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Keywords = contactless power transmission

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28 pages, 18883 KB  
Article
Laser-Based Far-Field Wireless Power Transfer for UAV Recharging: Architecture and Experimental Validation of the Pointing, Sensing, and Control System
by Domenico Edoardo Sfasciamuro, Marco Lecce, Federico Zambelli and Stefano Mauro
Aerospace 2026, 13(8), 664; https://doi.org/10.3390/aerospace13080664 - 24 Jul 2026
Viewed by 190
Abstract
The rapid expansion of unmanned aerial vehicles (UAVs) applications in logistics, surveillance, and defense highlights the need for scalable and reliable energy delivery solutions. Conventional charging approaches constrain operational endurance and scalability, requiring frequent returns to base. This paper presents a laser-based wireless [...] Read more.
The rapid expansion of unmanned aerial vehicles (UAVs) applications in logistics, surveillance, and defense highlights the need for scalable and reliable energy delivery solutions. Conventional charging approaches constrain operational endurance and scalability, requiring frequent returns to base. This paper presents a laser-based wireless power transmission system designed to enable safe, contactless and efficient power transfer from ground to air. The main innovation of the work lies in the integration of an end-to-end architecture combining a high-power optical source, a hierarchical beam pointing framework with coarse and fine steering stages, and a receiver composed of sensing and energy conversion module mounted onboard the UAV. A further contribution is the adoption of a hybrid control strategy in which the reference position, obtained via RTK positioning, facilitates the coarse acquisition of the beam, whilst optical feedback from the receiver side enables precise alignment corrections. An experimental campaign is conducted to validate the main system functions under representative operating conditions. Beam propagation, pointing accuracy, and control response are characterized through laboratory and outdoor tests, including long-range spot measurements and closed-loop steering validation. The results demonstrate the technical feasibility of laser-based wireless energy transfer for UAV applications and provide an experimentally grounded framework for the development of persistent aerial operations in civil and defense scenarios. Full article
(This article belongs to the Section Aeronautics)
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22 pages, 4683 KB  
Review
Principles, Development History, and Future Prospects of Underwater Ultrasonic Wireless Power Transfer Technology
by Yue Wu, Wenzhi Li and Qijun Deng
Electronics 2026, 15(13), 2944; https://doi.org/10.3390/electronics15132944 (registering DOI) - 6 Jul 2026
Viewed by 314
Abstract
With the continuous advancement of ocean exploration and development, energy supply for underwater electronic equipment has become a key bottleneck restricting long-term operation. Traditional wired power supply and battery-powered operation suffer from corrosion, high maintenance costs, limited endurance, and replacement difficulties. Underwater ultrasonic [...] Read more.
With the continuous advancement of ocean exploration and development, energy supply for underwater electronic equipment has become a key bottleneck restricting long-term operation. Traditional wired power supply and battery-powered operation suffer from corrosion, high maintenance costs, limited endurance, and replacement difficulties. Underwater ultrasonic wireless power transfer (UUWPT) achieves contactless electric–acoustic–electric conversion via piezoelectric transducers. It offers unique advantages, including insensitivity to electromagnetic interference, metal-penetration capability, excellent directivity, and medium-to-long-distance transmission. This paper systematically reviews the technical principles and development history of UUWPT. We trace its evolution from early feasibility verification, through theoretical improvements, to current system engineering and industrialization. Key frontier research directions are highlighted, such as MIMO/MISO arrays, simultaneous wireless power and data transfer (SWPDT), adaptive tuning, and novel transducer structures. Application prospects in marine monitoring, AUV endurance replenishment, marine energy development, and the Internet of Underwater Things are also analyzed. Finally, we discuss remaining challenges, including the trade-off between transmission efficiency and distance, insufficient adaptability to complex marine environments, and the lack of standardized system frameworks. Future research should prioritize high-efficiency long-distance power transfer, system reliability, and engineering applications. Full article
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22 pages, 19747 KB  
Article
A Contactless Edge-AI Prototype for Simulated Apnea-like Respiratory Suppression and Motion Artifact Detection Using 60 GHz FMCW Radar
by Sathit Pairoch, Pattarapong Phasukkit and Nongluck Houngkamhang
Technologies 2026, 14(7), 388; https://doi.org/10.3390/technologies14070388 - 24 Jun 2026
Viewed by 219
Abstract
Sleep-related respiratory disturbances are difficult to monitor continuously outside specialized laboratories because conventional polysomnography is resource-intensive and intrusive. This study presents a contactless edge-AI engineering prototype for detecting controlled voluntary respiratory-motion suppression and motion artifacts using a 60 GHz frequency-modulated continuous-wave radar. The [...] Read more.
