Search Results (2,494)

Waterborne polyurethane (WPU) and waterborne poly(urethane-urea) (WPUU) dispersions allow safer and more sustainable manufacturing of rechargeable batteries via water-based processing, while offering tunable adhesion and segmented-domain mechanics. Beyond conventional roles as binders and coatings, WPU/WPUU chemistries also support separator/interlayer and polymer-electrolyte designs for lithium-ion and lithium metal systems, where interfacial integrity, stress accommodation, and ion transport must be balanced. Here, we review WPU/WPUU fundamentals (building blocks, dispersion stabilization, morphology, and film formation) and review prior studies through a battery-centric structure–processing–property lens. We point out key performance-limiting trade-offs—adhesion versus electrolyte uptake and ionic conductivity versus storage modulus—and relate them to practical formulation variables, including soft-/hard-segment selection, ionic center/counterion design, molecular weight/topology control, and crosslinking strategies. Applications are reviewed for (i) electrode binders (graphite/Si; cathodes such as LFP and NMC), (ii) separator coatings and functional interlayers, and (iii) gel/solid polymer electrolytes and hybrid composites, with a focus on practical design guidelines for navigating these trade-offs. Future advancements in WPU/WPUU chemistries will depend on developing stable, low-impedance interlayers, enhancing electrochemical behavior, and establishing application-specific design guidelines to optimize performance in lithium metal batteries (LMB). Full article

Conductive polymers (CPs), such as polypyrrole (PPy), have shown promising properties for use as electro-responsive bioactive scaffolds for tissue regeneration. PPy can be synthesized by chemical electrosynthesis and doped with biomolecules such as hyaluronic acid (HA). Taking advantage of the electrochemical synthesis versatility, nanofibers for surface-modified indium tin oxide (ITO) electrodes can be used as templates to produce tridimensional HA-doped PPy scaffolds. In this study, polyvinyl alcohol/chitosan (PVA/CTS) electrospun nanofibers deposited on ITO electrodes were used as a 3D template for the in situ electrosynthesis of HA-doped PPy to produce a bioactive scaffold for tissue engineering. The final material gathers the advantages of each biopolymer, the porous morphology of the nanofiber, and the conductivity of the electrosynthetized polymer. Furthermore, the biological activity of the NF-PVA/CTS@PPy:HA composite was evaluated in NIH-3T3 fibroblasts by MTT, resulting in a cell viability of 146 ± 40% and wound-healing capacity of 97 ± 1.9% at 24 h of culture. Full article

Glass fiber-reinforced polymer (GFRP) composites are widely used in structural applications due to their high specific strength and durability; however, their mechanical performance strongly depends on fiber architecture and environmental exposure. This study evaluates the mechanical behavior and moisture-induced degradation of GFRP laminates through tensile tests, impact tests, dynamic mechanical analysis (DMA), and thermomechanical analysis (TMA) performed on a bi-directional glass–epoxy GFRP laminate ([0°/90°]). Tensile tests revealed a maximum longitudinal strength of 369 MPa in dry specimens, while water immersion for up to 21 days led to a significant reduction in tensile strength, from 207 MPa to 63 MPa, in diagonally cut specimens. Impact tests conducted at 12 J showed larger displacements in specimens cut along directions not aligned with the fibers, indicating matrix-dominated behavior. Dynamic mechanical analysis demonstrated strong dependence of stiffness on fiber orientation, with storage modulus values decreasing by approximately 45% in 45° specimens compared with the principal directions, while the glass transition temperature remained within 59–62 °C. Thermomechanical analysis confirmed an increase in the coefficient of thermal expansion after aging, from 205.6 to 291.65 µm/(m·°C) below Tg. These results provide insights into the structure–property–environment relationships governing the durability of GFRP composites and support the optimization of their design for long-term polymer-based applications. Full article

