Search Results (252)

Mechatronics developed under the influence of the Third Industrial Revolution and was a discipline that provided methods and tools for the development of industrial robots, advanced machine tools, mobile phones, and automobiles, among other sophisticated products. With the emergence of Industry 4.0 in 2011, mechatronics has become indispensable, as traditional production systems are being transformed into cyber-physical systems (CPS), some of which are composed of sophisticated technologies such as Digital Twins (DT) and sophisticated robots, among others. In 2020, the Fifth Industrial Revolution began, giving rise to so-called Human Cyber-Physical Systems (HCPS) and promoting the use of Cobots in industries. Because today’s industrial world is influenced by three active industrial revolutions and two transitions, it is possible to find machines and production systems that were designed with different principles and for different purposes, making it necessary to propose a classification that allows each system to be located according to the premises of its respective industrial revolution. This article analyzes the evolution of mechatronics and proposes a classification of machines and production systems based on the premises of each industrial revolution. The objective is to determine the influence of mechatronics on the different types of machines that exist today and analyze its implications. Full article

Agentic artificial intelligence (AI) is emerging as a paradigm for next-generation smart grids, enabling autonomous decision-making, adaptive coordination, and resilient control in complex cyber–physical environments. Unlike traditional AI models, which are typically static predictors or offline optimizers, agentic AI systems perceive grid states, reason about goals, plan multi-step actions, and interact with operators in real time. This review presents the latest advances in agentic AI for power systems, including architectures, multi-agent control strategies, reinforcement learning frameworks, digital twin optimization, and physics-based control approaches. The synthesis is based on new literature sources to provide an aggregate of techniques that fill the gap between theoretical development and practical implementation. The main application areas studied were voltage and frequency control, power quality improvement, fault detection and self-healing, coordination of distributed energy resources, electric vehicle aggregation, demand response, and grid restoration. We examine the most effective agentic AI techniques in each domain for achieving operational goals and enhancing system reliability. A systematic evaluation is proposed based on criteria such as stability, safety, interpretability, certification readiness, and interoperability for grid codes, as well as being ready to deploy in the field. This framework is designed to help researchers and practitioners evaluate agentic AI solutions holistically and identify areas in which more research and development are needed. The analysis identifies important opportunities, such as hierarchical architectures of autonomous control, constraint-aware learning paradigms, and explainable supervisory agents, as well as challenges such as developing methodologies for formal verification, the availability of benchmark data, robustness to uncertainty, and building human operator trust. This study aims to provide a common point of reference for scholars and grid operators alike, giving detailed information on design patterns, system architectures, and potential research directions for pursuing the implementation of agentic AI in modern power systems. Full article

Cyber–physical systems (CPS) in healthcare represent a deep integration of computational intelligence, physical medical devices, and human-centric data, enabling continuous, adaptive, and personalized care. These systems combine real-time measurements, artificial intelligence (AI)-based analytics, and networked medical devices to monitor, predict, and optimize patient health outcomes. A key development in the field of CPS is the emergence of patient digital twins (DTs), virtual models of individual patients that simulate biological, behavioral, and social parameters. Using AI, DTs analyze complex medical and social data (genetics, lifestyle, environment, etc.) to support precise diagnosis and treatment planning. The implications of the bibliometric findings suggest that the field emerges from the conceptual phase, justifying the article’s emphasis on both the proposed architectures and their clinical validation. However, most research was conducted in computer science, engineering, and mathematics, rather than medicine and healthcare, suggesting an early stage of technological maturity. Leading countries were India, the United States, and China, but these countries did not have a high number of publications, nor did they record leading researchers or affiliations, suggesting significant research fragmentation. The most frequently observed Sustainable Development Goals indicate an industrial context. Reflecting insights from medical and social research, AI-based DT systems provide a holistic view of the patient, taking into account not only physiological states but also psychological and social well-being. These systems promote personalized therapy by dynamically adapting treatment based on real-time feedback from wearable sensors and electronic medical records. More broadly, CPS and DT systems increase healthcare system efficiency by reducing hospitalizations and supporting remote preventive care. Their implementation poses significant ethical and privacy challenges, particularly regarding data ownership, algorithm transparency, and patient autonomy. Full article