Sleep-related respiratory disturbances are difficult to monitor continuously outside specialized laboratories because conventional polysomnography is resource-intensive and intrusive. This study presents a contactless edge-AI engineering prototype for detecting controlled voluntary respiratory-motion suppression and motion artifacts using a 60 GHz frequency-modulated continuous-wave radar. The system integrates a 60 GHz radar front end, lightweight local preprocessing, an INT8 one-dimensional convolutional neural network deployed on the Analog Devices MAX78000 CNN accelerator (Analog Devices Thailand, Chon Buri, Thailand), and an event-driven Raspberry Pi Zero 2W gateway for alert transmission. Evaluation was performed using a controlled healthy-volunteer dataset consisting of normal breathing, voluntary breath-holding-induced respiratory suppression, and deliberate motion artifact. The final valid test set contained 270 technically valid 30 s windows balanced across the three classes. The INT8 model achieved an overall accuracy of 92.6% (95% confidence interval: 88.8–95.2%), with a macro-averaged precision, recall, and F1-score of 92.6%, 92.6%, and 92.5%, respectively. Active CNN inference on the MAX78000 consumed 0.152 ± 0.011 mJ and was completed in 5.20 ± 0.11 ms, corresponding to approximately 280-fold lower active inference energy than Python 3.14.6/TensorFlow Lite 2.21.0-based execution on the Raspberry Pi Zero 2W. These results demonstrate the feasibility of privacy-aware, low-power respiratory-pattern classification at the edge. However, the study should be interpreted strictly as an engineering proof-of-concept based on controlled voluntary breathing and movement tasks in healthy volunteers. It is not a clinically validated apnea or obstructive sleep apnea detection system and did not include polysomnography, oxygen saturation measurement, airflow sensing, sleep staging, or diagnosed patient cohorts. Full article
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25 pages, 17950 KB  
Article
Analysis and Optimal Design of Coaxial Magnetic Gears with Surface-Mounted Permanent Magnets
by Oleksandr Makarchuk and Dariusz Calus
Energies 2026, 19(10), 2306; https://doi.org/10.3390/en19102306 - 11 May 2026
Viewed by 367
Abstract
Contactless transmission of mechanical power, which is characteristic of coaxial magnetic gears (CMGs), offers significant advantages over conventional mechanical gears, in particular, reduced maintenance frequency and inherent overload protection. At the same time, there is a lack of design methodologies for this type [...] Read more.
Contactless transmission of mechanical power, which is characteristic of coaxial magnetic gears (CMGs), offers significant advantages over conventional mechanical gears, in particular, reduced maintenance frequency and inherent overload protection. At the same time, there is a lack of design methodologies for this type of gear based on the analysis and systematization of experience gained from already implemented designs. This paper presents a method for determining the maximum magnetic torques of CMGs on the basis of an equivalent magnetic-circuit model. The error associated with the proposed methodology does not exceed ±15%, which enables the influence of geometric parameters and the magnetic properties of materials on the key performance indicators of the gear to be assessed already at the preliminary design stage. A mathematical model of CMG dynamics was also developed, based on a quasi-stationary two-dimensional approximation of the magnetic field, accounting for the geometry of the magnetic circuit, the spatial distribution of the magnetic vector potential, and magnetic-circuit saturation. The proposed mathematical model was verified using the results of physical experiments. The discrepancy between the calculated and experimental values of the torque on the low-speed shaft in the steady state does not exceed 5.5%. Based on the optimization procedure, the dependence of the maximum linear torque density on the outer diameter of the CMG, the number of poles of the high-speed rotor, and the transmission ratio was determined. It was shown that, as the number of poles increases, the linear torque density also increases and, for example, for diameters of approximately 800 mm, it may exceed 100 N·m/m. Full article
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24 pages, 3801 KB  
Review
Review of High-Misalignment Tolerance Techniques in Wireless Power Transfer Systems
by Cheng Wang, Wei Ren, Yang Chen and Xiaofei Li
Energies 2026, 19(3), 713; https://doi.org/10.3390/en19030713 - 29 Jan 2026
Cited by 4 | Viewed by 1705
Abstract
Wireless power transfer (WPT) technology, leveraging the unique advantage of contactless power supply, has been recognized as a core power supply solution for mobile devices such as automated guided vehicles (AGVs) and electric vehicles (EVs). However, its transmission performance is highly susceptible to [...] Read more.