This review provides a comprehensive overview of dental materials that promote tissue healing while exhibiting antimicrobial properties. The focus is on materials that are biocompatible, bioactive, and non-toxic to host cells, with demonstrated bacteriostatic and bactericidal activities. Current advances in natural bactericides, antimicrobial polymers, and bioactive glass/polymer composites are summarized, along with techniques employed for surface modification and the coating of dental implants. Three major categories of antimicrobial coatings were identified: antibacterial phytochemicals, synthetic antimicrobial agents (including polymers and antibiotics), and metallic nanoparticles. Bioactive coatings were further examined to identify potential antimicrobial strategies within these materials, and existing research gaps were highlighted. A systematic literature search was conducted in PubMed, Scopus, and Web of Science for articles published between January 2010 and June 2025. Overall, this review underscores the growing potential of multifunctional dental materials that integrate bioactivity with antimicrobial performance, offering promising directions for the development of next-generation restorative and implant materials. Full article

Maintaining color constancy in polymer extrusion processes is a key difficulty in manufacturing applications, as fluctuations in processing parameters greatly influence pigment dispersion and the quality of the finished product. Preliminary historical data mining analysis was conducted in 2009. This work concentrates on Opaque PC Grade 5, which constituted 2.43% of the pigment; it contained 10 PPH of resin2 with a Melt Flow Index (MFI) of 6.5 g/10 min and 90 PPH of resin1. It also employs a fixed resin composition with an MFI of 25 g/10 min. This research identified the significant processing parameters (PPs) contributing to the lowest color deviation. Interactions between processing parameters, for the same color formulation, were analyzed using statistical methods under various processing conditions. A principle-driven General Trends (GT) diagnostic procedure was applied, wherein each parameter was individually varied across five levels while holding others constant. Particle size distribution (PSD) and colorimetric data (CIE Lab*) were systematically measured and analyzed. To complete this, correlations for the impact of temperature (Temp) on viscosity, particle characteristics, and color quality were studied by characterizing viscosity, Digital Optical Microscopy (DOM), and particle size distribution at various speeds. The samples were characterized for viscosity at three temperatures (230, 255, 280 °C) and particle size distribution at three speeds: 700, 750, 800 rpm. This study investigates particle processing features, such as screw speed and pigment size distribution. The average pigment diameter and the fraction of small particles were influenced by the speed of 700–775 rpm. At 700 rpm, the mean particle size was 2.4 µm, with 61.3% constituting particle numbers. The mean particle size diminished to 2 µm at 775 rpm; however, the particle count proportion escalated to 66% at 800 rpm. This research ultimately quantifies the relative influence of particle size on the reaction, resulting in a color value of 1.36. The mean particle size and particle counts are positively correlated; thus, reduced pigment size at increased speed influences color response and quality. The weighted contributions of the particles, 51.4% at 700 rpm and 48.6% at 800 rpm, substantiate the hypothesis. Further studies will broaden the GT analysis to encompass multi-parameter interactions through design experiments and will test the diagnostic assessment procedure across various polymer grades and colorants to create robust models of prediction for industrial growth. The global quality of mixing polycarbonate compounding constituents ensured consistent and smooth pigment dispersion, minimizing color streaks and resulting in a significant improvement in color matching for opaque grades. Full article

Herein, we propose a simple and cost-effective method for fabricating moderate-sensitivity surface-enhanced Raman scattering (SERS) substrates using Cu-plasma polymer fluorocarbon (Cu-PPFC) nanocomposite films fabricated through RF sputtering. The use of a composite target composed of carbon nanotube (CNT), Cu, and polytetrafluoroethylene (PTFE) powders (5:60–80:35–15 wt%) offers the advantage of the simple fabrication of moderate-sensitivity SERS substrates with a single cathode compared to co-sputtering. X-ray photoelectron spectroscopy (XPS) revealed that the film surface was partially composed of metallic Cu with Cu-F bonds and Cu–O bonds, confirming the coexistence of the conducting and plasmon-active domains. UV-VIS spectroscopy revealed a distinct absorption peak at approximately 680 nm, indicating the excitation of localized surface plasmon resonances in the Cu nanoclusters embedded in the plasma polymer fluorocarbon (PPFC) matrix. Atomic force microscopy and grazing incidence small-angle X-ray scattering analyses confirmed that the Cu nanoparticles were uniformly distributed with interparticle distances of 20–35 nm. The Cu-PPFC nanocomposite film with the highest Cu content (80 wt%) exhibited a Raman enhancement factor of 2.18 × 10⁴ for rhodamine 6G, demonstrating its potential as a moderate-sensitivity SERS substrate. Finite-difference time-domain (FDTD) simulations confirmed the strong electromagnetic field localization at the Cu-Cu nanogaps separated by the PPFC matrix, corroborating the experimentally observed SERS enhancement. These results suggest that a Cu-PPFC nanocomposite film, easily fabricated using a composite target, provides an efficient and scalable route for fabricating reproducible, inexpensive, and moderate-sensitivity SERS substrates suitable for practical sensing applications. Full article

