Search Results (63)

Cu–TiO₂ nanoparticles of a broad range of compositions with 0, 0.002, 0.005, 0.02, 0.05, 0.2, 0.5, 1.0, 2.0, 3.0, 5.0, 7.0 and 10.0 mol% Cu were synthesized via the sol–gel method using copper (II) acetate and titanium tetraisopropoxide (TTIP) precursors at a low hydrolysis ratio of H = 1.25, which favours homogeneous TiO₂ nucleation and Cu dispersion in the host matrix at nanoscale. The precipitated materials were dried at 80 °C and calcined at 450, 500, and 550 °C to form crystalline nanopowders, whose photocatalytic activity was evaluated on the decomposition of a representative pollutant, methylene blue (MB), in aqueous solutions under UVA and sunlight illuminations. The compositions with small Cu content of ~0.05 mol% showed the highest activity. A gain of activity over pure titania of 4 times after calcination at 450 °C, 2.5 times at 500 °C and 20% at 550 °C was measured under UVA illumination. Even higher gain of activity observed under sunlight illumination might be due to an extension of action spectrum to the visible range due to intra-gap defect states produced by Cu²⁺ insertion. The time-resolved microwave conductivity (TRMC) measurements of the photoinduced charges relaxation suggest that both excessive calcination temperature and Cu content decrease the activity due to Cu-defects clustering. Modelling relates the activity to the photoinduced electron-hole pair separation; the optimal Cu content is explained by accessibility of the recombination centre by a conduction band (CB) electron. Accordingly, an increase in calcination temperature resulted in a longer pathlength of CB electron. Full article

In this study, bioceramic composites based on zirconia (ZrO₂) were synthesized and characterized in terms of mechanical properties. Two types of different-sized grains of zirconia powders were used to prepare the composites. A commercial zirconia micropowder (Tosoh) was used as a base for the composites modified with bioactive glass (BG), copper-doped bioactive glass (BGCu), and hexagonal boron nitride (hBN) with a sintering temperature of 1450 °C. The composites with the addition of hydroxyapatite, for which their sintering temperature was 1150 °C, were independently fabricated using a zirconia nanopowder prepared via co-precipitation and hydrothermal methods to achieve high densification and avoid hydroxyapatite decomposition. Mechanical performance of these composites was assessed with regard to biaxial flexural strength, Vickers hardness (HV), and fracture toughness (K_Ic). The reference 3Y-TZP material exhibited Vickers hardness (11.8 GPa) and fracture toughness (6.1 MPa∙m^1/2 values typical for dense tetragonal zirconia ceramics. The addition of all bioactive phases resulted in significant alterations in mechanical properties. Specifically, incorporating 20 wt.% HAp led to a threefold decrease in hardness and a 40% reduction in fracture toughness, while increasing the HAp content to 40 wt.% further reduced these properties. Nonetheless, the fracture toughness of these composites remained higher than that of pure hydroxyapatite materials. The incorporation of BG and BGCu reduced the hardness values by 45% and 30%, respectively, compared to 3Y-TZP. The most significant deterioration of the properties was observed for the 3Y-TZP-hBN composite. The 3Y-TZP–BGCu composite exhibited fracture toughness (5.9 MPa∙m^1/2) representing 95% of the toughness of pure zirconium dioxide, thereby showing the lowest weakness of all the other composites with bioactive additives. A slightly lower fracture toughness value (5.3 MPa∙m^1/2) was also observed in the composite with bioglass but lacking the copper additive. This factor, combined with a relatively small decrease in hardness in both cases, highlights high durability for implantology applications, thus marking the indicated materials the most promising among the composites studied. Full article