Wireless power transfer (WPT) technology, leveraging the unique advantage of contactless power supply, has been recognized as a core power supply solution for mobile devices such as automated guided vehicles (AGVs) and electric vehicles (EVs). However, its transmission performance is highly susceptible to lateral offset, longitudinal misalignment, and angular deflection of the coils, resulting in a sharp decline in efficiency and unstable output. This has become a key bottleneck restricting the engineering application of the technology. This paper presents a comprehensive review focusing on the misalignment tolerance technologies for WPT systems. First, taking the LCC-S/LCC topology as an example, the influence of coil misalignment on the system output performance is analyzed, and various misalignment tolerance methods are enumerated. Subsequently, the basic principles and main research achievements of four categories of misalignment tolerance technologies, namely coupling structure optimization, compensation topology optimization, control strategies, and alignment guidance technology, are systematically summarized, with their limitations identified. Finally, the future research directions of misalignment tolerance technologies are discussed. Full article
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13 pages, 4033 KB  
Article
A Low-Sidelobe Fully Metallic Ridge Gap Waveguide Antenna Array for W-Band Applications
by Huixia Jiang, Lili Sheng, Pengsheng Nie, Yu Feng, Jinfang Wen, Jianbo Ji and Weiping Cao
Sensors 2026, 26(2), 602; https://doi.org/10.3390/s26020602 - 15 Jan 2026
Viewed by 1008
Abstract
To address the critical demand for high-gain, low-sidelobe, and high-efficiency antennas in W-band arrays, this work presents a low-sidelobe all-metal array antenna based on ridge gap waveguide technology. The design employs a three-layer contactless metal structure, integrating a stepped-ridge feeding network with Taylor [...] Read more.
To address the critical demand for high-gain, low-sidelobe, and high-efficiency antennas in W-band arrays, this work presents a low-sidelobe all-metal array antenna based on ridge gap waveguide technology. The design employs a three-layer contactless metal structure, integrating a stepped-ridge feeding network with Taylor amplitude distribution and a higher-order mode resonant cavity. This integration enables efficient power distribution and low-loss transmission while eliminating the need for conventional welding or bonding processes. Measurement results indicate that the antenna exhibits a reflection coefficient below −10 dB across the 92.5–103.5 GHz. The in-band gain exceeds 25.8 dBi with less than 1 dB fluctuation, and the radiation efficiency surpasses 78%. Specifically, the sidelobe levels in both E- and H-planes remain below −17.5 dB, reaching under −19.5 dB at 94 GHz, while cross-polarization is better than −30 dB. The proposed antenna demonstrates high gain, low sidelobe, and high efficiency, showing promising potential for applications in millimeter-wave radar, imaging, and 6G communication systems. Full article
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21 pages, 4855 KB  
Article
Energy-Efficient Actuator Concept for Two-Speed Transmissions in Battery Electric Vehicles
by Jonas Brauer, Hannes Bohne and Jens Falkenstein
World Electr. Veh. J. 2026, 17(1), 12; https://doi.org/10.3390/wevj17010012 - 24 Dec 2025
Viewed by 1488
Abstract
Two-speed transmissions can improve battery electric vehicle (BEV) drivetrain efficiency. However, the additional losses caused by shifting actuators offset these efficiency gains. Particularly hydraulic actuated wet-running multi-plate clutches, which enable powershifts, typically require rotary feedthroughs. Commonly used rectangular sealing rings (RSR) demand continuous [...] Read more.