Fibrous polycaprolactone-based composite materials with the addition of hardystonite (1, 3, and 5 wt.%) were developed using the electrospinning method. The obtained PCL and PCL-HT nonwovens were evaluated in terms of their physiochemical properties (SEM, EDS, BET, and zeta potential). Furthermore, the antioxidant potential [measured by thiobarbituric acid reactive substance (TBARS) levels], blood plasma coagulation parameters, and cyto- and genotoxicity towards PBM and Hs68 cells were assessed to determine the biochemical activity of the composites. The conducted experiments confirmed that hardystonite was successfully incorporated into the PCL matrix. No substantial changes in the fibres’ surface morphology and the structure of the composites were observed. Similarly, the specific surface area, total pore volume, and average pore size did not change significantly. The addition of hardystonite to the polymer solution resulted in a shift in zeta potential toward less negative values. With regard to plasma coagulation parameters, no significant changes were observed in the aPTT, PT, or TT, likely due to the counterbalancing effect of Zn²⁺ and Ca²⁺ ions. Furthermore, the PCL-HT composites exhibited a lowered TBARS level, suggesting antioxidant properties, which could be attributed to the presence of zinc in hardystonite. The PCL and PCL-HT composites demonstrated no cytotoxic or genotoxic effects on the tested blood or skin cell types, suggesting their safety. Full article

This review provides a comprehensive analysis of modern strategies for the synthesis, functionalization, and application of carbon nanotubes (CNTs) and graphene for the development of high-performance polymer composites in the field of strain sensing. The paper systematically organizes key synthesis methods for CNTs and graphene (chemical vapor deposition (CVD), such as arc discharge, laser ablation, microwave synthesis, and flame synthesis, as well as approaches to their chemical and physical modification aimed at enhancing dispersion within polymer matrices and strengthening interfacial adhesion. A detailed examination is presented on the structural features of the nanofillers, such as the CNT aspect ratio, graphene oxide modification, and the formation of hybrid 3D networks and processing techniques, which enable the targeted control of the nanocomposite’s electrical conductivity, mechanical strength, and flexibility. Central focus is placed on the fundamental mechanisms of the piezoresistive response, analyzing the role of percolation thresholds, quantum tunneling effects, and the reconfiguration of conductive networks under mechanical load. The review summarizes the latest advancements in flexible and stretchable sensors capable of detecting both micro- and macro-strains for structural health monitoring, highlighting the achieved improvements in sensitivity, operational range, and durability of the composites. Ultimately, this analysis clarifies the interrelationship between nanofiller structure (CNTs and graphene), processing conditions, and sensor functionality, highlighting key avenues for future innovation in smart materials and wearable devices. Full article