Supply chain disruptions during the COVID-19 pandemic exposed structural vulnerabilities of centrally controlled manufacturing systems, motivating renewed interest in organizational resilience within the context of Industry 5.0 human–cyber–physical systems. This study investigates how organizational decision-making paradigms and crisis-aware artificial intelligence (AI) jointly influence performance, crisis response, and recovery. An agent-based modeling (ABM) framework is developed to compare centralized, distributed, and self-organized organizational structures across 650 simulation runs under a controlled supply side disruption. A crisis-aware Q-learning architecture enables AI agents to shift from efficiency-oriented to stability-oriented strategies when resource scarcity is detected. To avoid baseline-dependent bias, resilience is evaluated using an absolute, capacity-normalized metric. Results indicate that self-organized systems consistently outperform centralized and distributed structures in baseline performance, crisis throughput, and recovery speed. The integration of crisis-aware AI further increases absolute resilience by approximately 10.7% and enables substantially higher throughput during disruption compared to hierarchical control. Enhanced performance is primarily driven by adaptive coalition formation, proactive resource conservation, and rapid post-crisis recovery supported by preserved coordination structures. These findings provide quantitative support for Industry 5.0’s human-centric principles and show that decentralized decision-making augmented by context-adaptive AI offers a robust organizational design strategy for volatile manufacturing environments. Full article

The electric power grid constitutes a foundational pillar of modern critical infrastructure (CI), underpinning societal functionality and global economic stability. Yet, the increasing convergence of Information Technology (IT) and Operational Technology (OT), particularly through the integration of Supervisory Control and Data Acquisition (SCADA) and Industrial Control Systems (ICS), has amplified the sector’s exposure to sophisticated cyber threats. This study conducts a comparative analysis of five major cyber incidents targeting electric power systems: the 2015 and 2016 Ukrainian power grid disruptions, the 2022 Industroyer2 event, the 2010 Stuxnet attack, and the 2012 Shamoon incident. Each case is examined with respect to its objectives, methodologies, operational impacts, and mitigation efforts. Building on these analyses, the research evaluates the extent to which such attacks could have been prevented or mitigated through the systematic adoption of leading cybersecurity maturity frameworks. The NIST Cybersecurity Framework (CSF) 2.0, the ENISA NIS2 Directive Risk Management Measures, the U.S. Department of Energy’s Cybersecurity Capability Maturity Model (C2M2), and the Cybersecurity Risk Foundation (CRF) Maturity Model alongside complementary technical standards such as NIST SP 800-82 and IEC 62443 have been thoroughly examined. The findings suggest that a proactive, layered defense architecture grounded in the principles of these frameworks could have significantly reduced both the likelihood and the operational impact of the reviewed incidents. Moreover, the paper identifies critical gaps in the existing maturity models, particularly in their ability to capture hybrid, cross-domain, and human-centric threat dynamics. The study concludes by proposing directions for evolving from compliance-driven to resilience-oriented cybersecurity ecosystems, offering actionable recommendations for policymakers and power system operators to strengthen the cyber-physical resilience of electric generation and distribution infrastructures worldwide. Full article

Smart Manufacturing Systems (SMSs) have evolved into intelligent, data-driven ecosystems that integrate cyber–physical systems, digital twins, and artificial intelligence to enhance efficiency, sustainability, and resilience. This review synthesises more than 250 recent studies across four domains: manufacturing technologies, systems management, sustainable production, and human–robot collaboration. In process optimisation, hybrid machine learning and genetic algorithms reduce surface roughness in machining by up to 35% and decrease energy use in additive manufacturing by 20–30%. In systems management, digital twins and reinforcement learning enable adaptive scheduling and predictive maintenance, increasing operational flexibility and reducing industrial downtime. Sustainability-oriented research shows that additive manufacturing can cut energy consumption by up to threefold compared with subtractive routes, while aluminium recycling and hot-forming processes lower life-cycle impacts. Furthermore, the integration of ISO 14001, ISO 50001, and ISO 14040 supports consistent environmental and energy performance assessment across sectors. Building on this evidence, the review critically examines recent developments in manufacturing technologies, systems management, sustainable practices, and human–robot collaboration, highlighting emerging paradigms such as explainable AI and human-centric design that strengthen safety, transparency, and resilience. Open challenges and research opportunities are outlined to guide future innovation toward intelligent, adaptive, and sustainable manufacturing systems. Full article