Two-speed transmissions can improve battery electric vehicle (BEV) drivetrain efficiency. However, the additional losses caused by shifting actuators offset these efficiency gains. Particularly hydraulic actuated wet-running multi-plate clutches, which enable powershifts, typically require rotary feedthroughs. Commonly used rectangular sealing rings (RSR) demand continuous hydraulic power due to leakage and cause friction torque. This leads to high RSR temperatures, especially at high angular velocities of electric machines. This article introduces a two-speed BEV transmission concept using wet-running multi-plate clutches actuated via a rotating 5/3-way valve that can shut off, i.e., lock up the actuating pressure directly in the rotating system. Consequently, the rotary feedthrough is depressurized and contactless gap seals are usable. This reduces supply pressure requirements and minimizes hydraulic and friction losses while retaining powershift capability. Component-level tests evaluate leakage, pressure shut off, actuator dynamics and power consumption. Results show that actuating pressure in a shut-off clutch is maintained for longer than 60 min and electrical actuator power consumption is less than 20 W. During overlapping gearshifts, gap seal leakage is less than 1 L/min at 10 bar and sufficient pressure dynamics are achieved. These findings confirm the feasibility of the proposed actuator for multi-plate clutches in two-speed BEV transmissions. Full article
(This article belongs to the Section Propulsion Systems and Components)
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12 pages, 3103 KB  
Article
Design and Implementation of a Resonant Inductive Wireless Power Transfer System Powered by a Class D Amplifier for Smart Sensors in Inaccessible Environments
by Anouar Chebbi, Amira Haddouk, Vitor Monteiro, João L. Afonso and Hfaiedh Mechergui
Electronics 2026, 15(1), 33; https://doi.org/10.3390/electronics15010033 - 22 Dec 2025
Viewed by 1901
Abstract
This paper presents a high-efficiency wireless power transfer (WPT) architecture employing a resonant inductive coupling to power smart sensor nodes in remote or sealed environments, where conventional power delivery is unfeasible. The system integrates a photovoltaic (PV) energy source with a step-down DC-DC [...] Read more.
This paper presents a high-efficiency wireless power transfer (WPT) architecture employing a resonant inductive coupling to power smart sensor nodes in remote or sealed environments, where conventional power delivery is unfeasible. The system integrates a photovoltaic (PV) energy source with a step-down DC-DC converter based on the LM2596 buck regulator to adjust the voltage from the PV. The proposed conditioned power system supplies the entire electronic circuit consisting of a PWM modulator based on an NE555, which drives an IR2110 gate driver connected to a Class D power amplifier. The amplifier excites a pair of high-Q resonant coils designed for mid-range inductive coupling. On the receiver side, the inductively coupled AC signal is rectified and regulated through an AC-DC conversion stage to charge a secondary energy storage unit. The design eliminates the need for physical electrical connections, ensuring efficient, contactless energy transfer. The proposed system operates at a resonant frequency of 24.46 kHz and achieves up to 80% transmission efficiency at a distance of 113 mm. The receiver provides a regulated DC output between 4.80 V and 4.97 V, sufficient to power low-consumption smart sensors. Full article
(This article belongs to the Special Issue Emerging Technologies in Wireless Power and Energy Transfer Systems)
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19 pages, 21965 KB  
Article
A Hybrid Strategy for the Design and Optimization of Coaxial Magnetic Gears
by Xinyan Zhang, Renato Galluzzi and Nicola Amati
Machines 2025, 13(12), 1152; https://doi.org/10.3390/machines13121152 - 18 Dec 2025
Cited by 2 | Viewed by 785
Abstract
Magnetic gear transmissions are promising alternatives to mechanical ones due to their contactless power transfer, reduced acoustic noise and vibration, inherent overload protection, and improved reliability. However, their design requires fast but accurate tools. While three-dimensional finite-element models offer good accuracy, their complexity [...] Read more.
Magnetic gear transmissions are promising alternatives to mechanical ones due to their contactless power transfer, reduced acoustic noise and vibration, inherent overload protection, and improved reliability. However, their design requires fast but accurate tools. While three-dimensional finite-element models offer good accuracy, their complexity hinders their use for design purposes. Two-dimensional representations, on the other hand, tend to overestimate performance due to the lack of end effects in the axial direction. This paper proposes a hybrid design and optimization framework for coaxial magnetic gears that couples a two-dimensional optimizer based on a genetic algorithm with a three-dimensional parametric model. The former model helps identify promising combinations in the design variable space. Then, specific selections are refined through the three-dimensional model. Numerical results show that both approaches exhibit consistent parameter trends, with a resulting prototype yielding a torque density of 213 Nm/L in an envelope contained within 90 mm of diameter and 16.57 mm of active length. Full article
(This article belongs to the Section Electrical Machines and Drives)
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31 pages, 5480 KB  
Review
Solid Core Magnetic Gear Systems: A Comprehensive Review of Topologies, Core Materials, and Emerging Applications
by Serkan Sezen, Kadir Yilmaz, Serkan Aktas, Murat Ayaz and Taner Dindar
Appl. Sci. 2025, 15(15), 8560; https://doi.org/10.3390/app15158560 - 1 Aug 2025
Cited by 7 | Viewed by 4121
Abstract
Magnetic gears (MGs) are attracting increasing attention in power transmission systems due to their contactless operation principles, low frictional losses, and high efficiency. However, the broad application potential of these technologies requires a comprehensive evaluation of engineering parameters, such as material selection, energy [...] Read more.
