reduction in the sedimentation rate. This effect results from the surfactant phase change, which increases the turbidity (transient increase in particle concentration), thereby exploiting the RZ theories. Both methods can be used independently or synergistically to eliminate bead settling in microsystems or to minimize particle sedimentation Full article

Higher operating temperatures for gas turbine engines require highly durable thermal barrier coatings (TBCs) with improved insulation properties. A suspension plasma spray process (SPS) had been developed for the deposition of columnar-structured TBCs. SPS columnar TBCs are normally achieved at a short standoff distance (50.0 mm–75.0 mm), which is not practical when coating complex-shaped engine hardware since the plasma torch may collide with the components being sprayed. Therefore, it is critical to develop SPS columnar TBCs at longer standoff distances. In this work, a commercially available pressure-based suspension delivery system was used to deliver the suspension to the plasma jet, and a high-enthalpy TriplexPro-210 plasma torch was used for the SPS coating deposition. Suspension injection pressure was optimized to maximize the number of droplets injected into the hot plasma core and achieving the best particle-melting states and deposition efficiency. The highest deposition efficiency of 51% was achieved at 0.34 MPa injection pressure with a suspension flow rate of 31.0 g/min. With the optimized process parameters, 1000 μm thick columnar-structured SPS 8 wt% Y₂O₃-stabilized ZrO₂ (8YSZ) TBCs were successfully developed at a standoff distance of 100.0 mm. The SPS TBCs have a columnar width between 100 μm and 300 μm with a porosity of ~22%. Furnace cycling tests at 1125 °C showed the SPS columnar TBCs had an average life of 1012 cycles, which is ~2.5 times that of reference air-plasma-sprayed dense vertically cracked TBCs with the same coating thickness. The superior durability of the SPS columnar TBCs can be attributed to the high-strain-tolerant microstructure. SEM cross-section characterization indicated the failure of the SPS TBCs occurred at the ceramic top coat and thermally grown oxide (TGO) interface. Full article

Used water treatment is one of the most important aspects of environmental protection regarding industrial processes. Particulate matter dispersions affect water parameters; for example, increased pH values such as 10.21 are found for used floor tile water, and values of 10.84 are found for used wall tile water. However, pH decreases to about 9.42 after the sediment filtration process. This influences water turbidity, which is higher for used wall tile water due to its finer suspensions, and it is considerably decreased after the filtration process. Thus, the main aim of the present research is to investigate particulate matter dispersion into the water flows that are involved in ceramic tile technological processes before and after treatment at used water treatment facilities. X-ray diffraction (XRD) coupled with mineralogical optical microscopy (MOM) reveals that waters from wall tiles and floor tiles have similar mineral dispersions, containing mineral particles of quartz (5–50 μm), kaolinite (1–30 μm), and mullite (5–125 μm). Glass particles (having a dark appearance at MOM investigation) were also found in both samples in a size range of 20–55 μm. High-resolution SEM imaging coupled with the EDS elemental analysis confirms the XRD and MOM observations. Water samples collected after treatment at the treatment facility reveal a significant reduction in the particulate matter MOM, evidencing only small traces of quartz, kaolinite, and mullite in a size range of 1–15 μm, with most of the particles being attached to the filters, as confirmed by XRD. Atomic force microscopy (AFM) effectuated on this sample reveals the presence of kaolinite nanoparticles with a tabular–lamellar aspect and sizes ranging from 40 to 90 nm. The obtained results prove the efficacy of the filtering system regarding targeted particulate matters, ensuring water recirculation into the technological processes. The sludge resulting from the filtration process presents with a dense grainy structure of sediment particles containing quartz, mullite, and kaolinite, along with traces of iron hydroxide crystallized as goethite. Therefore, it cannot be reused in the technological flux, as the iron causes glaze staining; but the observed microstructure, along with the mineralogical composition, indicates that it could be used for other applications, such as ecological bricks or plasters, which will be further investigated. Full article

The main objective of this study was to use flash boiling atomization as a new method to inject suspensions with high solid content into the high-power plasma flow. The water-based suspension was prepared with submicron titanium oxide particles with an average size of 500 nm. The investigated solid concentrations were 20, 40, 55 and 70 wt%. Two plasma torches operated at 33, 70 and 110 kW were used to investigate the effect of increasing power on the deposited microstructure and deposition efficiency. At low torch power, the deposition efficiency decreased with increasing solid concentration, and deposits with a high number of unmelted particles were obtained with 70 wt% suspensions. At high torch power, the deposition efficiency increased with increasing solid concentration, and dense deposits were obtained with 70 wt% suspensions. XRD analysis was performed on all deposits to determine the distribution of rutile and anatase phases. The percentage of the anatase phase varied from 35.7% to 66.9%, depending on the power input and solid concentration. Full article

The current state of the rheology of various polymeric and other materials containing a high concentration of spherical solid filler is considered. The physics of the critical points on the concentration scale are discussed in detail. These points determine the features of the rheological behavior of the highly filled materials corresponding to transitions from a liquid to a yielding medium, elastic–plastic state, and finally to an elastic solid-like state of suspensions. Theoretical and experimental data are summarized, showing the limits of the most dense packing of solid particles, which is of key importance for applications and obtaining high-quality products. The results of model and fine structural studies of physical phenomena that occur when approaching the point of filling the volume, including the occurrence of instabilities, are considered. The occurrence of heterogeneity in the form of individual clusters is also described. These heterogeneous objects begin to move as a whole that leads to the appearance of discontinuities in the suspension volume or wall slip. Understanding these phenomena is a key for particle technology and multiphase processing. Full article

A dual fluidized bed (DFB) reactor is the main operating system of various energy-efficient and clean utilization technologies. The gas-solid flow characteristics of the DFB reactor greatly affect the efficiency of various technologies. A large-scale DFB reactor with a maximum height of 21.6 m was built and relevant cold mode tests were carried out in this study. The effects of the superficial gas velocity of both beds, static bed height and particle size on the distribution of both pressure and solid suspension density, solid circulation rate, solid inventory distribution ratio and other characteristics were studied. For 282 μm-particles, the solid suspension density in the dense phase zone of the two beds was 100–400 and 400–800 kg/m³, respectively, when the static bed height was 0.65 m; the solid circulation rate was about 0.87–1.75, 1.04–3.04 and 1.13–3.69 kg/(m²s) when the static bed height was 0.65, 0.95 and 1.25 m, respectively. The solid circulation rate was positively correlated with the static bed height and the superficial gas velocity of both beds, yet negatively correlated with the particle size. Additionally, the empirical equation of solid circulation rate and the empirical equation of solid inventory distribution ratio were proposed, respectively. The material control method of the DFB reactor is put forward. Full article

The compliance of conventional granular jamming universal grippers is limited due to the increasing friction among particles when enveloping an object. This property limits the applications of such grippers. In this paper, we propose a fluidic-based approach for universal gripper which has a much higher compliance compared to conventional granular jamming universal grippers. The fluid is made of micro-particles suspended in liquid. Jamming transition of the dense granular suspension fluid from a fluid (hydrodynamic interactions) to solid-like state (frictional contacts) in the gripper is achieved by external pressure from the inflation of an airbag. The basic jamming mechanism and theoretical analysis of the proposed fluid is investigated, and a prototype universal gripper based on the fluid is developed. The proposed universal gripper exhibits advantageous compliance and grasping robustness in sample grasping of delicate objects, such as plants and sponge objects, where the traditional granular jamming universal gripper fails. Full article