Search Results (59)

This research presents the development and management principles of mobile resonant electrical systems designed for high-voltage generation, intended for non-destructive diagnostics of insulation in high-power electrical equipment. The core of the system is a series inductive–capacitive (LC) circuit characterized by a high quality (Q) factor and operating at high frequencies, typically in the range of 40–50 kHz or higher. Practical implementations of the LC circuit with Q-factors exceeding 200 have been achieved using advanced materials and configurations. Specifically, ceramic capacitors with a capacitance of approximately 3.5 nF and Q-factors over 1000, in conjunction with custom-made coils possessing Q-factors above 280, have been employed. These coils are constructed using multi-core, insulated, and twisted copper wires of the Litzendraht type to minimize losses at high frequencies. Voltage amplification within the system is effectively controlled by adjusting the current frequency, thereby maximizing voltage across the load without increasing the system’s size or complexity. This frequency-tuning mechanism enables significant reductions in the weight and dimensional characteristics of the electrical system, facilitating the development of compact, mobile installations. These systems are particularly suitable for on-site testing and diagnostics of high-voltage insulation in power cables, large rotating machines such as turbogenerators, and other critical infrastructure components. Beyond insulation diagnostics, the proposed system architecture offers potential for broader applications, including the charging of capacitive energy storage units used in high-voltage pulse systems. Such applications extend to the synthesis of micro- and nanopowders with tailored properties and the electrohydropulse processing of materials and fluids. Overall, this research demonstrates a versatile, efficient, and portable solution for advanced electrical diagnostics and energy applications in the high-voltage domain. Full article

Al-based nanocomposite energetic materials have broad application prospects in explosives and propellants, owing to their excellent energy release efficiency. However, their insufficient reliability, poor stability, and difficulty of formation limit their practical application. This study employed self-assembly using a hydrophilic polymer polyvinylpyrrolidone (PVP) together with nano-aluminum powder (Al), copper oxide (CuO), and ammonium perchlorate (AP) to obtain high-strength and high-activity composite micrometer-sized microspheres. The influence of PVP concentration on the mechanical behavior of Al/AP composite microspheres was systematically investigated, and Al was replaced with ultrasonically dispersed Al/CuO to explore the mechanism of action of PVP in the system and the catalytic behavior of CuO. PVP significantly enhanced the interfacial bonding strength. The Al/AP/5%PVP microspheres achieved a strength of 8.4 MPa under 40% compressive strain, representing a 365% increase relative to Al/AP. The Al/CuO/AP/5%PVP microspheres achieved a strength of 10.2 MPa, representing a 309% increase relative to Al/CuO. The mechanical properties of the composite microspheres were improved by more than threefold, and their thermal reactivities were also higher. This study provides a new method for the controlled preparation of high-strength, high-activity, micrometer-sized energetic microspheres. These materials are expected to be applied in composite solid propellants to enhance their combustion efficiency. Full article

In this study, an innovative internal oxidation-powder metallurgy combined process was employed to controllably generate nano-sized Cr₂O₃ reinforcing phases within the Cu matrix. The Cu/Cr₂O₃ composites were successfully fabricated using the hot-press sintering (HP) method, and a systematic comparison was made between the microstructure and mechanical properties of composites prepared by internal oxidation and external addition methods. The results show that internal oxidation primarily occurs during the sintering process rather than ball milling. Compared with external addition, the internal oxidation method effectively prevents particle aggregation and achieves a uniform distribution of Cr₂O₃ particles in the Cu matrix. When the Cr content reaches 5 wt%, the Cu-5%Cr composite exhibits optimal mechanical properties, with a yield strength of 282.7 MPa and ultimate tensile strength of 355 MPa, representing increases of 43% and 34% over pure copper, respectively, while maintaining an elongation of 12.6%. The Cr₂O₃ particles generated via internal oxidation enhance their strength through Orowan strengthening and dislocation pinning, thereby significantly improving mechanical performance without compromising plasticity. This research provides a novel process optimization approach for developing high-performance dispersion-strengthened copper matrix composites. Full article