The digital transformation of manufacturing is accelerating through the integration of artificial intelligence (AI), particularly via real-time predictive models. These models enable manufacturers to transition from reactive to proactive strategies, intelligent optimization and decision-making. Within the frameworks of Industry 4.0 and Industry 5.0, which emphasize technologies such as cyber-physical systems, cloud computing, and human-centric innovation, AI-driven data models are pivotal for achieving smart, adaptive, and sustainable production systems. This paper investigates the impact of AI-based predictive modeling on manufacturing digitalization and its future potential. It examines how these models contribute to advanced frameworks such as online process advisory systems, digital shadows, and digital twins, while addressing their limitations and implementation challenges. Furthermore, the study reviews current practices in real-time data modeling across manufacturing processes—including direct-chill casting—supported by real-world case studies. These examples illustrate both the practical benefits and technical hurdles of deploying AI in dynamic industrial environments. Full article

Ship damage control (DC) is pivotal to platform survivability in the face of battle damage and severe accidents. The DC context features multi-hazard coupling among flooding, fire, and smoke, as well as fast system dynamics and intensive human–machine collaboration, demanding real-time predictive simulation and decision support. Conventional DC simulations fall short in multiphysics fidelity, predictive speed, and integration with onboard sensing and control. A digital twin (DT) framework for predictive shipboard DC is introduced with an explicit capability envelope, observability, and latency requirements, and a cyber-physical mapping to ship systems. Building on this foundation, a three-stage/four-level maturity model charts progression from L1 monitoring, through L2 prediction and L3 human-in-the-loop, override-enabled plan generation, to L4 closed-loop decision control, specifying capability milestones and evaluation metrics. Guided by this model, a four-layer architecture and an end-to-end roadmap are formulated, spanning multi-domain modeling, multi-source sensing and fusion, surrogate-accelerated multiphysics simulation, assisted plan generation with human approval/override, and cyber-physical closed-loop control. The framework aligns interfaces, performance targets, and verification pathways, providing actionable guidance to upgrade shipboard DC toward resilient, efficient, and human-centric operation under multi-hazard coupling. Full article

The Industry 5.0 paradigm places humans and the environment at the center. New communication methods based on virtual reality (VR) and brain–computer interfaces (BCIs) can improve system–operator interaction in multimedia communications, providing immersive environments where operators can more intuitively manage complex systems. The study was conducted through a systematic literature review combined with bibliometric and thematic analyses to map the current landscape of VR-BCI communication frameworks in IIoT environments. The methodology employed included structured resource selection, comparative assessment of interaction modalities, and cross-domain synthesis to identify patterns, gaps, and emerging technology trends. Key challenges identified include reliable signal processing, real-time integration of neural data with immersive interfaces, and the scalability of VR-BCI solutions in industrial applications. The study concludes by outlining future research directions focused on hybrid multimodal interfaces, adaptive cognition-based automation, and standardized protocols for evaluating human–cyber-physical system communication. VR interfaces enable operators to visualize and interact with network data in 3D, improving their monitoring and troubleshooting in real time. By integrating BCI technology, operators can control systems using neural signals, reducing the need for physical input devices and streamlining operation (including touchless technology). BCI-based protocols enable touchless control, which can be particularly useful in situations where operators must multitask, bypassing traditional input methods such as keyboards or mice. VR environments can simulate network conditions, allowing operators to practice and refine their responses to potential problems in a controlled, safe environment. Combining VR with BCI allows for the creation of adaptive interfaces that respond to the operator’s cognitive load, adjusting the complexity of the displayed information based on real-time neural feedback. This integration can lead to more personalized and effective training programs for operators, enhancing their skills and decision-making. VR and BCI-based solutions also have the potential to reduce operator fatigue by enabling more natural and intuitive interaction with complex systems. The use of these advanced technologies in multimedia telecommunications can translate into more efficient, precise, and user-friendly system management, ultimately improving service quality. Full article