Fire-retardant intumescent coatings offer an effective means of enhancing the fire resistance of combustible substrates such as wood. These coatings have a complex chemical composition and, when exposed to temperatures above 200 °C, undergo an intumescent reaction accompanied by the release of non-flammable gases, forming an expanded, charred layer with low thermal conductivity. This provides thermal insulation and acts as a physical barrier against heat, oxygen, and flammable volatiles. In this study, the applicability of several thermoanalytical techniques for evaluating the performance of three different intumescent coatings applied to spruce wood was investigated. Simultaneous thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) showed that coating No. 3 was the most efficient, initiating substrate protection at the lowest temperature and reducing the combustion enthalpy by approximately 50% compared to uncoated wood. DSC-microscopy visualization enabled direct observation of the intumescent expansion, degradation of the carbonized protective layer, and delayed thermal decomposition of coated wood. Furthermore, a comparison between TGA-MS and TGA-IST16-GC-MS demonstrated the superiority of chromatographic separation for identifying evolved gaseous products. While TGA-MS is effective for detecting small gaseous species (e.g., H₂O, CO₂, formaldehyde), TGA-IST16-GC-MS enables the deconvolution of many degradation products evolving simultaneously, allowing for distinction between flame-retardant-related species, polymer backbone fragments, nitrogen-rich heterocycles, and small oxygenated molecules in the most effective coating. Full article

The search for innovative solutions in the field of construction materials used in aircraft manufacturing has led to the development of composite materials, particularly CFRP polymer composites. Composite airframe components, which are required to have high strength, are joined using mechanical fasteners. Considering that the composite consists of a polymer matrix, which is a material susceptible to rheological phenomena occurring rapidly at elevated temperature, there is a high probability of significant changes in the strength and performance properties. Coupled thermal and mechanical loads on composite material joints occur in everyday aircraft operation. Experimental tests were conducted using a quasi-isotropic CFRP on an epoxy resin matrix with aerospace certification. The assessment of changes in the strength parameters of the material itself showed a decrease of approx. 40% in its short-term strength at 80 °C compared to the ambient temperature and a decrease in the load-bearing capacity of single-lap bolted joints of over 25%. Even more rapid changes were observed when assessing the fatigue life of the joints assessed at ambient and elevated temperature. In addition, the actual glass transition temperature of the resin was determined using the DSC technique. Analysis of the damage mechanisms showed that at 80 °C, the main degradation mechanisms of the material are accelerated creep processes of the CFRP and softening of the matrix, increasing its susceptibility to damage in the joint area. Full article

Extreme environments such as low pressure, high temperature, and intense radiation pose severe challenges for humidity sensors, causing conventional hygroscopic materials to exhibit sluggish responses, drift, and instability. In response, recent research has adopted multi-level strategies involving material modification, structural engineering, and packaging optimization to enhance the adaptability of humidity-sensitive materials in extreme environments. This review examines humidity sensing from an environmental perspective, integrating sensing mechanisms, material classifications, and application scenarios. The performance, advantages, and limitations of six major categories of humidity-sensitive materials, including carbon-based, metal oxides, conductive and insulating polymers, two-dimensional (2D) materials, and composites, are systematically summarized under extreme conditions. Finally, emerging development trends are discussed, highlighting a shift from material-driven to system-driven approaches. Future progress will rely on multidisciplinary integration, including interface engineering, multiscale structural design, and intelligent algorithms, to achieve higher accuracy, stability, and durability in extreme-environment humidity sensing. Full article

The incorporation of carbon nanostructures into polymer composites is of significant importance for the development of novel sensor materials, due to the excellent mechanical strength and variable electrical conductivity that these structures provide. It is evident that the significance of polylactide (PLA) and carbon nanotube (CNT) systems is attributable to two key factors. Firstly, these systems are notable for their environmental sustainability. Secondly, they exhibit enhanced functional properties. Despite the fact that a considerable number of studies have been conducted on conductive PLA/CNT composites, there has been limited research focusing on the supramolecular ordering of the polymer matrix and its impact on electromechanical properties. This factor, however, has been demonstrated in this study to significantly influence their response to applied stress and, consequently, their potential application as stress sensors. The present study has demonstrated that the precipitation method is an effective means of producing conductive PLA/MWNTs nanocomposites. This method is effective in ensuring the uniform dispersion of the filler in the polymer matrix, which creates an interesting prospect for mechanical sensors. It is evident that the durability of the nanocomposites is a key factor in ensuring the ordering of the supramolecular structure of the PLA matrix into the α form. The materials obtained were found to have a low percolation threshold of 0.2 wt.%. Furthermore, the practical application of these sensors, in the form of resistive strain sensors, was demonstrated for materials containing 5 wt.% of carbon nanotubes. The results presented here demonstrate that this methodology provides a novel perspective on the production of sensor materials, with the supramolecular ordering of the PLA matrix being a key factor. Full article