Magnetic gears (MGs) are attracting increasing attention in power transmission systems due to their contactless operation principles, low frictional losses, and high efficiency. However, the broad application potential of these technologies requires a comprehensive evaluation of engineering parameters, such as material selection, energy efficiency, and structural design. This review focuses solely on solid-core magnetic gear systems designed using laminated electrical steels, soft magnetic composites (SMCs), and high-saturation alloys. This review systematically examines the topological diversity, torque transmission principles, and the impact of various core materials, such as electrical steels, soft magnetic composites (SMCs), and cobalt-based alloys, on the performance of magnetic gear systems. Literature-based comparative analyses are structured around topological classifications, evaluation of material properties, and performance analyses based on losses. Additionally, the study highlights that aligning material properties with appropriate manufacturing methods, such as powder metallurgy, wire electrical discharge machining (EDM), and precision casting, is essential for the practical scalability of magnetic gear systems. The findings reveal that coaxial magnetic gears (CMGs) offer a favorable balance between high torque density and compactness, while soft magnetic composites provide significant advantages in loss reduction, particularly at high frequencies. Additionally, application trends in fields such as renewable energy, electric vehicles (EVs), aerospace, and robotics are highlighted. Full article
(This article belongs to the Section Electrical, Electronics and Communications Engineering)
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13 pages, 13107 KB  
Article
Ceramic Isolated High-Torque Permanent Magnet Coupling for Deep-Sea Applications
by Liying Sun, Xiaohui Gao and Yongguang Liu
J. Mar. Sci. Eng. 2025, 13(8), 1474; https://doi.org/10.3390/jmse13081474 - 31 Jul 2025
Cited by 1 | Viewed by 1359
Abstract
Permanent magnetic couplings provide critical advantages for deep-sea systems through static-sealed, contactless power transmission. However, conventional metallic isolation sleeves incur significant eddy current losses, limiting efficiency and high-speed operation. Limited torque capacities fail to meet the operational demands of harsh marine environments. This [...] Read more.
Permanent magnetic couplings provide critical advantages for deep-sea systems through static-sealed, contactless power transmission. However, conventional metallic isolation sleeves incur significant eddy current losses, limiting efficiency and high-speed operation. Limited torque capacities fail to meet the operational demands of harsh marine environments. This study presents a novel permanent magnet coupling featuring a ceramic isolation sleeve engineered for deep-sea cryogenic ammonia submersible pumps. The ceramic sleeve eliminates eddy current losses and provides exceptional corrosion resistance in acidic/alkaline environments. To withstand 3.5 MPa hydrostatic pressure, a 6-mm-thick sleeve necessitates a 10 mm operational air gap, challenging magnetic circuit efficiency. To address this limitation, an improved 3D magnetic equivalent circuit (MEC) model was developed that explicitly accounts for flux leakage and axial end-effects, enabling the accurate characterization of large air gap fields. Leveraging this model, a Taguchi method-based optimization framework was implemented by balancing key parameters to maximize the torque density. This co-design strategy achieved a 21% increase in torque density, enabling higher torque transfer per unit volume. Experimental validation demonstrated a maximum torque of 920 Nm, with stable performance under simulated deep-sea conditions. This design establishes a new paradigm for high-power leak-free transmission in corrosive, high-pressure marine environments, advancing applications from deep-sea propulsion to offshore energy systems. Full article
(This article belongs to the Section Ocean Engineering)
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21 pages, 2794 KB  
Article
Medical Data over Sound—CardiaWhisper Concept
by Radovan Stojanović, Jovan Đurković, Mihailo Vukmirović, Blagoje Babić, Vesna Miranović and Andrej Škraba
Sensors 2025, 25(15), 4573; https://doi.org/10.3390/s25154573 - 24 Jul 2025
Cited by 2 | Viewed by 3651
Abstract
Data over sound (DoS) is an established technique that has experienced a resurgence in recent years, finding applications in areas such as contactless payments, device pairing, authentication, presence detection, toys, and offline data transfer. This study introduces CardiaWhisper, a system that extends the [...] Read more.