In this work, we studied Cu-doped and (Cu,Y)-codoped ZrO₂ nanopowders produced through a coprecipitation approach to identify the nature of Cu-related bulk and surface paramagnetic centers. We conducted EPR, NMR, and Raman scattering studies on Cu- and (Cu,Y)-doped ZrO₂ powders calcined at different temperatures. At low calcination temperatures (400 °C) and low Cu loading (0.1–1.0 mol.% of CuO), the EPR signal was found to be attributed to surface-related Cu-H₂O complexes. For powders with higher Cu content (up to 8.0 mol.% of CuO), the superparamagnetic signal associated with the formation of copper clusters was observed. At higher calcination temperatures, the destruction of Cu-related surface complexes promotes the incorporation of Cu²⁺ ions into the bulk of ZrO₂ nanocrystals at Zr positions. Co-doping ZrO₂ with Cu and Y was observed to facilitate the incorporation of Cu²⁺ ions into cation sites at lower calcination temperatures when compared with Cu-doped ZrO₂. Full article

An express method for assessing the effectiveness of lubricating compositions with nano-additives of various chemical compositions is proposed, and a joint analysis of experimental data on the changes in the value of wear and the level of damage to the surface layers of metallic friction pairs was performed. The variation in the current relative hardness of the sample’s surface, the variation in the current relative material damage level, the current value of wear, and the current level of the coefficient of friction were chosen as the key parameters to conduct a performance assessment. The level of material damage in the contact zone was determined using the parameters of the statistical law of hardness value scattering. Based on an analysis of data in the literature, it was observed that the structural changes occurring in metallic materials during long-term, cyclic, static, and frictional loading are correlated with changes in the statistical characteristics of the hardness scattering results. An experimental substantiation of the proposed method was carried out for steel-sliding friction pairs using lubricating compositions based on Greaseline Lithium BIO Rail 000 oil manufactured by AIMOL with nano-additives of copper, magnesium and aluminum alloys, graphite, and two grades of medium-carbon steel. According to the system of indicators presented in this research, the greatest efficiency (in terms of increasing the wear resistance of friction steel pairs) was achieved with lubricating compositions including nano-powder additives made of steel, which have lower hardness. For the friction experiments, where the determining factor was abrasive wear, such lubricants ensured minimal damage and wear to the friction surface, while the value of the friction coefficient was maintained at a level that is optimal for wheel–rail friction pairs. Full article

Copper (I) oxide (cuprite) is a material widely used nowadays, and its versatility is further amplified when it is brought to the nanometric size. Among the possible applications of this nanomaterial, one of the most interesting is that in the medical field. This paper presents a cuprite nanopowder study with the aim of employing it in medical applications. With regards to the environmental context, the synthesis used is related to green chemistry since the technique (out-of-phase pulsed electrochemistry) uses few chemical products via electricity consumption and soft conditions of temperature and pressure. After different physico-chemical characterizations, the nanopowder was tested on the Candida albicans to determine its fungicide activity and on human blood to estimate its hemocompatibility. The results show that 2 mg of this nanopowder diluted in 30 µL Sabouraud broth was able to react with Candida albicans. The hemocompatibility tests indicate that for 25 to 100 µg/mL of nanopowder in an aqueous medium, the powder was not toxic for human blood (no hemolysis nor platelet aggregation) but promoted blood coagulation. It appears, therefore, as a potential candidate for the functionalization of matrices for medical applications (wound dressing or operating field, for example). Full article

In this study, the nano-aluminum powder was reinforced with a hybrid of copper and graphene nanoplatelets (GNPs). The ratios of GNPs were 0 wt%, 0.4 wt%, 0.6 wt%, 1.2 wt% and 1.8 wt%. To avoid the reaction between aluminum and graphene and, consequently, the formation of aluminum carbide, the GNP was first metalized with 5 wt% Ag and then coated with the predetermined 15 wt% Cu by the electroless coating process. In addition, the coating process was performed to improve the poor wettability between metal and ceramic. The Al/(GNPs-Ag)Cu nanocomposites with a high relative density of 99.9% were successfully prepared by the powder hot-pressing techniques. The effects of (GNPs/Ag) and Cu on the microstructure, density, hardness, and compressive strength of the Al-Cu nanocomposite were studied. As a result of agitating the GNPs during the cleaning and silver and Cu-plating, a homogeneous distribution was achieved. Some layers formed nano-tubes. The Al₄C₃ phase was not detected due to coating GNPs with Cu. The Cu₉Al₄ intermetallic was formed during the sintering process. The homogeneous dispersion of Cu and different ratios of GNs, good adhesion, and the formation of the new Cu₉Al₄ intermetallic improved in hardness. The pure aluminum sample recorded 216.2 HV, whereas Al/Cu reinforced with 1.8 GNs recorded 328.42 HV with a 51.9% increment. The compressive stress of graphene samples was improved upon increasing the GNPs contents. The Al-Cu/1.8 GNs sample recorded 266.99 MPa. Full article

