Humidity Sensing in Extreme Environments: Mechanisms, Materials, Challenges, and Future Directions
Abstract
1. Introduction
2. Fundamentals and Performance of Chemical Sensing Materials
2.1. Carbon-Based Materials: A High-Performance System Featuring Rapid Response and Tunable Microstructures
2.1.1. CNTs
2.1.2. GO
2.1.3. Carbon Black
2.1.4. CQDs
2.1.5. Biochar
2.2. Metal Oxides: A Core Material System for Extreme Environments
2.2.1. ZnO
2.2.2. SnO2
2.2.3. Co3O4
2.2.4. TiO2
2.2.5. Insulating Metal Oxides
2.3. Conducting Polymers: Advantages of Structural Order and Conduction Coupling
2.3.1. PPy
2.3.2. PANI
2.3.3. PEDOT:PSS
2.4. Insulating Polymers: Interfacial Modification and Moisture Regulation Mechanisms
2.4.1. PVA
2.4.2. PI

2.4.3. Cellulose
2.4.4. PMMA
2.4.5. PA
2.5. 2D Materials: Highly Responsive and Tunable Platforms for Extreme-Condition Humidity Sensing
2.5.1. TMDs Materials
2.5.2. NiPS3
2.5.3. MXene Materials
2.6. Composite Materials: Multimodal Mechanisms for Humidity Detection
| Material | Nanostructure | Synthesis Method | Method of Measuring | Humidity Range/%RH | Response/Recovery a | Sensitivity | Ref. |
|---|---|---|---|---|---|---|---|
| Cu-doped LaFeO3 | Nanoparticles | Hydrothermal method | Resistive | 11–90 | 5.4/3.8 s | 11705 () | [170] |
| Fe/Mg/Cu-ZnO | Nanoparticles | Wet chemical precipitation | Resistive | 55–95 | 4/9 s | 98.58% | [171] |
| GOQDs/WS2 | Nanosheets | Drop-casting | Resistive | 11–98 | 1.55/41.1 s | – | [141] |
| LiCl/Cellulose (LCNF) | Nanofibers | Electrospinning | Resistive | 5–98 | 99/110 s | 4191% | [172] |
| AgNWs/PA66 | Nanofibers | Electrospinning/Extraction–Filtration | Resistive | 5–75 | – | – | [173] |
| Bi2O2–NiO–rGO | Nanoparticles | Co-precipitation | Resistive | 11–97 | – | 1.76 M/RH | [174] |
| CNFs/MWCNTs | Nanofibers/Nanotubes | Adapted ice-templating method | Resistive | 0–75 | 18/47 s | 0.953%/RH | [163] |
| SnO2/Ti3C2Tx/TiO2 | Nanosheets | Hydrothermal method | Resistive | 11–85 | 8 s | 34271 | [65] |
| CNF–AgNP | Nanofibers | In-situ wet-chemical reduction/Inkjet printing | Resistive | 10–90 | 4/43 s | 0.0654 () | [175] |
| HKUST-1 | Nanosheets | Two-step room-temperature solution method | Resistive | 11–95 | 2/15 s | [176] | |
| BPQDs/HKUST-1 | Nanosheets | Thermal exfoliation | Resistive | 11–95 | 3/7 s | [176] | |
| ZnO MS/GR | Nanosheets/nanoparticles | Hydrothermal/Dispersion | Resistive | 20–95 | 6/18 s | [177] | |
| MoS2/GO | Nanosheets | Liquid-phase ultrasonic exfoliation/Drop-casting | SAW | 20–95 | 6.6/3.5 s | 331.6 ppm/% | [178] |
| TiO2/CNC | Nanoparticles/nanofibers | Ultrasonication/Vacuum-assisted filtration | Resistive | 11–95 | 22/13 s | 450.9 | [179] |
| VO2(B)@ZnO | Nanorods | Solution method/Hydrothermal method | Resistive | 11–95 | 7/35 s | [180] | |
| 2% Fe-doped ZnO/rGO | Nanosheets | Hydrothermal method/Doping | Resistive | 11–97 | 27/24 s | 2.2 k @ 100 Hz | [181] |
| MoS2/GOQD | Nanosheets | Ultrasonic dispersion/Simple mixing/Drop-casting | Capacitive | 11–97 | 20/12 s | 369 pF/% | [182] |
| GO/MXene | Nanosheets | Ultrasonic exfoliation/Dispersion/Spin-coating | Resistive | 6–97 | 0.8/0.9 s | / | [183] |
| NiFe3O4 | Nanoparticles | Wet-chemical co-precipitation/Heat treatment | Capacitive | 35–90 | 19/10 s | @ 100 Hz | [184] |