The quality of the feedstock powder plays a key role in determining the properties of coatings produced by cold spray (CS). However, most commercially available powders are not specifically designed for CS, which makes it difficult to tailor powder characteristics for optimal performance. In this study, we examined the cold sprayability of five copper (Cu) powders manufactured using electrolysis, gas atomization, and mechanical grinding. The powders were characterized in terms of their microstructure, particle shape, and size distribution to evaluate how the production method influences powder properties. Powder flowability was measured using a shear cell test, while mechanical properties and deformability relevant to CS were assessed through nano-indentation. The results showed that gas-atomized powders with equiaxed grain structures offered the best combination of flowability and deformability, making them the most suitable for CS. Their spherical particle shape resulted in a lower surface area compared to the irregular electrolytic powder, which reduced inter-particle surface forces and allowed for smoother powder flow. Nano-indentation measurements indicated that the mechanically ground powder with ultra-fine grains and the gas-atomized powder containing fine dendrites had the highest nano-hardness values (HIT = 2.1 ± 0.15 GPa and 1.6 ± 0.1 GPa, respectively). In contrast, the porous electrolytic Cu powder showed the lowest hardness (HIT = 0.7 ± 0.2 GPa). These trends were confirmed by microstructural analysis of the deposited coatings. Coatings produced from the irregular electrolytic powder exhibited limited particle deformation, weak inter-particle bonding, and the highest porosity. Conversely, spherical gas-atomized powders produced much denser coatings. In particular, the powder with the most uniform spherical shape and no microsatellite particles resulted in the lowest coating porosity due to its superior deformation behavior upon impact. Full article

This study reports the fabrication of copper-based metal matrix composites reinforced with a combination of micro- and nano-sized titanium carbide (TiC) particles using the powder metallurgy route. The micro-TiC content was maintained at 5 wt.%, while the nano-TiC addition was systematically varied between 1 and 3 wt.% in increments of 1 wt.%. The consolidation of the blends was achieved by uniaxial compaction at 500 MPa, followed by sintering in a nitrogen atmosphere at 750–900 °C for 2 h. Tribological assessment under dry sliding conditions was performed using a pin-on-disk apparatus. Structural and microstructural examinations using X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive spectroscopy (EDS) confirmed a uniform incorporation of the reinforcements within the Cu matrix. The incorporation of nano-TiC up to 2 wt.% significantly enhanced density, hardness, and wear resistance, after which a marginal decline was observed. SEM analysis of worn surfaces revealed that adhesive wear, abrasion, and delamination were the primary wear mechanisms. To better understand the relationship between processing conditions and material responses, response surface methodology (RSM) was employed. The developed models for density, hardness, and wear loss showed good agreement with the experimental results, with confirmatory tests yielding errors of 1.59%, 2.06%, and 2%, respectively, thereby validating the approach’s reliability. Full article

This research presents the development and management principles of mobile resonant electrical systems designed for high-voltage generation, intended for non-destructive diagnostics of insulation in high-power electrical equipment. The core of the system is a series inductive–capacitive (LC) circuit characterized by a high quality (Q) factor and operating at high frequencies, typically in the range of 40–50 kHz or higher. Practical implementations of the LC circuit with Q-factors exceeding 200 have been achieved using advanced materials and configurations. Specifically, ceramic capacitors with a capacitance of approximately 3.5 nF and Q-factors over 1000, in conjunction with custom-made coils possessing Q-factors above 280, have been employed. These coils are constructed using multi-core, insulated, and twisted copper wires of the Litzendraht type to minimize losses at high frequencies. Voltage amplification within the system is effectively controlled by adjusting the current frequency, thereby maximizing voltage across the load without increasing the system’s size or complexity. This frequency-tuning mechanism enables significant reductions in the weight and dimensional characteristics of the electrical system, facilitating the development of compact, mobile installations. These systems are particularly suitable for on-site testing and diagnostics of high-voltage insulation in power cables, large rotating machines such as turbogenerators, and other critical infrastructure components. Beyond insulation diagnostics, the proposed system architecture offers potential for broader applications, including the charging of capacitive energy storage units used in high-voltage pulse systems. Such applications extend to the synthesis of micro- and nanopowders with tailored properties and the electrohydropulse processing of materials and fluids. Overall, this research demonstrates a versatile, efficient, and portable solution for advanced electrical diagnostics and energy applications in the high-voltage domain. Full article