Copper-sulfide-based materials have attracted noteworthy attention as thermoelectric materials due to rich elemental reserves, non-toxicity, low thermal conductivity, and adjustable electrical properties. However, research on the flexible thermoelectrics of copper sulfide has not yet been reported. In this work, we developed a facile method to prepare flexible Mn-doped Cu_2−xS films on nylon membranes. First, nano to submicron powders with nominal compositions of Cu_2−xMn_yS (y = 0, 0.01, 0.03, 0.05, 0.07) were synthesized by a hydrothermal method. Then, the powders were vacuum-filtrated on nylon membranes and finally hot-pressed. Phase composition and microstructure analysis revealed that the films contained both Cu₂S and Cu_1.96S, and the size of the grains was ~20–300 nm. By Mn doping, there was an increase in carrier concentration and mobility, and ultimately, the electrical properties of Cu_2−xS were improved. Eventually, the Cu_2−xMn_0.05S film showed a maximum power factor of 113.3 μW m⁻¹ K⁻² and good flexibility at room temperature. Moreover, an assembled four-leg flexible thermoelectric generator produced a maximum power of 249.48 nW (corresponding power density ~1.23 W m⁻²) at a temperature difference of 30.1 K, and had good potential for powering low-power-consumption wearable electronics. Full article

The often overlooked and annoying aspects of the propensity of no-oxygen semiconductor kesterite, Cu₂ZnSnS₄, to oxidation during manipulation and storage in ambient air prompted the study on the prolonged exposure of kesterite nanopowders to air. Three precursor systems were used to make a large pool of the cubic and tetragonal polytypes of kesterite via a convenient mechanochemical synthesis route. The systems included the starting mixtures of (i) constituent elements (2Cu + Zn + Sn + 4S), (ii) selected metal sulfides and sulfur (Cu₂S + ZnS + SnS + S), and (iii) in situ made copper alloys (from the high-energy ball milling of the metals 2Cu + Zn + Sn) and sulfur. All raw products were shown to be cubic kesterite nanopowders with defunct semiconductor properties. These nanopowders were converted to the tetragonal kesterite semiconductor by annealing at 500 °C under argon. All materials were exposed to the ambient air for 1, 3, and 6 months and were suitably analyzed after each of the stages. The characterization methods included powder XRD, FT-IR/UV-Vis/Raman/NMR spectroscopies, SEM, the determination of BET/BJH specific surface area and helium density (d_He), and direct oxygen and hydrogen-content analyses. The results confirmed the progressive, relatively fast, and pronounced oxidation of all kesterite nanopowders towards, mainly, hydrated copper(II) and zinc(II) sulfates, and tin(IV) oxide. The time-related oxidation changes were reflected in the lowering of the energy band gap E_g of the remaining tetragonal kesterite component. Full article