| rGO/NiFe2O4 | Nanosheets/nanoparticles | Chemical reduction/Physical mixing | Capacitive | 35–90 | 8/4 s | 360% @ 100 Hz | [184] |
| CS/GO/SnO2 | Nanosheets/nanoparticles | Simple solution mixing/Drop-casting | Resistive | 15–95 | 8/8 s | 402.5 k/% | [185] |
| Co3O4/NiO/graphene | Nanosheets/nanoparticles | CVD/Hydrothermal method | Resistive | 11–97 | 90/36 s | – | [186] |
| BC/GO (20BG-5-60) | Nanosheets/nanofibers | Dry-film formation/Green reduction | Resistive | 5–85 | 13/47 s | Max. resistance change | [119] |
| Ag-doped ZnGa2O4/ZnO (ZG-Ag-2) | Nanofibers/nanoparticles | Electrospinning/Calcination | Resistive | 11–95 | 2.2/1.5 s | 7.36 M/% | [187] |
| TiO2/GO | Nanosheets/nanoparticles | Dispersion preparation/Device fabrication | Resistive | 10–97 | 0.61/0.87 s | /% | [188] |
| BC/MXene/GO | Nanosheets/nanofibers | Dispersion-based preparation | Resistive | 11–98 | 24.2/14.6 s | 3.505%/% | [120] |
| Nanochitin/MXene (NCM-C) | Nanosheets/nanoparticles | Dispersion-based preparation/Drop-casting | QCM | 11.3–97.3 | 4.4/4.1 s | 20.54 Hz/% | [161] |
| PEI/AgNO3–MXene (PMX6-A7) | Nanosheets/nanoparticles | Dispersion-based preparation/Screen printing | Capacitive | 11–97 | 6.9/11.9 s | 819.90% | [189] |
| PDA/MXene (PDMX2) | Nanosheets | MILD etching/Dispersion/Drop-casting | Capacitive | 11–97 | 14.8/1.8 s | 5261.30% | [190] |
| Carrageenan-modified MXene (CAMX-2) | Nanosheets | MILD etching/Melt-mixing/Screen printing | Capacitive | 11–97 | 5.8/4.6 s | 2073.50% | [157] |
| PDDA-modified MXene nanoribbons (KPMX7) | Nanoribbons | LiF/HCl etching/KOH treatment/Screen printing | Capacitive | 11–97 | 8.794/2.656 s | 48813% | [156] |
| MXene/GO | Nanosheets | LiF/HCl etching/Modified Hummers method/Drop-casting | Capacitive | 11–97 | 17/7 s | [191] |
3. Discussion
4. Future Prospect
- Precise regulation of interfacial water behavior will be a decisive breakthrough for advancing the entire field. The fundamental causes of hysteresis, high-humidity saturation, and irreversible adsorption can almost always be traced to the configurational evolution and asymmetric potential-energy landscape of interfacial water. Therefore, future materials must enable active control over interfacial adsorption energetics and hydrogen-bond dynamics. For example, by constructing reversible hydrogen-bond networks, tuning the polarity and spatial distribution of surface functional groups, and guiding adsorption pathways through interfacial electric-field effects. Such strategies will be essential for achieving truly low-hysteresis, fully reversible, and rapid humidity responses.
- Multiscale structural engineering will become a central strategy for achieving rapid and stable water migration under extreme environmental conditions. In natural systems, water transport is governed by finely orchestrated hierarchical architectures, exemplified by the dendritic fractal networks of leaf veins, the capillary-gradient structures of insect limbs, and the microtextured surfaces found on desert beetles. These biomimetic structural principles offer a broad design space for creating hierarchical channels, capillary pathways, and dual-domain interfaces that facilitate efficient water transport. By integrating such features, materials can effectively suppress water retention in high-humidity or near-saturated environments and achieve controllable adsorption–desorption kinetics.