As prosthetic technologies become increasingly data-rich and embedded in care systems, traditional human-centred approaches often fall short of addressing evolving use realities. This paper contributes an applied computing framework that enables semantic reasoning and data-driven adaptation within prosthesis aftercare. We present an ontology-driven, cyber–physical prosthesis service system designed to enable personalised and adaptive care. Implemented through the Adaptive Prosthesis Life-Cycle Service System (adProLiSS) framework and demonstrated via a smart prosthesis prototype, the system treats the prosthesis as a semi-autonomous actor within an emotionally responsive and semantically mediated ecosystem. The proposed architecture integrates sensor data acquisition, ontology-based knowledge representation, and semantic reasoning to enable context-aware decision support and adaptive personalisation. A layered cyber–physical infrastructure, comprising embedded sensors, semantic reasoning, and user feedback through a digital twin interface, supports personalised aftercare, cross-disciplinary collaboration, and reflective design engagement. Evaluation with 26 participants across clinical, engineering, and user groups confirmed the system’s value in enhancing functionality, reducing downtime, and supporting emotional well-being. By positioning ontologies as both computational enablers and design support mechanisms, this research contributes a practical and scalable model for prosthetic service systems that adapt across bodily, emotional, and ecological dimensions, advancing more responsive and consequence-aware care practices. Full article

Developing flexible, cost-effective, and durable sensors is a key challenge for integrating Cyber–Physical–Human Systems (CPHSs) into smart homes. This paper introduces a flexible pressure sensor array designed for CPHS applications, addressing the need for cost-effective and durable sensors in smart homes. Our approach combines flexible piezoelectric materials with Swept Frequency Capacitive Sensing (SFCS). Unlike previous pressure sensors made of flexible piezoelectric materials, which can only measure dynamic pressure due to charge leakage, by using SFCS, the piezoelectric material is not directly in the circuit, and our sensor can effectively measure static pressure. While traditional arrays require multiple I/O ports or a matrix configuration, our design measures four distinct locations using only a single I/O port. The sensor is also mechanically flexible and exhibits high durability, capable of functioning even after being cut or torn, provided the electrode contact area remains largely intact. To decode the complex, multiplexed signal from this single channel, we developed a two-stage deep learning pipeline. We utilized data from thin-film resistive pressure sensors as ground truth. A classification model determines which of the four sensors are being touched. Then a regression model uses this touch-state information to estimate the corresponding pressure values. This pipeline employs a hybrid architecture that integrates Convolutional Neural Networks (CNNs) and Long Short-Term Memory (LSTM) networks. The results show that the system can estimate pressure values at each location. To demonstrate its application, the sensor system was integrated into a power recliner, thereby transforming the chair into an interactive tool for daily exercise designed to improve the well-being of older adults. This successful implementation establishes a viable pathway for the development of intelligent, interactive furniture for in-home exercise and rehabilitation within the CPHS paradigm. Full article

Industry 5.0 represents the next stage in the industrial evolution, with a growing impact in the shipbuilding sector. In response to its challenges, Navantia, a leading international player in the field, is transforming its shipyards towards the creation of a Shipyard 5.0 through the implementation of digital technologies that enable human-centered, resilient and sustainable processes. This approach gives rise to Cognitive Cyber-Physical Systems (CCPS) in which the system can learn and where the generated data are integrated into a digital platform that supports operators in decision-making. In this scenario, different smart elements (e.g., IoT-based tows, trucks) are used to transport key components of a ship like pipes or steel plates, which are present in a large number, representing a strategic opportunity to enhance traceability in shipbuilding operations. The accurate tracking of these elements, from manufacturing to assembly, helps to improve operational efficiency and enhances safety within the shipyard environment. Considering the previous context, this paper describes a CCPS that enables tracking and real-time data visualization through portable interfaces adapted to the shipyard operator needs. Following the Industry 5.0 foundations, the presented solution is focused in providing human-centric interfaces, tackling issues like information overload, poor visual organization and accessibility of the control panels. Thus, to address such issues, an iterative human-centered redesign process was performed. This approach incorporated hands-on testing with operators at each development stage and implemented specific adjustments to improve interface clarity and reaction speed. Full article