Al-based nanocomposite energetic materials have broad application prospects in explosives and propellants, owing to their excellent energy release efficiency. However, their insufficient reliability, poor stability, and difficulty of formation limit their practical application. This study employed self-assembly using a hydrophilic polymer polyvinylpyrrolidone (PVP) together with nano-aluminum powder (Al), copper oxide (CuO), and ammonium perchlorate (AP) to obtain high-strength and high-activity composite micrometer-sized microspheres. The influence of PVP concentration on the mechanical behavior of Al/AP composite microspheres was systematically investigated, and Al was replaced with ultrasonically dispersed Al/CuO to explore the mechanism of action of PVP in the system and the catalytic behavior of CuO. PVP significantly enhanced the interfacial bonding strength. The Al/AP/5%PVP microspheres achieved a strength of 8.4 MPa under 40% compressive strain, representing a 365% increase relative to Al/AP. The Al/CuO/AP/5%PVP microspheres achieved a strength of 10.2 MPa, representing a 309% increase relative to Al/CuO. The mechanical properties of the composite microspheres were improved by more than threefold, and their thermal reactivities were also higher. This study provides a new method for the controlled preparation of high-strength, high-activity, micrometer-sized energetic microspheres. These materials are expected to be applied in composite solid propellants to enhance their combustion efficiency. Full article

In this study, an innovative internal oxidation-powder metallurgy combined process was employed to controllably generate nano-sized Cr₂O₃ reinforcing phases within the Cu matrix. The Cu/Cr₂O₃ composites were successfully fabricated using the hot-press sintering (HP) method, and a systematic comparison was made between the microstructure and mechanical properties of composites prepared by internal oxidation and external addition methods. The results show that internal oxidation primarily occurs during the sintering process rather than ball milling. Compared with external addition, the internal oxidation method effectively prevents particle aggregation and achieves a uniform distribution of Cr₂O₃ particles in the Cu matrix. When the Cr content reaches 5 wt%, the Cu-5%Cr composite exhibits optimal mechanical properties, with a yield strength of 282.7 MPa and ultimate tensile strength of 355 MPa, representing increases of 43% and 34% over pure copper, respectively, while maintaining an elongation of 12.6%. The Cr₂O₃ particles generated via internal oxidation enhance their strength through Orowan strengthening and dislocation pinning, thereby significantly improving mechanical performance without compromising plasticity. This research provides a novel process optimization approach for developing high-performance dispersion-strengthened copper matrix composites. Full article

In this work, we studied Cu-doped and (Cu,Y)-codoped ZrO₂ nanopowders produced through a coprecipitation approach to identify the nature of Cu-related bulk and surface paramagnetic centers. We conducted EPR, NMR, and Raman scattering studies on Cu- and (Cu,Y)-doped ZrO₂ powders calcined at different temperatures. At low calcination temperatures (400 °C) and low Cu loading (0.1–1.0 mol.% of CuO), the EPR signal was found to be attributed to surface-related Cu-H₂O complexes. For powders with higher Cu content (up to 8.0 mol.% of CuO), the superparamagnetic signal associated with the formation of copper clusters was observed. At higher calcination temperatures, the destruction of Cu-related surface complexes promotes the incorporation of Cu²⁺ ions into the bulk of ZrO₂ nanocrystals at Zr positions. Co-doping ZrO₂ with Cu and Y was observed to facilitate the incorporation of Cu²⁺ ions into cation sites at lower calcination temperatures when compared with Cu-doped ZrO₂. Full article

An express method for assessing the effectiveness of lubricating compositions with nano-additives of various chemical compositions is proposed, and a joint analysis of experimental data on the changes in the value of wear and the level of damage to the surface layers of metallic friction pairs was performed. The variation in the current relative hardness of the sample’s surface, the variation in the current relative material damage level, the current value of wear, and the current level of the coefficient of friction were chosen as the key parameters to conduct a performance assessment. The level of material damage in the contact zone was determined using the parameters of the statistical law of hardness value scattering. Based on an analysis of data in the literature, it was observed that the structural changes occurring in metallic materials during long-term, cyclic, static, and frictional loading are correlated with changes in the statistical characteristics of the hardness scattering results. An experimental substantiation of the proposed method was carried out for steel-sliding friction pairs using lubricating compositions based on Greaseline Lithium BIO Rail 000 oil manufactured by AIMOL with nano-additives of copper, magnesium and aluminum alloys, graphite, and two grades of medium-carbon steel. According to the system of indicators presented in this research, the greatest efficiency (in terms of increasing the wear resistance of friction steel pairs) was achieved with lubricating compositions including nano-powder additives made of steel, which have lower hardness. For the friction experiments, where the determining factor was abrasive wear, such lubricants ensured minimal damage and wear to the friction surface, while the value of the friction coefficient was maintained at a level that is optimal for wheel–rail friction pairs. Full article

