Search Results (1,070)

Direct Air Capture (DAC) is gaining worldwide attention as a negative emissions strategy critical to meeting climate targets. Among emerging DAC materials, pyrolysis chars (PCs) and gasification chars (GCs) derived from biomass present a promising pathway due to their tunable porosity, surface chemistry, and low-cost feedstocks. This review critically examines the current state of research on the physicochemical properties of PCs and GCs relevant to CO₂ adsorption, including surface area, pore structure, surface functionality and aromaticity. Comparative analyses show that chemical activation, especially with KOH, can significantly improve CO₂ adsorption capacity, with some PCs achieving more than 308 mg/g (100 kPa CO₂, 25 °C). Additionally, nitrogen and sulfur doping further improves the affinity for CO₂ through increased surface basicity. GCs, although inherently more porous, often require additional modification to achieve a similar adsorption capacity. Importantly, the long-term stability and regeneration potential of these chars remain underexplored, but are essential for practical DAC applications and economic viability. The paper identifies critical research gaps related to material design and techno-economic feasibility. Future directions emphasize the need for integrated multiscale research that bridges material science, process optimization, and real-world DAC deployment. A synthesis of findings and a research outlook are provided to support the advancement of carbon-negative technologies using thermochemically derived biomass chars. Full article

Catalytic upgrading of pyrolysis oils is an important step for producing replacement hydrocarbon-rich liquid biofuels from biomass and can help to advance pyrolysis technology. Catalysts play a pivotal role in influencing the selectivity of chemical reactions leading to the formation of main compounds in the final upgraded liquid products. The present work involved a systematic study of solvent-free catalytic reactions of cyclohexanone in the presence of hydrogen gas at 160 °C for 3 h in a batch reactor. Cyclohexanone can be produced from biomass through the selective hydrogenation of lignin-derived phenolics. Three types of catalysts comprising undoped NbOPO₄, 10 wt% NiO/NbOPO₄, and 30 wt% NiO/NbOPO₄ were studied. Undoped NbOPO₄ promoted both aldol condensation and the dehydration of cyclohexanol, producing fused ring aromatic hydrocarbons and hard char. With 30 wt% NiO/NbOPO₄, extensive competitive hydrogenation of cyclohexanone to cyclohexanol was observed, along with the formation of C₆ cyclic hydrocarbons. When compared to NbOPO₄ and 30 wt% NiO/NbOPO₄, the use of 10 wt% NiO/NbOPO₄ produced superior selectivity towards bi-cycloalkanones (i.e., C₁₂) at cyclohexanone conversion of 66.8 ± 1.82%. Overall, the 10 wt% NiO/NbOPO₄ catalyst exhibited the best performance towards the production of precursor compounds that can be further hydrodeoxygenated into energy-dense aviation fuel hydrocarbons. Hence, the presence and loading of NiO was able to tune the activity and selectivity of NbOPO₄, thereby influencing the final products obtained from the same cyclohexanone feedstock. This study underscores the potential of lignin-derived pyrolysis oils as important renewable feedstocks for producing replacement hydrocarbon solvents or feedstocks and high-density sustainable liquid hydrocarbon fuels via sequential and selective catalytic upgrading. Full article

Plastic waste accumulation is one of the most pressing environmental challenges of the 21st century, owing to the widespread use of synthetic polymers and the limitations of conventional recycling methods. Among available strategies, chemical upcycling via depolymerization has emerged as a promising circular approach that converts plastic waste back into valuable monomers and chemical feedstocks. This article provides an in-depth narrative review of recent progress in the upcycling of major plastic types such as PET, PU, PS, and engineering plastics through thermal, chemical, catalytic, biological, and mechanochemical depolymerization methods. Each method is critically assessed in terms of efficiency, scalability, energy input, and environmental impact. Special attention is given to innovative catalyst systems, such as microsized MgO/SiO₂ and Co/CaO composites, and emerging enzymatic systems like engineered PETases and whole-cell biocatalysts that enable low-temperature, selective depolymerization. Furthermore, the conversion pathways of depolymerized products into high-purity monomers such as BHET, TPA, vanillin, and bisphenols are discussed with supporting case studies. The review also examines life cycle assessment (LCA) data, techno-economic analyses, and policy frameworks supporting the adoption of depolymerization-based recycling systems. Collectively, this work outlines the technical viability and sustainability benefits of depolymerization as a core pillar of plastic circularity and monomer recovery, offering a path forward for high-value material recirculation and waste minimization. Full article

