Search Results (787)

Gypsum (CaSO₄·2H₂O) crystallization underpins numerous industrial processes, yet its response to chemical admixtures remains incompletely understood. This study investigates diffusion-controlled crystal growth in a coaxial test tube system to evaluate how three Sika^® ViscoCrete^® superplasticizers—430P, 111P, and 120P—affect nucleation, growth kinetics, morphology, and thermal behavior. The superplasticizers, selected for their surface-active properties, were hypothesized to influence crystallization via interfacial interactions. Ion diffusion was maintained quasi-steadily for 12 weeks, with crystal evolution tracked weekly by macro-photography; scanning electron microscopy and thermogravimetric/differential scanning were performed at the final stage. All admixtures delayed nucleation in a concentration-dependent manner. Lower dosages (0.5–1.0 wt%) yielded platy-to-prismatic morphologies and higher dehydration enthalpies, indicating more ordered lattice formation. In contrast, higher dosages (1.5–2.0 wt%) produced denser, irregular crystals and shifted dehydration to lower temperatures, suggesting structural defects or increased hydration. Among the additives, 120P showed the strongest inhibitory effect, while 111P at 0.5 wt% resulted in the most uniform crystals. These results demonstrate that ViscoCrete^® superplasticizers can modulate gypsum crystallization and thermal properties. Full article

In this work, we report a novel mechanochemical synthesis method for the synthesis of quinoxaline derivatives—a spiral gas–solid two-phase flow approach, which enables the efficient preparation of quinoxaline compounds. Compared to conventional synthetic methods, this approach eliminates the need for heating or solvents while significantly reducing reaction time. The structures of the synthesized compounds were characterized using nuclear magnetic resonance (NMR), Fourier-transform infrared spectroscopy (FT-IR), ultraviolet-visible (UV–Vis) absorption spectroscopy, powder X-ray diffraction (XRD), differential scanning calorimetry (DSC), and high-performance liquid chromatography (HPLC). Using the synthesis of 2,3-diphenylquinoxaline (1) as a model reaction, the synthetic process was investigated with UV–Vis spectroscopy. The results demonstrate that when the total feed amount was 2 g with a carrier gas pressure of 0.8 MPa, the reaction completed within 2 min, achieving a yield of 93%. Furthermore, kinetic analysis of the reaction mechanism was performed by monitoring the UV–Vis spectra of the products at different time intervals. The results indicate that the synthesis of 1 follows the A4 kinetic model, which describes a two-dimensional diffusion-controlled product growth process following decelerated nucleation. Full article

The electrochemical conversion of CO₂ into high-purity Graphene NanoCarbon (GNC) materials provides a compelling path to address climate change while producing economically valuable nanomaterials. This work presents the progress and prospects of new large-scale syntheses of GNC allotropes via the C2CNT (CO₂ to Carbon Nano Technology) process. The C2CNT molten carbonate electrolysis technique enables the formation of Carbon NanoTubes (CNTs), Magnetic CNTs (MCNTs), Carbon Nano-Onions (CNOs), Carbon Nano-Scaffolds (CNSs), and Helical CNTs (HCNTs) directly from atmospheric or industrial CO₂. We discuss the morphology control enabled through variations in electrolyte composition, temperature, current density, and nucleation additives. We present results from scaled operations reaching up to 1000 tons/year CO₂ conversion and propose design approaches to reach megaton scales to support climate mitigation and GNC mass production. The products demonstrate high crystallinity, as evidenced by Raman, XRD, SEM, and TGA analyses, and offer promising applications in electronics, construction, catalysis, and medical sectors. Full article