Data over sound (DoS) is an established technique that has experienced a resurgence in recent years, finding applications in areas such as contactless payments, device pairing, authentication, presence detection, toys, and offline data transfer. This study introduces CardiaWhisper, a system that extends the DoS concept to the medical domain by using a medical data-over-sound (MDoS) framework. CardiaWhisper integrates wearable biomedical sensors with home care systems, edge or IoT gateways, and telemedical networks or cloud platforms. Using a transmitter device, vital signs such as ECG (electrocardiogram) signals, PPG (photoplethysmogram) signals, RR (respiratory rate), and ACC (acceleration/movement) are sensed, conditioned, encoded, and acoustically transmitted to a nearby receiver—typically a smartphone, tablet, or other gadget—and can be further relayed to edge and cloud infrastructures. As a case study, this paper presents the real-time transmission and processing of ECG signals. The transmitter integrates an ECG sensing module, an encoder (either a PLL-based FM modulator chip or a microcontroller), and a sound emitter in the form of a standard piezoelectric speaker. The receiver, in the form of a mobile phone, tablet, or desktop computer, captures the acoustic signal via its built-in microphone and executes software routines to decode the data. It then enables a range of control and visualization functions for both local and remote users. Emphasis is placed on describing the system architecture and its key components, as well as the software methodologies used for signal decoding on the receiver side, where several algorithms are implemented using open-source, platform-independent technologies, such as JavaScript, HTML, and CSS. While the main focus is on the transmission of analog data, digital data transmission is also illustrated. The CardiaWhisper system is evaluated across several performance parameters, including functionality, complexity, speed, noise immunity, power consumption, range, and cost-efficiency. Quantitative measurements of the signal-to-noise ratio (SNR) were performed in various realistic indoor scenarios, including different distances, obstacles, and noise environments. Preliminary results are presented, along with a discussion of design challenges, limitations, and feasible applications. Our experience demonstrates that CardiaWhisper provides a low-power, eco-friendly alternative to traditional RF or Bluetooth-based medical wearables in various applications. Full article
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17 pages, 980 KB  
Article
Non-Contact Current Measurement Method Based on Field-Source Inversion for DC Rectangular Busbars
by Qishuai Liang, Zhongchen Xia, Jiang Ye, Yufeng Wu, Jie Li, Zhao Zhang, Xiaohu Liu and Shisong Li
Energies 2025, 18(14), 3606; https://doi.org/10.3390/en18143606 - 8 Jul 2025
Cited by 3 | Viewed by 1276
Abstract
With the widespread application of DC technology in data centers, renewable energy, electric transportation, and high-voltage direct current (HVDC) transmission, DC rectangular busbars are becoming increasingly important in power transmission systems due to their high current density and compact structure. However, space constraints [...] Read more.
With the widespread application of DC technology in data centers, renewable energy, electric transportation, and high-voltage direct current (HVDC) transmission, DC rectangular busbars are becoming increasingly important in power transmission systems due to their high current density and compact structure. However, space constraints make the deployment of conventional sensors challenging, highlighting the urgent need for miniaturized, non-contact current measurement technologies to meet the integration requirements of smart distribution systems. This paper proposes a field-source inversion-based contactless DC measurement method for rectangular busbars. The mathematical model of the magnetic field near the surface of the DC rectangular busbar is first established, incorporating the busbar eccentricity, rotation, and geomagnetic interference into the model framework. Subsequently, a magnetic field–current inversion model is constructed, and the DC measurement of the rectangular busbar is achieved by performing an inverse calculation. The effectiveness of the proposed method is validated by both simulation studies and physical experiments. Full article
(This article belongs to the Special Issue Electrical Equipment State Measurement and Intelligent Calculation)
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17 pages, 7417 KB  
Article
An Optimized Multi-Level Control Method for Wireless Power Transfer System Using the Particle Swarm Optimization Algorithm
by Jianwei Zhao, Lin Li, Huan Wu, Bo Luo, Huayi Li, Yucai Zhang, Shanzong Liu and Lei Zhao
Electronics 2024, 13(22), 4341; https://doi.org/10.3390/electronics13224341 - 5 Nov 2024
Cited by 15 | Viewed by 2617
Abstract
A Wireless Power Transfer (WPT) system, known for its contactless power delivery, is extensively used for power supply in spacecraft applications. Achieving efficient and stable power transfer necessitates the integration of DC/DC converters on both the primary and secondary sides of WPT systems [...] Read more.