The transition to sustainable energy sources has intensified interest in lignocellulosic biomass (LCB) as a feedstock for second-generation biofuels. However, the inherent structural recalcitrance of LCB requires the utilization of an effective pretreatment to enhance enzymatic hydrolysis and subsequent fermentation yields. This manuscript presents a novel, single-step, and optimized nitrogen explosive decompression system (NED 3.0) designed to address the critical limitations of earlier NED versions by enabling the in situ removal of inhibitory compounds from biomass slurry and fermentation inefficiency at elevated temperatures, thereby reducing or eliminating the need for post-treatment detoxification. Aspen wood (Populus tremula) was pretreated by NED 3.0 at 200 °C, followed by enzymatic hydrolysis and fermentation. The analytical results confirmed substantial reductions in common fermentation inhibitors, such as acetic acid (up to 2.18 g/100 g dry biomass) and furfural (0.18 g/100 g dry biomass), during early filtrate recovery. Hydrolysate analysis revealed a glucose yield of 26.41 g/100 g dry biomass, corresponding to a hydrolysis efficiency of 41.3%. Fermentation yielded up to 8.05 g ethanol/100 g dry biomass and achieved a fermentation efficiency of 59.8%. Inhibitor concentrations in both hydrolysate and fermentation broth remained within tolerable limits, allowing for effective glucose release and sustained fermentation performance. Compared with earlier NED configurations, the optimized system improved sugar recovery and ethanol production. These findings confirm the operational advantages of NED 3.0, including reduced inhibitory stress, simplified process integration, and chemical-free operation, underscoring its potential for scalability in line with the EU Green Deal for bioethanol production from woody biomass. Full article

Depending on the feedstock type and the pyrolysis conditions, biochars exhibit different physical, chemical, and structural properties, which highly influence their performance in various applications. This study presents a comprehensive characterization of biochar materials derived from the waste wood of pine (Pinus sylvestris L.) and beech (Fagus sylvatica) after low-temperature pyrolysis at 270 °C, followed by chemical activation using zinc chloride. The resulting materials were thoroughly analyzed in terms of their chemical composition (FTIR), thermal behavior (TGA/DTG), structural morphology (SEM and XRD), elemental analysis, and particle size distribution. The successful modification of raw biomass into carbon-rich structures of increased aromaticity and thermal stability was confirmed. Particle size analysis revealed that the activated carbon of Fagus sylvatica (FSAC) exhibited a monomodal distribution, indicating high homogeneity, whereas Pinus sylvestris-activated carbon showed a distinct bimodal distribution. This heterogeneity was supported by elemental analysis, revealing a higher inorganic content in pine-activated carbon, likely contributing to its dimensional instability during activation. These findings suggest that the uniform morphology of beech-activated carbon may be advantageous in filtration and adsorption applications, while pine-activated carbon’s heterogeneous structure could be beneficial for multifunctional systems requiring variable pore architectures. Overall, this study underscored the potential of chemically activated biochar from lignocellulosic residues for customized applications in environmental and material science domains. Full article

The escalating demand for sustainable and eco-friendly production processes has necessitated the exploration of renewable resources for the synthesis of valuable chemicals. This study investigated the fermentative synthesis of gluconic acid (GA) and xylonic acid (XA) from hydrolyzed palm fronds by using Gluconobacter oxydans. The key variables examined included agitation speed, inoculum ratio, and composition of fermentation media. In a synthetic medium, maximum GA concentration reached 52.82 ± 12.88 g/L at 65 h using 150 rpm agitation and 15% (v/v) inoculation, while maximum XA concentration achieved 2.31 ± 1.43 g/L at 96 h using 220 rpm agitation and 9% (v/v) inoculation. In the hydrolysate medium, the maximum GA concentration was 3.24 ± 0.66 g/L at fermentation onset using 220 rpm agitation and 15% (v/v) inoculation, while the maximum XA concentration reached 0.62 ± 0.04 g/L at 24 h using 190 rpm agitation and 5% (v/v) inoculation. These findings demonstrate the feasibility of utilizing palm fronds as a renewable feedstock for the sustainable synthesis of high-value biochemicals, promoting waste valorization, and contributing to the advancement of a circular bioeconomy. Full article