- The environmental robustness of materials must shift from being an auxiliary consideration to a primary design criterion from the earliest stages of development. Issues such as MXene oxidation, interlayer degradation in TMDCs, and hydration-induced fatigue in polymers collectively indicate that humidity sensing under extreme environments concerns not only the optimization of device performance but also the fundamental survivability of the underlying materials. Future material systems will therefore depend more heavily on chemically and structurally robust strategies, such as engineering hydrophobic–hydrophilic gradient interfaces to regulate water transport into sensitive regions, incorporating ultrathin antioxidant coatings to protect two-dimensional architectures, and designing hybrid rigid–flexible mechanical frameworks to delay structural fatigue. These approaches will be essential for ensuring long-term stability and reliability under harsh environmental conditions.
- Selectivity will emerge as a defining challenge for next-generation humidity sensing, particularly in complex and extreme environments where humidity signals coexist with chemically and physically similar interferences. In practical scenarios, humidity variations are often accompanied by volatile organic compounds, acidic or alkaline vapors, background gases, and radiation- or temperature-induced parasitic effects, making it increasingly difficult for single sensing elements to unambiguously distinguish humidity-driven responses from cross-sensitivity artifacts. Material-level selectivity engineering alone is therefore insufficient for addressing this challenge in real-world applications.Multisensor array–based strategies, inspired by electronic nose concepts, are expected to play a central role in overcoming selectivity limitations in humidity detection. By integrating multiple sensing units with differentiated materials, surface chemistries, microstructures, or transduction mechanisms, sensor arrays generate characteristic response patterns rather than relying on single-parameter outputs. When coupled with multivariate analysis, pattern recognition, or machine-learning-assisted decoding, such arrays enable reliable discrimination of humidity from interfering analytes and environmental perturbations. In extreme environments, this paradigm offers a robust route toward selective, fault-tolerant, and self-consistent humidity identification beyond the capability of individual sensors.
- Humidity detection mechanisms are expected to evolve from single-channel material responses to multichannel, multimodal, and multiscale integrated sensing systems. In extreme environments, humidity often coexists with variations in temperature, pressure, corrosive species, and electromagnetic radiation, making reliable identification impossible when relying on a single type of signal. Consequently, multimodal sensing will become a key development direction. Its core lies not only in acquiring multiple signals but also in leveraging machine learning to decouple complex response modes, compensate for hysteresis, correct signal drift, and predict interacting environmental factors. Through such approaches, humidity sensing systems will transition from passive response to intelligent interpretation.
- Intelligent and system-level design will become key drivers of future humidity detection in extreme environments. With the rapid advancement of edge computing, AI-assisted sensing, and self-calibration algorithms, humidity sensors are transitioning from simple material-based devices to fully integrated systems that combine materials, algorithms, and hardware architectures. Future sensors will aim to minimize error sources at the material level while maximizing usable signal extraction at the system level, thereby overcoming the intrinsic limitations of individual materials and enabling long-term operation with high precision and high reliability.Despite the growing emphasis on system-level integration, the rational design of humidity sensing systems for extreme environments remains fundamentally challenging. One major bottleneck lies in the absence of unified design frameworks capable of coherently linking material properties, interfacial phenomena, device physics, signal transduction, and long-term reliability. In practice, system performance is often governed by highly nonlinear and coupled interactions among humidity, temperature, pressure, radiation, and material aging, rendering the simultaneous optimization of