Aluminium metal is not typically added to the submerged arc welding (SAW) process because it is easily oxidised to form unwanted slag in the weld pool. The successful application of aluminium as a de-oxidiser is illustrated in this study by preventing oxidation of Cr and Co to their oxides, thereby preventing element loss to the slag. Unconstrained pure metals of Al, Cr, Co and Cu were applied to investigate the gas formation behaviour of these elements in the SAW arc cavity. Of interest is the effect of copper in the arc cavity in terms of its possible substitution for aluminium. The results confirmed that the Al-Cr-Co-Cu alloyed weld metal total oxygen content was lowered to 176 ppm O, in comparison to 499 ppm O in the weld metal formed from welding with the original flux, which excluded metal powder additions. This lower ppm O value of 176 ppm O confirms that the added aluminium powder effectively lowered the original flux-induced partial oxygen pressure in the arc cavity, and at the molten flux–weld pool interface. Carbon steel was alloyed to 5.3% Co, 5.5% Cr, 5.3% Cu and 4.5% Al at 78% Co yield, 82% Cr yield, 78% Cu yield and 66% Al yield. Thermochemical equilibrium calculations confirm the partial oxygen pressure-lowering effect of aluminium when considering the gas–slag–alloy equilibrium. BSE (backscattered electron) images of the three-dimensional (3D) post-weld slag sample show dome structures which contain features of vapour formation and re-condensation. SEM-EDX (scanning electron microscope-energy dispersive X-ray) maps show that the dome surface matrix phase consists of Al-Mg-Ca-Si-Na-K-Ti-Fe-Mn oxy-fluoride. The spherical 3D structures of 10–40 µm in diameter consist of Fe-Mn-Si fluorides with some Cr, Cu and Co contained in some of the spheres. Cr and Co were observed in distinctive porous structures of approximately 10 µm in size, consisting partly of Cr oxy-fluoride and partly of Co oxy-fluoride. Nano-sized oxy-fluoride strands and spheres in the dome structures confirm vaporisation and re-condensation of oxy-fluorides. Cu and Na formed a distinct condensation pattern on the surface of the Si-Cu-Na-Mn-Fe-Co oxy-fluoride sphere. The results confirm the importance of including gas phase reactions in the interpretation of SAW process metallurgy. Full article

Using the microwave-assisted sol–gel method, Zn- and Cu-doped TiO₂ nanoparticles with an anatase crystalline structure were prepared. Titanium (IV) butoxide was used as a TiO₂ precursor, with parental alcohol as a solvent and ammonia water as a catalyst. Based on the TG/DTA results, the powders were thermally treated at 500 °C. XRD and XRF revealed the presence of a single-phase anatase and dopants in the thermally treated nanoparticles. The surface of the nanoparticles and the oxidation states of the elements were studied using XPS, which confirmed the presence of Ti, O, Zn, and Cu. The photocatalytic activity of the doped TiO₂ nanopowders was tested for the degradation of methyl-orange (MO) dye. The results indicate that Cu doping increases the photoactivity of TiO₂ in the visible-light range by narrowing the band-gap energy. Full article

Unconstrained metal powders of Cu, Cr, Ni and Al were applied to submerged arc welding (SAW) to clarify the chemical behaviour of copper in this modified SAW process. Aluminium metal is avoided in SAW because it is easily oxidised. Excessive aluminium oxides in the form of slag or inclusions in the weld metal will lead to poor weld metal materials properties. Aluminium is an effective deoxidiser and can be used to prevent Cr and Ni loss to the slag by preventing oxidation of these metals. The results show that carbon steel was alloyed to 5.3% Cr, 5.3% Ni, 3.6% Al and 5.2% Cu at 80% Cr yield, 81% Ni yield, 54% Al yield and 79% Cu yield. BSE (backscattered electron) images of the three-dimensional (3D) post-weld slag sample show 3D structures within the slag dome. The 3D structures contain features of vapour formation and recondensation. In addition, nano-strands appear in the 3D structures and confirm the vaporisation and recondensation of fluorides. The chemical behaviour of copper metal powder added in SAW is to vaporise as metallic copper and incorporate in the Al-Si-Mg-Ca-Mn-Fe-Cu-Na-Cr-Ni fluoride. Copper, in combination with aluminium, has a stabiliser effect in SAW due to its formation of an initial alloy melt of low liquidus temperature, thus decreasing the temperature required to melt high-melting-point metals such as Cr into the weld pool. Although Al and Cu have similar vapour pressures at specific temperatures, it appears that Cu does not substitute for Al in the gas phase. Gas-slag-alloy thermochemical equilibrium calculations confirm the partial oxygen pressure lowering effect of aluminium and the vaporisation of copper as metallic copper with very little copper-fluoride species expected to form. The quantity of metallic copper vaporisation calculated in the gas-slag-alloy thermochemical equilibrium is much higher than the vaporisation quantity measured in welding. This may be due to recondensation of vaporised copper which is not accounted for in the equilibrium calculation at the set arc cavity temperature, as well as the effect of surface-active elements such as sulphur and oxygen in limiting the vaporisation reaction of copper. Full article