This study provides a novel experimental setup and methodology for the quantitative investigation of evaporation-induced foaming behaviors in a polymer/small-molecule solution system (PSMS). In traditional dynamic test methods, it is difficult to precisely describe the evaporation-induced foaming process of a multicomponent solution because the concentration of light components in solution continuously decreases during ebullition, causing undesired changes in foaming behavior. In this study, a precisely controlled condensation reflux module was introduced into the setup to maintain pressure, temperature, and concentration of the PSMS at constant levels during the entire ebullition process, allowing dynamic test methods to quantify the evaporation-induced foamability. With this newly proposed device, experimental data of typical PSMS, polyolefin elastomer (POE)/n-hexane solution system, were obtained and modeled to illustrate the foam growth profile, thereby characterizing the dynamic foaming process based on a logistic growth function. The corresponding dimensionless number Σevap was calculated to evaluate evaporation-induced foam stability by analyzing the foam growth profile under varying pressure, concentration, and energy input levels. Furthermore, given that the PSMS represents a highly non-ideal system, the bubble nucleation rate J was modified in this work by introducing a correction coefficient δ to account for the non-ideal effects of macromolecules present in solutions. Additionally, another correction coefficient λ was incorporated into the Gibbs free energy term to adjust for supersaturation of liquid during nucleation. The experiment’s data align well with the modified bubble nucleation rate mechanism proposed herein. Full article

Stacking fault tetrahedra (SFTs) are typically considered improbable in high stacking fault energy metals like aluminum. Using molecular statics and dynamics simulations, we reveal the formation, growth, and transformation of SFTs in aluminum via vacancy aggregation. Three types—perfect, truncated, and defective SFTs—are characterized by their structure, formation energy, and binding energy across a range of vacancy cluster sizes. Formation energies of perfect and truncated SFTs follow a scaling relation; beyond a critical size, truncated SFTs become thermodynamically favored, indicating a size-dependent transformation pathway. Binding energy and structure evolution exhibit quasi-periodic behavior, where vacancies initially adsorb at the vertices or the midpoints of the edges of a perfect SFT, then aggregate along one facet, triggering fault nucleation and a binding energy jump as the system reconstructs into a new perfect SFT. Molecular dynamics simulations further confirm the SFT nucleation and growth via vacancy aggregation, consistent with thermodynamic predictions. SFTs exhibit notable thermal mobility, enabling coalescence and evolution into vacancy-type dislocation loops. BCC-like $V_5$ clusters are identified as potential nucleation precursors. These findings explain the nanoscale, low-temperature nature of SFTs in aluminum and offer new insights into defect evolution and control in FCC metals. Full article

The sustainable valorization of electrolytic manganese residue (EMR) and fly ash (FA) presents critical environmental challenges. This study systematically investigates the performance optimization of EMR-FA ceramic composites through the coordinated regulation of raw material ratios, sintering temperatures, and additive effects. While the composite with 85 g FA exhibits the highest mechanical strength, lowest porosity, and minimal water absorption, the formulation consisting of 45 wt% EMR, 40 wt% FA, and 15 wt% kaolin is identified as a balanced composition that achieves an effective compromise between mechanical performance and solid waste utilization efficiency. Sintering temperature studies revealed temperature-dependent property enhancement, with controlled sintering at 1150 °C preventing the over-firing phenomena observed at 1200 °C while promoting phase evolution. XRD-SEM analyses confirmed accelerated anorthite formation and the morphological transformations of FA spherical particles under thermal activation. Additive engineering demonstrated that 8 wt% CaO addition enhanced structural densification through hydrogrossular crystallization, whereas Na₂SiO₃ induced sodium-rich calcium silicate phases that suppressed anorthite development. Contrastingly, ZrO₂ facilitated zircon nucleation, while TiO₂ enabled progressive performance enhancement through amorphous phase modification. This work establishes fundamental phase–structure–property relationships and provides actionable engineering parameters for sustainable ceramic production from industrial solid wastes. Full article

Crystalline products with a narrow and uniform distribution of crystals by size (CSD), characterized by a desired average size, are necessary in many practices. Therefore, extensive, but mostly experimental, research is devoted to the problem of obtaining such CSDs. Alternatively, this manuscript presents a theoretical approach for calculating CSD resulting from crystallization in unstirred solutions. First, classical equations for the rates of diffusion-controlled and kinetically controlled growth of crystals are used to discuss the size-dependent growth of the nucleated crystals and the initial CSD (which arises from the non-simultaneous nucleation of crystals). Then, applying the law of conservation of matter, it is proved that the CSD continues to expand during the growth stage. Furthermore, it is substantiated that, due to their uneven spatial distribution, crystals of the same size can grow at different rates. This depends on whether the crystals are outside the diffusion fields of other crystals or are clustered together in “nests”. Moreover, by calculating the growth rates of crystals in “nests”, an explanation is given for the observation that closely spaced crystals are smaller in size than the separately growing crystals. Finally, the CSD established during the Ostwald ripening is discussed quantitatively, step-by-step. Full article