By greatly increasing automation, accuracy, and flexibility at every step of the additive manufacturing process, from design and production to quality assurance, artificial intelligence (AI) is revolutionizing the 3D printing industry. The integration of AI algorithms into 3D printing systems enables real-time optimization of print parameters, accurate prediction of material behavior, and early defect detection using computer vision and sensor data. Machine learning (ML) techniques further streamline the design-to-production pipeline by generating complex geometries, automating slicing processes, and enabling adaptive, self-correcting control during printing—functions that align directly with the principles of Industry 4.0/5.0, where cyber-physical integration, autonomous decision-making, and human–machine collaboration drive intelligent manufacturing systems. Along with improving operational effectiveness and product uniformity, this potent combination of AI and 3D printing also propels the creation of intelligent manufacturing systems that are capable of self-learning. This confluence has the potential to completely transform sectors including consumer products, healthcare, construction, and aerospace as it develops. This comprehensive review explores how AI enhances the capabilities of 3D printing, with a focus on process optimization, defect detection, and intelligent control mechanisms. Moreover, unresolved challenges are highlighted—including data scarcity, limited generalizability across printers and materials, certification barriers in safety-critical domains, computational costs, and the need for explainable AI. Full article

Industry 4.0 (I4.0) promises that technological advances are happening at an accelerating rate, which is pushing all industries to undergo digital transformation to boost competitiveness, productivity, and business efficiency. As industrial companies transition to Industry 4.0, one of the maturity models that helps them identify opportunities is the Smart Industry Readiness Index (SIRI). SIRI is in line with other international manufacturing initiatives and has the potential to become a global standard for the manufacturing sector’s future. To achieve market competitiveness, smart manufacturing requires the end-to-end integration of Industry 4.0 technologies and SIRI. The successful implementation of such a comprehensive integration depends on carefully selecting the I4.0 technologies to conform to industry requirements. The Influences of I4.0 technologies on SIRI are not clearly outlined in any of the earlier research. Thus, employing a dependable Multi-Criteria Decision Making (MCDM) methodology using fuzzy TOPSIS, this article aims to analyze the influence of Industry 4.0 technologies on SIRI from the perspectives of both academic and industry experts. Expert opinions were gathered on the relationship between SIRI and I4.0 technologies. TOPSIS utilizes fuzzy theory to address the ambiguity and uncertainty inherent in human judgment. The findings showed that the best I4.0 technology for SIRI is the cyber-physical system (CPS). Full article

Autonomous navigation in subterranean mines is hindered by deformable terrain, dust-laden visibility, and densely packed, safety-critical machinery. We propose a systems-oriented navigation framework that embeds semantic priorities into reactive planning for energy-aware autonomy in Robot Operating System (ROS). A lightweight Convolutional Neural Network (CNN) detector fuses RGB-D and LiDAR data to classify obstacles like humans, haul trucks, and debris, writing risk-weighted virtual LaserScans to the local planner so obstacles are evaluated by relevance rather than geometry. By integrating class-specific inflation layers in costmaps within a cyber–physical systems architecture, the system ensures ISO-compliant separation without sacrificing throughput. In Gazebo experiments with three obstacle classes and 60 runs, high-risk clearance increased by 34%, collisions dropped to zero, mission time remained statistically unchanged, and estimated kinematic effort increased by 6% relative to a geometry-only baseline. These results demonstrate effective systems integration and a favorable safety–efficiency trade-off in industrial cyber–physical environments, providing a reproducible reference for scalable deployment in real-world unstructured mining environments. Full article