Carbonaceous sorbents were prepared from Chlorella vulgaris via hydrothermal carbonization (200 °C and 250 °C) and slow pyrolysis (300–500 °C) to assess their effectiveness in removing the herbicide metribuzin from water. The biomass was cultivated under controlled laboratory conditions, allowing for consistent feedstock quality and traceability throughout processing. Using a single microalgal feedstock for both thermal methods enabled a direct comparison of hydrochar and pyrochar properties and performance, eliminating variability associated with different feedstocks and allowing for a clearer assessment of the influence of thermal conversion pathways. While previous studies have examined algae-derived biochars for heavy metal adsorption, comprehensive comparisons targeting organic micropollutants, such as metribuzin, remain scarce. Moreover, few works have combined kinetic and isotherm modeling to evaluate the underlying adsorption mechanisms of both hydrochars and pyrochars produced from the same algal biomass. Therefore, the materials investigated in the present work were characterized using a combination of standard physicochemical and structural techniques (FTIR, SEM, BET, pH, ash content, and TOC). The kinetics of sorption were also studied. The results show better agreement with the pseudo-second-order model, consistent with chemisorption, except for the hydrochar produced at 250 °C, where physisorption provided a more accurate fit. Freundlich isotherms better described the equilibrium data, indicating heterogeneous adsorption. The hydrochar obtained at 200 °C reached the highest adsorption capacity, attributed to its intact cell structure and abundance of surface functional groups. The pyrochar produced at 500 °C exhibited the highest surface area (44.3 m²/g) but a lower affinity for metribuzin due to the loss of polar functionalities during pyrolysis. This study presents a novel use of Chlorella vulgaris-derived carbon materials for metribuzin removal without chemical activation, which offers practical benefits, including simplified production, lower costs, and reduced chemical waste. The findings contribute to expanding the applicability of algae-based sorbents in water treatments, particularly where low-cost, energy-efficient materials are needed. This approach also supports the integration of carbon sequestration and wastewater remediation within a circular resource framework. Full article

Hydrothermal liquefaction (HTL) is a thermochemical conversion process that converts wet biomass into biocrude oil, a gas phase, a solid phase, and an aqueous phase (HTL-AP). An obstacle to the development and scaling of HTL is the volume of HTL-AP produced during the process, which has high concentrations of nitrogen and carbon and cannot be disposed of in the environment without treatment. The HTL-AP is enriched with organic compounds, particularly light polar organics and nitrogenous compounds, which are inhibitory to microbial treatment in wastewater treatment plants. For this reason, the valorization of the HTL-AP is significant for the circular economy of HTL. This review synthesizes published findings on different types of treatment of the HTL-AP for the recovery of valuable nutrients and the removal of toxic compounds. This work outlines the trade-offs of the treatments to serve as a guide for future research to address these weaknesses and improve the valorization of the HTL-AP. Furthermore, this work uniquely focuses on HTL-AP treatment for recovering plant-available nitrogen, targeting its potential use as a fertilizer. The literature highlights the importance of increasing nitrogen bioavailability in HTL-AP through two-step treatments and by selecting HTL-AP derived from protein-rich feedstocks, which offer higher initial nitrogen content. According to the current state of research, further work is needed to optimize chemical and biological treatments for nutrient recovery from HTL-AP, particularly regarding treatment scale and duration. Additionally, economic analyses across different treatment types are currently lacking, but are essential to evaluate their feasibility and practicality. Full article