This study examines the effects of polyester and denim microfibers (MFs) on aerobic granular sludge (AGS) over a 42-day period. Treatment performance, granulation, and microbial community changes were assessed at 0, 10, 70, 210, and 1500 MFs/L. Reactors with 70 MFs/L achieved rapid granulation and showed improved settling by day 9, while 0 and 10 MFs/L reactors showed delayed granule formation, which was likely due to limited nucleation and weaker shear conditions. Severe clogging and frequent maintenance occurred at 1500 MFs/L. Despite > 98% MF removal in all reactors, treatment performance declined at higher MF loads. Nitrogen removal dropped from 93% to 68%. Phosphate removal slightly increased in reactors with no or low microfiber loads (96–99%), declined in reactors with 70 or 210 MFs/L (92–91%, 89–88%), and dropped significantly in the reactor with1500 MFs/L (86–70%, p < 0.05). COD removal declined with increasing MF load. Paracoccus (denitrifiers) dominated low-MF reactors; Acinetobacter (associated with complex organic degradation) and Nitrospira (nitrite-oxidizing genus) were enriched at 1500 MFs/L. Performance decline likely stemmed from nutrient transport blockage and toxic leachates, highlighting the potential threat of MFs to wastewater treatment and the need for upstream MF control. Full article

This study systematically investigates the effects of shell ash (SA) content (0–10%) on early moisture evolution, pore structure, and hydration kinetics in cement paste using LF-NMR and NG-I-D hydration kinetic models. Key findings include the following: (1) Increased SA content significantly alters moisture phase distribution. Low contents (≤8%) consume free water through rapid CaO hydration, promoting C-S-H gel densification. However, 10% SA causes reduced moisture in 0.16–0.4 μm gel micropores (due to hindered ion diffusion) and abrupt increases in 0.63–2.5 μm pores. (2) Porosity first decreases then increases with SA content, reaching minimum values at 3–5% and 8%, respectively. The 10% content induces abnormal porosity growth from localized over-densification following polynomial fitting (R² = 0.966). (3) Krstulovic–Dabic model analysis reveals three consecutive hydration stages: nucleation–growth (NG), phase boundary reaction (I), and diffusion control (D). The NG stage shows the most intense reactions, while the D stage dominates (>60% contribution), with high model fitting accuracy (R² > 0.9). (4) SA delays nucleation/crystal growth, inducing needle-like crystals at 3% content. Mechanical properties exhibit quadratic relationships with SA content, achieving peak compressive strength (18.6% increase vs. control) at 5% SA. This research elucidates SA content thresholds governing hydration kinetics and microstructure evolution, providing theoretical support for low-carbon cementitious material design. Full article

The paper presents a study of changes in selected physicochemical properties of honeys during their refrigerated storage at 8 ± 1 °C for 24 weeks. On the basis of the study of primary pollen, the botanical identification of the variety of honeys was made—rapeseed, multiflower and buckwheat honey. The samples were stored for 24 weeks in dark, hermetically sealed glass containers in a refrigerated chamber (8 ± 1 °C, 73 ± 2% relative humidity). The comprehensive suite of analyses comprised sugar profiling (ion chromatography), moisture content determination (refractometry), pH and acidity measurement (titration), electrical conductivity, color assessment in the CIELab system (ΔE and BI indices), texture parameters (penetration testing), rheological properties (rheometry), and microscopic evaluation of crystal morphology; all data were subjected to statistical treatment (ANOVA, Tukey’s test, Pearson correlations). The changes in these parameters were examined at 1, 2, 3, 6, 12, and 24 weeks of storage. A slight but significant increase in moisture content was observed (most pronounced in rapeseed honey), while all parameters remained within the prescribed limits and showed no signs of fermentation. The honeys’ color became markedly lighter. Already in the first weeks of storage, an increase in the L* value and elevated ΔE indices were recorded. The crystallization process proceeded in two distinct phases—initial nucleation (occurring fastest in rapeseed honey) followed by the formation of crystal agglomerates—which resulted in rising hardness and cohesion up to weeks 6–12, after which these metrics gradually declined; simultaneously, a rheological shift was noted, with viscosity increasing and the flow behavior changing from Newtonian to pseudoplastic, especially in rapeseed honey. Studies show that refrigerated storage accelerates honey crystallization, as lower temperatures promote the formation of glucose crystals. This accelerated crystallization may have practical applications in the production of creamed honey, where controlled crystal formation is essential for achieving a smooth, spreadable texture. Full article