Copper (I) oxide (cuprite) is a material widely used nowadays, and its versatility is further amplified when it is brought to the nanometric size. Among the possible applications of this nanomaterial, one of the most interesting is that in the medical field. This paper presents a cuprite nanopowder study with the aim of employing it in medical applications. With regards to the environmental context, the synthesis used is related to green chemistry since the technique (out-of-phase pulsed electrochemistry) uses few chemical products via electricity consumption and soft conditions of temperature and pressure. After different physico-chemical characterizations, the nanopowder was tested on the Candida albicans to determine its fungicide activity and on human blood to estimate its hemocompatibility. The results show that 2 mg of this nanopowder diluted in 30 µL Sabouraud broth was able to react with Candida albicans. The hemocompatibility tests indicate that for 25 to 100 µg/mL of nanopowder in an aqueous medium, the powder was not toxic for human blood (no hemolysis nor platelet aggregation) but promoted blood coagulation. It appears, therefore, as a potential candidate for the functionalization of matrices for medical applications (wound dressing or operating field, for example). Full article

In this study, the nano-aluminum powder was reinforced with a hybrid of copper and graphene nanoplatelets (GNPs). The ratios of GNPs were 0 wt%, 0.4 wt%, 0.6 wt%, 1.2 wt% and 1.8 wt%. To avoid the reaction between aluminum and graphene and, consequently, the formation of aluminum carbide, the GNP was first metalized with 5 wt% Ag and then coated with the predetermined 15 wt% Cu by the electroless coating process. In addition, the coating process was performed to improve the poor wettability between metal and ceramic. The Al/(GNPs-Ag)Cu nanocomposites with a high relative density of 99.9% were successfully prepared by the powder hot-pressing techniques. The effects of (GNPs/Ag) and Cu on the microstructure, density, hardness, and compressive strength of the Al-Cu nanocomposite were studied. As a result of agitating the GNPs during the cleaning and silver and Cu-plating, a homogeneous distribution was achieved. Some layers formed nano-tubes. The Al₄C₃ phase was not detected due to coating GNPs with Cu. The Cu₉Al₄ intermetallic was formed during the sintering process. The homogeneous dispersion of Cu and different ratios of GNs, good adhesion, and the formation of the new Cu₉Al₄ intermetallic improved in hardness. The pure aluminum sample recorded 216.2 HV, whereas Al/Cu reinforced with 1.8 GNs recorded 328.42 HV with a 51.9% increment. The compressive stress of graphene samples was improved upon increasing the GNPs contents. The Al-Cu/1.8 GNs sample recorded 266.99 MPa. Full article

Copper-sulfide-based materials have attracted noteworthy attention as thermoelectric materials due to rich elemental reserves, non-toxicity, low thermal conductivity, and adjustable electrical properties. However, research on the flexible thermoelectrics of copper sulfide has not yet been reported. In this work, we developed a facile method to prepare flexible Mn-doped Cu_2−xS films on nylon membranes. First, nano to submicron powders with nominal compositions of Cu_2−xMn_yS (y = 0, 0.01, 0.03, 0.05, 0.07) were synthesized by a hydrothermal method. Then, the powders were vacuum-filtrated on nylon membranes and finally hot-pressed. Phase composition and microstructure analysis revealed that the films contained both Cu₂S and Cu_1.96S, and the size of the grains was ~20–300 nm. By Mn doping, there was an increase in carrier concentration and mobility, and ultimately, the electrical properties of Cu_2−xS were improved. Eventually, the Cu_2−xMn_0.05S film showed a maximum power factor of 113.3 μW m⁻¹ K⁻² and good flexibility at room temperature. Moreover, an assembled four-leg flexible thermoelectric generator produced a maximum power of 249.48 nW (corresponding power density ~1.23 W m⁻²) at a temperature difference of 30.1 K, and had good potential for powering low-power-consumption wearable electronics. Full article