This review examines the chemical functionalization of Camelina, hemp, and rapeseed oils for the development of sustainable bio-based resins. Key strategies, including epoxidation, acrylation, and click chemistry, are discussed in the context of tailoring molecular structure to enhance reactivity, compatibility, and material performance. Particular emphasis is placed on overcoming the inherent limitations of vegetable oil structures to enable their integration into high-performance polymer systems. The agricultural sustainability and environmental advantages of these feedstocks are also highlighted alongside the technical challenges associated with their chemical modification. Functionalized oils derived from Camelina, hemp, and rapeseed have been successfully applied in various resin systems, including protective coatings, pressure-sensitive adhesives, UV-curable oligomers, and polyurethane foams. These advances demonstrate their growing potential as renewable alternatives to petroleum-based polymers and underline the critical role of structure–property relationships in designing next-generation sustainable materials. Ultimately, the objective of this review is to distill the most effective functionalization pathways and design principles, thereby illustrating how Camelina, hemp, and rapeseed oils could serve as viable substitutes for petrochemical resins in future industrial applications. Full article

Recently, vegetable oil-derived monounsaturated fatty acids (MUFAs) have predominantly been utilized in producing bio-based surfactants, resulting in low bioresource utilization and high separation costs. Although polyunsaturated fatty acids (PUFAs) are abundant and often co-exist with MUFAs, bio-based surfactants synthesized from PUFA-rich feedstocks have been less researched due to concerns regarding their interfacial performance. In this study, a novel series of PUFA-based zwitterionic surfactants with strong interfacial activity was synthesized from waste vegetable oils via an eco-friendly three-step process, optimized through an orthogonal experimental design. The structures and conversion rates of the surfactants were confirmed using GC-MS, LC-MS, and ESI-MS. At 0.5 g/L and 3.0 g/L (typical concentrations often used in most oil fields), the bio-based surfactants derived from waste soybean oil (PUFA-to-MUFA ratio ≈ 2.11, C18:2, and C18:1 in large contents) could reduce the interfacial tension between Daqing crude oil and simulated formation groundwater to an ultra-low level of ~10⁻³ mN/m. These results confirm our hypothesis that bio-based zwitterionic surfactants derived from PUFA-rich feedstocks possess excellent interfacial activity, providing a potential sustainable option to be considered for chemically enhanced oil recovery. Full article

The growing global concern over plastic waste accumulation has brought this issue to the forefront of environmental discussions. The increasing demand for plastic materials has led to the widespread production of plastic resins. However, the low cost of plastics, combined with high supply and consumption rates, has resulted in a troubling surge in post-consumer plastic waste. At the same time, the essential role plastics play in ensuring quality, convenience, and modern living has made them indispensable. In this context, the concept of circularity introduces a transformative shift in consumption habits, product design, and the management of raw materials and waste. A central strategy for promoting circularity in the plastics economy is the development of chemical recycling technologies. These processes aim to convert plastic waste into higher-value materials for the chemical industry, often generating liquid and gaseous products that can serve as feedstocks—ideally leading to the recovery of the original monomers. As polyolefins are the most widely used plastics worldwide, efficient recovery of their corresponding monomers is crucial to advancing circular strategies. This review explores current methods for the chemical depolymerization of polyolefins and critically analyzes efforts focused on the direct recovery of olefinic monomers. Full article

Torrefaction is a thermochemical pretreatment in which biomass is heated at 200–300 °C for 30–60 min in an inert atmosphere. Torrefaction has been previously used to improve the fuel properties of lignocellulosic biomass; however, the use of torrefaction for bioenergy generation represents a low-value final product as well as the dead end of the biomass value chain. Herein, we demonstrate the proof-of-concept for the utilisation of torrefaction as a pretreatment to convert low-value wood waste into biosurfactants, a high-value specialty biochemical. Wood waste was torrefied at 225 °C, 250 °C, 275 °C, and 300 °C and physicochemically characterised using proximate and ultimate analyses, FTIR, XRD, TGA–DTG, and SEM–EDX to assess its suitability as fermentation feedstock. Aspen waste torrefied at temperatures less than 250 °C was directly utilised by Burkholderia thailandensis DSM 13276 via semi-solid-state fermentation to yield biosurfactants, and 225 °C was selected for further experiments as it resulted in the production of biosurfactants which reduced the surface tension of the production medium to 36.8 mN/m and had an emulsification index of 64.1%. Tension and emulsification activities decreased with the increase in torrefaction temperature. The biosurfactant derived from torrefaction at 225 °C formed highly stable emulsions with diesel oil (lasting >40 days), in addition to low interfacial tension, suggesting potential applications in diesel bioremediation. This integrated, chemical-free strategy offers an alternative application for torrefied wood waste as well as a feasible solution for the cost-effective chemical-free production of biosurfactants, incorporating circular economy principles. Full article