Additive manufacturing techniques, such as laser-based powder bed fusion of metals (PBF-LB/M), have now gained high industrial and academic interest. Despite its design flexibility and the ability to fabricate intricate components, LPBF has not yet reached its full potential, partly due to the challenges associated with microstructure control. The precise manipulation of the microstructure in LPBF is a formidable yet highly rewarding endeavor, offering the capability to engineer components at a local level. This work introduces an innovative parallelized Cellular Automaton (CA) framework for modeling the evolution of the microstructure during the LPBF process. LPBF involves remelting and subsequent nucleation followed by crystal growth during solidification, which complicates and burdens microstructure simulations. In this research, a novel approach to nucleation seeding and crystal growth is implemented, focusing exclusively on the final stages of melting and solidification, enhancing the computational efficiency by 30%. This approach streamlines the simulation process, making it more efficient and effective. The developed model was employed to simulate the microstructure of an austenitic advanced high-strength steel (AHSS). The model was validated by comparing the simulation results qualitatively and quantitatively with the experimental data obtained under the same process parameters. The predicted microstructure closely aligned with the experimental findings. Simulations were also conducted at varying resolutions of CA cells, enabling a comprehensive study of their impact on microstructure evolution. Furthermore, the computational efficiency was critically evaluated. Full article

The limited oxidation resistance of MoSi₂ between 400 °C and 600 °C restricts its aerospace applications. This study develops a silica-sol derived core-shell MoSi₂@SiO₂ composite to enhance the low-temperature oxidation resistance of MoSi₂. Acidic, neutral, and basic silica sols were systematically applied to coat MoSi₂ powders through sol-adsorption encapsulation. Two pathways were used, one was ethanol-mediated dispersion, and the other was direct dispersion of MoSi₂ particles in silica sol. Analysis demonstrated that ethanol-mediated dispersion significantly influenced the coating efficiency and oxidation resistance, exhibited significantly decreased coating weight gains (maximum 27%) and increased oxidation weight gains (10–20%) between 340 °C and 600 °C compared with direct dispersion of MoSi₂ particles with silica sol, ascribe to the kinetic inhibition of hydroxyl group condensation and steric hindrance of MoSi₂-silica sol interface interactions of ethanol. Systematic investigation of silica sol encapsulation of MoSi₂ revealed critical correlations between colloid properties and oxidation resistance of MoSi₂@SiO₂. Basic silica sol coated MoSi₂ (BS-MoSi₂) exhibits the lowest coating efficiency (coating weight gain of 7.74 ± 0.06%) as well as lowest oxidation weight gain (18.45%) between 340 °C and 600 °C compared with those of acid and neutral silica sol coated MoSi₂ (AS-MoSi₂ and NS-MoSi₂), arises from optimal gelation kinetics, enhanced surface coverage via reduced agglomeration, and suppressed premature nucleation through controlled charge interactions under alkaline conditions. Full article