The importance of promising composites in modern materials science is constantly increasing. The use of various fillers or additives is associated with their influence not only on the defining properties of the composite, but also on physical and mechanical characteristics of the material. In this case, the distribution of the additive and its wetting with a polymer play an important role. The problem highlighted in this article is the influence of different copper-containing fillers (copper (II) sulphate powder, micro-sized copper (II) oxide powder, and nano-structured copper (II) oxide-based hollow microspheres) on the technological and physical–mechanical properties of the composites based on polylactic acid (PLA). The hollow microspheres of copper (II) oxide have been obtained by ultrasonic spray atomization via pyrolysis of copper (II) nitrate. The structure of the copper-based additives has been studied using X-ray diffraction, scanning electron microscopy, and static light scattering. For the PLA-composites, scanning electron microscopy, differential scanning calorimetry, stress-strain properties testing, and density analysis have been performed. The plasticizing effect of polycaprolactone and polyethylene glycol has been studied for the highly filled PLA/CuSO₄ composite. The samples of PLA with over 2 wt.% of CuO microspheres have a full volume-filling and percolation structure of the additive’s particles. Due to the regular spherical shape of the particles and a lower specific volume, CuO hollow microspheres are uniformly distributed in the PLA matrix acting as a structuring and reinforcing modifier. Differential scanning analysis showed heterogeneous crystallization on CuO particles with an increase in the degree of crystallinity and the melting point of the polymer. It has been shown that the pre-masterbatching technology and adding plasticizers to obtain PLA composites contribute minimizing defects and enhance mechanical properties. Full article

Composites based on the MAX-phases are promising materials for wide range application. Composites MAX-phase–copper can be used in electrical engineering as wear-resistant and durable sliding contact materials. Such composites can be used as coatings on sliding contacts to improve local strength and wear-resistance without a significant increase in production costs. In this work, Ti${}_3$AlC${}_2$—nano-Cu composites with the ratio Ti${}_3$AlC${}_2$:Cu = 1:1 by weight or approximately 4:1 by volume were studied. The main task of the study is to obtain a dense structure, as well as to study the effect of the sintering temperature of the samples on their structure, phase composition, mechanical properties, and electrical conductivity. In addition, the sintered specimens were subjected to a hot isostatic pressing to possibly further increase the density. It was found that the best combination of strength, density, and electrical conductivity is achieved after sintering at 1050 °C. A further increase in the sintering temperature leads to an intensification of the MAX phase decomposition process, and at a lower sintering temperature, the copper matrix remains incompletely formed. Full article

The development of methods ensuring reliable control over explosive chemical reactions is a critical task for the safe and efficient application of energetic materials. Triggering the explosion by laser radiation is one of the promising methods. In this work, we demonstrate a technique of applying the common industrial high explosive pentaerythritol tetranitrate (PETN) as a photosensitive energetic material by adding zinc oxide nanopowders doped with copper and iron. Nanopowders of ZnO:Fe and ZnO:Cu able to absorb visible light were synthesized. The addition of one mass percent nanopowders in PETN decreased the threshold energy density of its initiation through Nd:YAG laser second harmonic (2.33 eV) by more than five times. The obtained energetic composites can be reliably initiated by a CW blue laser diode with a wavelength of 450 nm and power of 21 W. The low threshold initiation energy and short irradiation exposure of the PETN-ZnO:Cu composite makes it applicable in laser initiation devices. PETN-ZnO:Cu also can be initiated by an infrared laser diode with a wavelength of 808 nm. The proposed photochemical mechanism of the laser-induced triggering of the explosion reaction in the studied energetic composites was formulated. The results demonstrate the high promise of using nanomaterials based on zinc oxide as a sensitizer of industrial energetic materials to visible laser radiation. Full article