The often overlooked and annoying aspects of the propensity of no-oxygen semiconductor kesterite, Cu₂ZnSnS₄, to oxidation during manipulation and storage in ambient air prompted the study on the prolonged exposure of kesterite nanopowders to air. Three precursor systems were used to make a large pool of the cubic and tetragonal polytypes of kesterite via a convenient mechanochemical synthesis route. The systems included the starting mixtures of (i) constituent elements (2Cu + Zn + Sn + 4S), (ii) selected metal sulfides and sulfur (Cu₂S + ZnS + SnS + S), and (iii) in situ made copper alloys (from the high-energy ball milling of the metals 2Cu + Zn + Sn) and sulfur. All raw products were shown to be cubic kesterite nanopowders with defunct semiconductor properties. These nanopowders were converted to the tetragonal kesterite semiconductor by annealing at 500 °C under argon. All materials were exposed to the ambient air for 1, 3, and 6 months and were suitably analyzed after each of the stages. The characterization methods included powder XRD, FT-IR/UV-Vis/Raman/NMR spectroscopies, SEM, the determination of BET/BJH specific surface area and helium density (d_He), and direct oxygen and hydrogen-content analyses. The results confirmed the progressive, relatively fast, and pronounced oxidation of all kesterite nanopowders towards, mainly, hydrated copper(II) and zinc(II) sulfates, and tin(IV) oxide. The time-related oxidation changes were reflected in the lowering of the energy band gap E_g of the remaining tetragonal kesterite component. Full article

Aluminium metal is not typically added to the submerged arc welding (SAW) process because it is easily oxidised to form unwanted slag in the weld pool. The successful application of aluminium as a de-oxidiser is illustrated in this study by preventing oxidation of Cr and Co to their oxides, thereby preventing element loss to the slag. Unconstrained pure metals of Al, Cr, Co and Cu were applied to investigate the gas formation behaviour of these elements in the SAW arc cavity. Of interest is the effect of copper in the arc cavity in terms of its possible substitution for aluminium. The results confirmed that the Al-Cr-Co-Cu alloyed weld metal total oxygen content was lowered to 176 ppm O, in comparison to 499 ppm O in the weld metal formed from welding with the original flux, which excluded metal powder additions. This lower ppm O value of 176 ppm O confirms that the added aluminium powder effectively lowered the original flux-induced partial oxygen pressure in the arc cavity, and at the molten flux–weld pool interface. Carbon steel was alloyed to 5.3% Co, 5.5% Cr, 5.3% Cu and 4.5% Al at 78% Co yield, 82% Cr yield, 78% Cu yield and 66% Al yield. Thermochemical equilibrium calculations confirm the partial oxygen pressure-lowering effect of aluminium when considering the gas–slag–alloy equilibrium. BSE (backscattered electron) images of the three-dimensional (3D) post-weld slag sample show dome structures which contain features of vapour formation and re-condensation. SEM-EDX (scanning electron microscope-energy dispersive X-ray) maps show that the dome surface matrix phase consists of Al-Mg-Ca-Si-Na-K-Ti-Fe-Mn oxy-fluoride. The spherical 3D structures of 10–40 µm in diameter consist of Fe-Mn-Si fluorides with some Cr, Cu and Co contained in some of the spheres. Cr and Co were observed in distinctive porous structures of approximately 10 µm in size, consisting partly of Cr oxy-fluoride and partly of Co oxy-fluoride. Nano-sized oxy-fluoride strands and spheres in the dome structures confirm vaporisation and re-condensation of oxy-fluorides. Cu and Na formed a distinct condensation pattern on the surface of the Si-Cu-Na-Mn-Fe-Co oxy-fluoride sphere. The results confirm the importance of including gas phase reactions in the interpretation of SAW process metallurgy. Full article

Using the microwave-assisted sol–gel method, Zn- and Cu-doped TiO₂ nanoparticles with an anatase crystalline structure were prepared. Titanium (IV) butoxide was used as a TiO₂ precursor, with parental alcohol as a solvent and ammonia water as a catalyst. Based on the TG/DTA results, the powders were thermally treated at 500 °C. XRD and XRF revealed the presence of a single-phase anatase and dopants in the thermally treated nanoparticles. The surface of the nanoparticles and the oxidation states of the elements were studied using XPS, which confirmed the presence of Ti, O, Zn, and Cu. The photocatalytic activity of the doped TiO₂ nanopowders was tested for the degradation of methyl-orange (MO) dye. The results indicate that Cu doping increases the photoactivity of TiO₂ in the visible-light range by narrowing the band-gap energy. Full article