The phase-change solidification plugging material (PSPM), a novel type of plugging material for severe fluid loss in demanding formations, necessitates performance enhancement and deeper insight into its hydration mechanism. In this paper, with a foundational formula comprising a nucleating agent (S1), activator (M1), and deionized water, a comprehensive investigation was conducted. This involved basic performance testing, including fluidity, setting or thickening time, hydration heat analysis, SEM and XRD for hydration products, and conduction of kinetics model. The focus was on analyzing the effects of three additives on system properties, hydration process, and hydration products, leading to the inference of the hydration mechanism of PSPM. It was found that the structure additives (SA) and flow pattern regulator (6301) did not partake in the hydration reaction, focusing instead on enhancing structure strength and maintaining slurry stability, respectively. Conversely, the phase regulator (BA) actively engaged in the hydration process, transitioning the system from the KG-N-D to the KG-D model, thereby extending the thickening time without altering the final hydration products. The morphology and composition of the products confirmed that SI and M1 dissolve in the aqueous solution and progressively form Mg(OH)₂ and MgSO₄·zMg(OH)₂·xH₂O. The slurry gradually solidifies, ultimately resulting in the formation of a high-strength consolidated body, thereby achieving the objective of lost circulation control. Full article

Excess-sulfate phosphogypsum slag cement (EPSC), offering the potential for large-scale phosphogypsum (PG) utilization, has drawn significant attention. However, its susceptibility to salt erosion in marine/saline environments remains unquantified, hindering engineering applications. This study, therefore, systematically investigates the effect of various salts (NaCl, MgCl₂, KCl, and Na₂SO₄) at different concentrations (0.5–1.5%) on the hydration mechanism and performance of EPSC using rheometry, strength tests, and microstructural characterization (XRD/SEM-EDS). The findings reveal that EPSC exhibits low initial yield stress and plastic viscosity, both of which increase over time. The addition of Na⁺, Cl⁻, and SO₄²⁻ ions promotes hydration and flocculent structure formation in the EPSC paste, thereby enhancing the yield stress and plastic viscosity. In contrast, Mg²⁺ and K⁺ ions inhibit the hydration reaction, although Mg²⁺ temporarily increases the plastic viscosity by forming Mg(OH)₂ during the initial stage of the reaction. Both Na₂SO₄ and NaCl improve mechanical properties when their concentrations are within the 0.5–1.0% range; however, excessive amounts (>1%) negatively impact these properties. Significantly, adding 0.5% NaCl significantly improves the mechanical properties of EPSC, achieving a 28-day compressive strength of 51.06 MPa—a 9.5% increase compared to the control group. XRD and SEM-EDX analyses reveal that NaCl enhances pore structure via Friedel’s salt formation, while Na₂SO₄ promotes the early nucleation of ettringite. However, excessive ettringite formation in the later stages of the hydration reaction due to Na₂SO₄ may negatively affect compressive strength due to the inherent abundance of SO₄²⁻ in the EPSC system. Therefore, attention should be paid to the effect of excessive SO₄²⁻ on the system. These results establish salt-type/dosage thresholds for EPSC design, enabling its rational use in coastal infrastructure where salt resistance is critical. Full article

The complex geological environment in western Sichuan, China, leads to frequent debris flow disasters, posing significant threats to the lives and property of local residents. In this study, debris flow susceptibility models were developed using three machine learning algorithms: Support Vector Machine (SVM), Random Forest (RF), and Extreme Gradient Boosting (XGBoost). The models were trained with data in Songpan County and used for debris flow susceptibility prediction in Mao County, using small watersheds as assessment units. Seventeen key feature factors based on multi-source remote sensing data encompassing topography and geomorphology, geological structures, environmental elements, and human activities were selected as input parameters after assessment with Pearson correlation analysis. Model performance was rigorously evaluated through ten-fold cross-validation, and hyperparameter optimization was employed to enhance predictive accuracy. To assess the models’ robustness, the trained models were applied to the neighboring Mao County for cross-regional validation. The results consistently indicate that elevation, seismic nucleation density, population density, and distance to roads are the primary controlling factors influencing susceptibility. Comparative analysis between the Songpan and Mao County reveals that the RF model significantly outperforms SVM and XGBoost in accuracy and robustness. Therefore, the RF model is better suited for debris flow susceptibility assessment in western Sichuan. Although the effectiveness of this model may be limited by the relatively small sample size of debris flow events in the dataset and potential variations in environmental conditions across different regions, it still holds promise for providing a scientific basis and decision-making support for disaster mitigation in comparable areas of western Sichuan. Full article