sensitivity, selectivity, stability, response speed, and power consumption intrinsically difficult. Consequently, many existing humidity sensing systems still rely on empirical optimization and application-specific calibration, which limits their scalability, transferability, and predictive reliability across diverse extreme conditions.Artificial-intelligence-driven methodologies offer a promising pathway to overcome these limitations by extending beyond data interpretation toward material and structural design. Data-driven materials discovery, inverse design strategies, and physics-informed machine learning models enable the identification of optimal compositions, surface chemistries, and microstructural features that maximize humidity responsiveness while suppressing hysteresis, drift, and degradation. At the architectural level, AI-assisted structural design can guide the development of hierarchical porous networks, interfacial layouts, and sensor-array configurations by learning complex structure–property–performance relationships from large experimental and computational datasets. Through closed-loop integration of modeling, experimentation, and machine learning, future humidity sensors are expected to transition from heuristic, trial-and-error development toward predictive, adaptive, and system-aware design paradigms.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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| Material | Synthesis Method | Method of Measuring | Humidity Range/% RH | Response/Recovery Time a | Sensitivity | Ref. |
|---|---|---|---|---|---|---|
| MWCNT | Dispersion and Enrichment | Resistive | 25–95 | 3 s/25 s | 0.5%/% RH | [27] |
| GO | Modified Hummers’ method | Resistive | 11–97 | 13 s/32 s | 1.38%/% RH | [28] |
| GO | Dispersion and Enrichment | Capacitive | 15–95 | 10.5 s/41 s | 37,800% | [29] |
| CQDs | Electrochemical ablation | Resistive | 7–95 | 25 s/60 s | 0.40 /% RH | [30] |
| Carbon black | Plasma treatment | Resistive | 11–90 | 11.7 s/23.9 s | 0.03 | [31] |
| OSR700 biochar | Drop-casting | Resistive | 0–99 | 50 s/70 s | 94.50% | [32] |
| SWP700 biochar | Drop-casting | Resistive | 0–99 | 1 min/1 min | 97.70% | [32] |
| Material | Synthesis Method | Method of Measuring | Humidity Range/% RH | Response/Recovery Time a | Sensitivity | Ref. |
|---|---|---|---|---|---|---|
| ZnO (nanorod film) | Vapor transport/VPT method | Resistive | 12–97 | 3 s/20 s | [54] | |
| ZnO (nanowire film) | Vapor transport/VPT method | Resistive | 12–97 | 3 s/30 s | [54] | |
| SnO2 | Solution process/Spin-coating | Resistive | 11–95 | 84 s/576 s | 1329 /% RH | [55] |
| Co3O4 | Centrifugation/ Calcination/Drop-coating | Resistive | 10–95 | 1.0 s/13.5 s | 2730 /% RH | [56] |
| TiO2 | Ultrasonic treatment/Electrochemical processing | Resistive | 11–95 | 100 s/190 s | 2339.2 /% RH | [57] |
| AAO | Electro-polishing/Hybrid-pulse anodization | Resistive | 20–80 | 9 s/9 s | 117.6 /% RH | [58] |
| ZrO2 | Paste screen-printing | Resistive | 33–95 | 7 s/53 s | / | [59] |
| SiO2 | Sol–gel Stöber method and Spin-coating | surface acoustic wave (SAW) | 30–93 | <10 s/<10 s | Total frequency shift: kHz | [60] |
| Material | Synthesis Method | Method of Measuring | Humidity Range/% RH | Response/ Recovery Time a | Sensitivity | Hysteresis | Ref. |
|---|---|---|---|---|---|---|---|
| PANI | Drop-casting | Impedance | 36–90 | 8 s/27 s | 0.11/% RH | 2% RH | [86] |
| PPy | Drop-casting | Capacitive | 0–95 | 5.20 s/6.43 s | 233 nF/% RH | 1.79% RH | [87] |
| PEDOT:PSS | Drop-casting | Resistive | 20–90 | – | 0.82 cm/% RH | – | [88] |
| VTP | Drop-casting | Capacitive | 20–95 | 15 s/10 s | 9.2 pH/% RH | 1.26% RH | [89] |
| Material | Synthesis Method | Method of Measuring | Humidity Range/% RH | Response/Recovery Time a | Sensitivity | Ref. |
|---|---|---|---|---|---|---|
| PI | Spin-coating | Capacitive | 5–85 | 18 s/31 s | 15.2 fF/% RH | [101] |
| PMMA | Coating | Fabry–Perot interferometer (FPI) | 5–95 | 8 s/– | 188.3 lux/% RH | [106] |
| PVA | Coating | FPI | 35–95 | 1.33 ms/– | nm/% RH | [106] |
| Nafion | Drop-coating/Spin-coating | Microcantilever | – | 8 s/8.5 s | 628.31 nm/% RH | [107] |
| HEC | Coating | FPI | 48–60 | 1.61 s/– | 1.24 nm/% RH | [108] |
| Material | Synthesis Method | Method of Measuring | Humidity Range/% RH | Response/Recovery Time a | Ref. |
|---|---|---|---|---|---|
| MoS2 | Drop-casting | Resistive | 0–60 | 9 s/17 s | [128] |
| WS2 | Thermal evaporation | Resistive | 40–80 | 13 s/17 s | [129] |
| MoSe2 | Hydrothermal growth | Resistive | 20–90 | 53 s/13 s | [130] |