The effective use of biowaste resources becomes crucial for the development of bioprocessing alternatives to current oil- and chemical-based value chains. Targeting the development of multi-product biorefinery approaches benefits the viability and profitability of these process schemes. Certain oleaginous microorganisms, such as oleaginous red yeast, can co-produce industrially relevant bio-based products. This work aims to explore the use of industrial and urban waste as cost-effective feedstock for producing microbial oil and carotenoids using Rhodosporidium toruloides. The soluble fraction, resulting from homogenization, crushing, and centrifugation of discarded vegetable waste, was used as substrate under a pulse-feeding strategy with a concentrated enzymatic hydrolysate from municipal forestry residue obtained after steam explosion pretreatment (190 °C, 10 min, and 40 mg H₂SO₄/g residue). Additionally, the initial nutrient content was investigated to enhance process productivity values. The promising results of these cultivation strategies yield a final cell concentration of 36.4–55.5 g/L dry cell weight (DCW), with an intracellular lipid content of up to 42–45% (w/w) and 665–736 µg/g DCW of carotenoids. These results demonstrate the potential for optimizing the use of waste resources to provide effective alternative uses to current biowaste management practices, also contributing to the market of industrially relevant products with lower environmental impacts. Full article

Cellulosic raw materials are the most common source of carbon on Earth and are in great demand for the production of high-value-added products. Cellulosic feedstocks represent a strong matrix consisting of cellulose, lignin, and hemicelluloses. The efficient transformation of cellulosic raw materials into fermentable sugars requires the use of effective pretreatment strategies. The methods employed for pretreatment should be efficient, have low operating costs, and exhibit lower environmental impact. The present review describes pretreatment methods like liquid hot water (LHW) and steam explosion (SE) and highlights peculiar features, benefits and disadvantages of these processes. The effectiveness of these pretreatment methods and their effect on cellulosic raw materials strongly depends on the type of feedstock (component composition), pretreatment method, and pretreatment conditions (pressure, temperature, time, etc.). The LHW pretreatment requires neither addition of chemicals and catalysts nor grinding stage, but requires high energy inputs. The SE pretreatment is regarded as environmentally friendly and requires lower energy inputs, but contributes to the formation of toxic compounds. The life cycle assessment approach demonstrated that the SE pretreatment outperforms dilute acid pretreatment methods and allows the reduction of energy inputs, thereby improving the environmental performance of the process, while the LHW method improves long-term energy security and creates a greener future. Full article

The miniaturization of heat exchangers requires advanced manufacturing methods, as conventional techniques such as milling or casting are insufficient for producing complex microscale geometries. This study investigates the feasibility of using selective laser melting (SLM) with 316L stainless steel powder to fabricate compact heat exchangers with minichannels. The exchanger was designed using Autodesk Inventor 2023.3 software and produced under optimized process parameters. Measurements using a hydrostatic balance demonstrated that the applied process parameters resulted in a relative material density of 99.5%. The average microhardness in the core region of the SLM-fabricated samples was 255 HV, and the chemical composition of the final material differed only slightly from that of the feedstock material (stainless steel powder). Dimensional accuracy, surface quality, and internal structure integrity were assessed using computed tomography, optical microscopy, and contact profilometry. The fabricated component demonstrated high geometric fidelity and channel permeability, with local surface deformations associated with the absence of support structures. The average surface roughness (Ra) of the minichannels was 11.11 ± 1.63 µm. The results confirm that SLM technology enables the production of functionally viable heat exchangers with complex geometries. However, limitations remain regarding dimensional accuracy, powder removal, and surface roughness. These findings highlight the potential of metal additive manufacturing for heat transfer applications while emphasizing the need for further research on performance testing under real operating conditions, especially involving two-phase flow. Full article