Extracellular poly-γ-glutamic acid (γ-PGA) produced by Bacillus species demonstrates significant antibacterial properties, positioning it as a promising candidate for diverse biomedical and industrial applications. This study focused on molecular identification of Bacillus subtilis using Polymerase Chain Reaction (PCR) and evaluated the initial production of γ-PGA from a novel biological source of Bacillus subtilis. Shake flask fermentation was utilized for γ-PGA production, with three distinct growth media (Tryptic, MRS, and Mineral medium) assessed for their efficiency in polymer yield. Characterization of γ-PGA was conducted through FT-IR, HPLC, and GC-MS analyses. FT-IR spectroscopy confirmed the presence of characteristic functional groups such as carbonyl, amide, and hydroxyl groups. HPLC and GC-MS analyses provided insights into the polymer’s purity and molecular composition, highlighting components like methyl esters, hexanoic acid, and monomethyl esters. Furthermore, the study quantified γ-PGA production during a four-day shake flask fermentation period. These findings contribute significantly to bacterial characterization, optimization of fermentation processes, and the exploration of γ-PGA’s potential as an antibacterial agent. Future research directions include refining purification techniques to enhance γ-PGA’s antibacterial efficacy and expanding its applications across various fields. Full article

Delamination in fibre-reinforced polymer composites is a critical failure mechanism that can ultimately lead to a catastrophic failure. To characterise in-plane shear delamination (Mode II), several test setups have been proposed in the literature, with the End-Loaded Split (ELS) test being the most suitable for applications that require stable crack propagation (ISO 15114). This manuscript focuses on studying Mode II fatigue delamination in unidirectional carbon fibre-reinforced laminates using the ELS configuration. Experimental tests with varying displacement ratios and different initial energy levels were conducted to capture a wide range of stable crack propagation scenarios. To complement these experimental efforts, a numerical model based on cohesive zone models (CZM) was implemented in Abaqus, utilising a user-defined material subroutine (UMAT). The numerical results closely align with the experimental data, validating the model’s predictive capabilities. This combined approach deepens the understanding of Mode II fatigue delamination and provides a strong framework for designing and analysing composite structures. Full article

As urbanization and extreme weather conditions intensify, the comprehensive performance requirements for building waterproofing systems are becoming more demanding. Single-layer waterproof membranes often struggle to meet usage requirements in complex environments, leading to the gradual rise of composite waterproof systems. This paper selects three different types of waterproof membranes, ultra-thin reinforced self-adhesive polymer-modified bitumen waterproof membrane, polymer self-adhesive waterproof membrane, and polymer-modified bitumen root penetration-resistant waterproof membrane, and conducts a systematic study on their compatibility and durability. Through tensile performance, low-temperature flexibility, and peel compatibility tests, combined with thermal oxidative aging experiments at different aging times, the mechanical behavior, low-temperature adaptability, and interfacial bonding characteristics of the membranes were analyzed. The results show that the three membranes differ significantly in tensile performance. The root penetration-resistant membrane has the highest strength but is more brittle, the polymer self-adhesive membrane has lower strength but better stability, and the ultra-thin reinforced membrane performs better initially but lacks durability. In terms of low-temperature flexibility, the root penetration-resistant membrane demonstrates superior crack resistance and aging resistance. These divergent aging responses are closely related to differences in reinforcement structure, polymer modification, and the thermal–oxidative sensitivity of the bituminous adhesive layers. Peel compatibility tests show that the peel strength of the composite membranes of the ultra-thin reinforced and polymer self-adhesive membranes is significantly improved, indicating a good synergistic effect and compatibility. Overall, different waterproof membranes exhibit distinct compatibility mechanisms and aging patterns in composite applications, providing a scientific basis for the design and optimization of composite waterproof systems. Full article