A Wireless Power Transfer (WPT) system, known for its contactless power delivery, is extensively used for power supply in spacecraft applications. Achieving efficient and stable power transfer necessitates the integration of DC/DC converters on both the primary and secondary sides of WPT systems for power conversion and control. Traditional efficiency optimization methods primarily focus on impedance matching within the wireless power resonance network, often neglecting the overall efficiency optimization of multi-stage DC-DC and WPT systems. This oversight results in suboptimal overall system efficiency despite optimal efficiency in the wireless transmission segment. Additionally, the time-varying nature of mutual inductance and load parameters during power transmission in WPT systems presents challenges for maximum efficiency tracking and power control. This paper introduces a multi-level coordinated control efficiency optimization method for WPT systems utilizing the particle swarm optimization (PSO) algorithm. This method takes into account the transmission losses across all power conversion units within the WPT system, establishing a mathematical model for the joint optimization of overall system transmission efficiency and power. The PSO algorithm is then employed to solve this optimization model using estimated mutual inductance and load values. By adjusting the DC/DC converters on both sides, the method ensures optimal overall system efficiency and consistent power transmission. Experimental results indicate that under varying load and mutual inductance conditions, a Series–Series (SS) compensated WPT system using this method achieves a 200 W power output with maximum efficiency tracking, a power output error of 0.63%, and an average transmission efficiency of 86.2%. This demonstrates superior power transmission stability and higher efficiency compared to traditional impedance matching methods. Full article
(This article belongs to the Topic Advanced Wireless Charging Technology)
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15 pages, 9413 KB  
Article
Experimental and Numerical Investigation of the Use of Ultrasonic Waves to Assist Laser Welding
by Mohamad Salimi, Ahmed Teyeb, Evelyne El Masri, Samiul Hoque, Phil Carr, Wamadeva Balachandran and Tat-Hean Gan
Materials 2024, 17(11), 2521; https://doi.org/10.3390/ma17112521 - 23 May 2024
Cited by 5 | Viewed by 2899
Abstract
This study evaluates the enhancement of laser welding using ultrasonic waves aimed at reorganising the intermetallic position in such a fashion that leads to increased mechanical properties of welds in battery pack assemblies for electric vehicles. The experiment employed 20 kHz and 40 [...] Read more.
This study evaluates the enhancement of laser welding using ultrasonic waves aimed at reorganising the intermetallic position in such a fashion that leads to increased mechanical properties of welds in battery pack assemblies for electric vehicles. The experiment employed 20 kHz and 40 kHz High-Power Ultrasound Transducers (HPUTs) in both contact and contactless modes. A simplified experimental configuration is suggested to represent conditions similar to those found in electric vehicle battery pack assemblies. Measurements of vibration transmission to aluminium alloy 1050 plates revealed more than a 1000-fold increase in acceleration amplitude in contact mode compared to contactless mode. The 20 kHz transducer in contactless mode demonstrated superior performance, showing a 10% increase in load and 27% increase in extension compared to welding without ultrasonic assistance. On the other hand, the 40 kHz transducer, while still improved over non-ultrasonic methods, showed less pronounced benefits. This suggests that lower-frequency ultrasonic assistance (20 kHz) is more effective in this specific context. The study explores ultrasonic assistance in laser welding copper (Cu101) to aluminium alloy 1050 using 20 kHz and 40 kHz HPUTs, showing that both transducers enhance microstructural integrity by reducing copper homogenisation into aluminium, with the 20 kHz frequency proving more effective in this context. A numerical simulation was conducted to evaluate the transmission of pressure into the molten pool of the weld, correlated with the vibration results obtained from the 20 kHz transducer. The numerical simulation confirms that no cavitation is initiated in the molten pool area, and all improvements are solely due to the ultrasonic waves. Full article
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