| WSe2 | Sonochemical exfoliation/Coating/ Drop-casting | Resistive | 20–95 | 3.9 s/3 s | [131] |
| TiSi2 | Wet grinding/Printing process | Capacitive | 0–100 | 0.9 s/8 s | [132] |
| ZrSe2 | Wet grinding/ Spin-coating | Capacitive | 15–80 | 1 s/2 s | [133] |
| MXene | Etching/ Film-coating | Resistive | 11–95 | 1.57 s/1.09 s | [134] |
| NiPS3 | Liquid-phase exfoliation/Coating | Resistive | 10–90 | 3 s/3 s | [135] |
| PtSe2 | chemical vapor deposition(CVD) | Resistive | 20–85 | 60 ms/70 ms | [136] |
| SiC | Carbothermal reduction | Impedance | 11–95 | 3 s/3 s | [137] |
| Material System | Advantages | Limitations | Applicable Extreme Environments |
|---|---|---|---|
| Carbon-Based Materials | Hierarchical porous structures enabling rapid vapor diffusion; ultrafast response in low-humidity regimes; strong structural and chemical stability; excellent resistance to temperature fluctuations and environmental interference | Water trapping at high relative humidity causing pronounced hysteresis; limited inherent hydrophilicity; oxidation susceptibility for certain carbon allotropes | Dry and low-humidity environments, aerospace cabins, high-altitude platforms, precision-manufacturing environments |
| Metal Oxides | Outstanding thermal stability; strong corrosion and radiation resistance; high structural rigidity; minimal hysteresis in low-humidity regions; long operational lifetime | Water-film formation at high RH leading to hysteresis and saturation; ionic conduction dominating under high humidity; poor mechanical flexibility | High-temperature (>200 °C) environments, corrosive atmospheres, nuclear facilities, industrial pipelines |
| Conductive Polymers | High sensitivity in high/ultra-high RH regions via proton–polaron transport; fast response; excellent flexibility; compatible with printing and solution processing; tunable redox/charge-transport properties | Severe saturation and hysteresis under high RH; mechanical fatigue and aging; unstable under thermo-hygrometric cycling; dedoping or structural collapse at low temperatures | Saturated and ultra-high humidity environments, wearable systems, respiration monitoring, skin-interfacing micro-environments |
| Insulating Polymers | High dielectric contrast enabling capacitive sensing; highly flexible; tunable chemical functional groups for selective moisture adsorption; scalable fabrication | Slow response/recovery due to low conductivity; moisture-induced swelling and mechanical degradation; significant hysteresis at high RH; brittleness under freezing/hypothermal conditions | High-humidity and saturated environments, flexible/wearable sensors, biomedical moisture-monitoring applications |
| 2D Materials | High carrier mobility; tunable interlayer spacing; rich defect-engineering flexibility; excellent mechanical pliability; potential for ultrahigh humidity sensitivity | Oxidation susceptibility (notably MXenes); interlayer expansion and structural degradation; scale-up challenges; insufficient environmental robustness | Lightweight, flexible, high-sensitivity sensing nodes; wearable extreme-environment monitoring |
| Composite Materials | Synergistic integration of multiple material systems; wide-range humidity detection; interfacial engineering enabling hysteresis reduction; enhanced environmental durability | Architectural complexity; challenging interfacial control; long-term reliability requires further validation; high manufacturing cost for some composite types | Multi-stress coupling environments, wide-range humidity extremes, engineering-grade high-reliability humidity sensing |
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Dong, X.; Li, D.; Chen, A.; Zheng, D. Humidity Sensing in Extreme Environments: Mechanisms, Materials, Challenges, and Future Directions. Chemosensors 2026, 14, 20. https://doi.org/10.3390/chemosensors14010020
Dong X, Li D, Chen A, Zheng D. Humidity Sensing in Extreme Environments: Mechanisms, Materials, Challenges, and Future Directions. Chemosensors. 2026; 14(1):20. https://doi.org/10.3390/chemosensors14010020
Chicago/Turabian StyleDong, Xiaoyuan, Dapeng Li, Aobei Chen, and Dezhi Zheng. 2026. "Humidity Sensing in Extreme Environments: Mechanisms, Materials, Challenges, and Future Directions" Chemosensors 14, no. 1: 20. https://doi.org/10.3390/chemosensors14010020
APA StyleDong, X., Li, D., Chen, A., & Zheng, D. (2026). Humidity Sensing in Extreme Environments: Mechanisms, Materials, Challenges, and Future Directions. Chemosensors, 14(1), 20. https://doi.org/10.3390/chemosensors14010020

