Search Results (60)

High aspect ratio (HAR) sample-induced aberrations seriously affect the topography measurement for the bottom of the microstructure by coherence scanning interferometry (CSI). Previous research proposed an aberration compensating method using deformable mirrors at the conjugate position of the pupil. However, it failed to compensate for the shift-variant aberrations introduced by the HAR hybrid trench array composed of multiple trenches with different parameters. Here, we propose a computational aberration correction method for measuring the topography of the HAR structure by the particle swarm optimization (PSO) algorithm without constructing a database and prior knowledge, and a phase filter in the spatial frequency domain is constructed to restore interference signals distorted by shift-variant aberrations. Since the aberrations of each sampling point are basically unchanged in the field of view corresponding to a single trench, each trench under test can be considered as a separate isoplanatic region. Therefore, a multi-channel aberration correction scheme utilizing the virtual phase filter based on isoplanatic region segmentation is established for hybrid trench array samples. The PSO algorithm is adopted to derive the optimal Zernike polynomial coefficients representing the filter, in which the interference fringe contrast is taken as the optimization criterion. Additionally, aberrations introduce phase distortion within the 3D transfer function (3D-TF), and the 3D-TF bandwidth remains unchanged. Accordingly, we set the non-zero part of the 3D-TF as a window function to preprocess the interferogram by filtering out the signals outside the window. Finally, experiments are performed in a single trench sample and two hybrid trench array samples with depths ranging from 100 to 300 μm and widths from 10 to 30 μm to verify the effectiveness and accuracy of the proposed method. Full article

Aquatic vegetation can influence hydraulic performance in channels, rivers, and floodplains. Most previous studies used cylindrical stems to simulate vegetation, while few studies used shrub-like or sedge structures that exhibited a maximum width near the top of the vegetation. In contrast, this research focuses on shrub-like structures that show a maximum width near the bottom of the vegetation. To understand the effects of aquatic vegetation on velocity distribution, water surface profile, and energy loss, experiments have been conducted in an open channel with a rectangular cross-section. The results indicated that the streamwise velocity within the lower layer remains nearly constant with depth where z/y is less than 0.20. However, once z/y exceeds 0.20, the streamwise velocity increases rapidly as the depth increases toward the water surface. Additionally, the shape of the vegetation influences the position of the inflection point. Moreover, the water level rises upstream of the vegetated area, decreases within it, and gradually returns to the normal depth downstream. The bed slope has little effect on relative energy loss, with maximum values reaching 6.61%, while the presence of vegetation leads to a significant increase, reaching up to 22.51%. The relative energy loss increases with a higher submerged ratio. A new empirical equation is proposed to estimate the relative energy loss in vegetated channels. Full article

The Xiangjiaba and Xiluodu reservoirs, as important components of the large cascade reservoirs in the lower Jinsha River, and the interactive changes in sediment trapping amounts, the differences in sedimentation dynamics, and the potential mutual influence mechanisms among them are scientific issues worthy of attention. Based on the multiple observed data of thalweg elevation before and after the completion of the dam construction, this study calculated the average sedimentation rates of all 20 km segments of the above-mentioned reservoirs in different periods. Meanwhile, the local mean gradients between adjacent segments and the regional mean gradients from the segments to the dam in the corresponding periods were calculated. The results show that the maximum and average sedimentation rates of the Xiangjiaba Reservoir, which was built earliest and is located downstream, were as high as 19.62 m yr⁻¹ and 8.88 m yr⁻¹, respectively, in the first half year after the dam closure. After the completion of the Xiluodu Reservoir, an adjacent cascade reservoir upstream, the average sedimentation rate of the Xiangjiaba Reservoir in the following seven years dropped to 0.67 m yr⁻¹. The maximum and average sedimentation rates of the Xiluodu Reservoir were 9.07 m yr⁻¹ and 4.15 m yr⁻¹, respectively, within one year after the dam closure, and its average sedimentation rate in the following six years was 2.51 m yr⁻¹. The spatial variations of sedimentation rates in these two reservoirs follow different changing patterns. There is an obvious correlation between the change in mean gradient and the change in sedimentation rate. The sequence of dam construction, the relative positions of the reservoirs, the differences in sediment trapping amounts, and operation modes are the key factors controlling the changes in sedimentation rate and gradient in the reservoir area. This study reveals the interactive changes in sedimentation rates among cascade reservoirs and the response mechanism of river channel morphology, and has a guiding role for the formulation of effective measures for the sustainable utilization of cascade reservoirs. Full article

The metal bipolar plate is a critical component of the hydrogen fuel cell stack used in proton exchange membrane fuel cells. Bipolar plates must have high accuracy micro-channels with a high aspect ratio (AR) between the channel depth and the half periodic width to achieve optimal cell performance. Conventional forming methods, such as micro-stamping, hydroforming, and rubber pad forming, cannot achieve these high ARs given that in these processes, material deformation is dominated by stretch deformation. In micro-roll forming the major deformation mode is bending, and this enables production of channels with higher ARs than is currently possible. However, micro-roll forming uses multiple sets of forming roll stands to form the part and this leads to technological challenges related to tool alignment and roll tool precision that must be overcome before widespread application can be achieved. This study presents a new methodology to achieve tight tool tolerances when producing micro-roll tooling by utilizing wire-EDM and micro-turning techniques. This is combined with a new micro-roll former design that enables high-precision tool alignment across multiple roll stations. Proof of concept is provided through micro-roll forming trials performed on ultra-thin titanium sheets that show that the proposed technology can achieve tight dimensional tolerances in the sub-millimeter scale that suits bipolar plate applications. Full article

Prior to implementing watershed-wide projects to reduce the impacts of agriculture on regional streams and rivers, stream habitats and benthic aquatic macroinvertebrate communities were assessed at 15 sites on the South Branch Root River and its major tributaries in southeastern Minnesota, USA. Triplicate kick-net samples were collected from each site during three time periods (1998, 1999, 2006/2008) and stream habitats were inventoried within 150 m long sections at each site. In total, 26,760 invertebrates representing 84 taxa were collected and used to rate stream sites using a regional multi-metric benthic index of biotic integrity (BIBI). BIBI scores were significantly correlated with total invertebrate taxa richness. BIBI ratings improved from poor and very poor at headwater sites in channelized stream sections draining agricultural lands to fair to good to excellent in downstream sections flowing through natural channels in largely forested lands. Fifty percent of samples rated stream sites as poor or very poor. Over 85% of stream habitat assessments indicated the presence of fair to good habitats, although stream sites were relatively wide and shallow and dominated by fine sediments that also embedded coarser substrates. BIBI metrics and scores were strongly positively correlated with pool area, riffle spacing-to-stream width ratios, and silt-free substrate, and negatively correlated with width-to-depth ratios. Most stream sites had few Ephemeroptera, Plecoptera, Trichoptera, and Diptera taxa and too few intolerant taxa. It is expected that benthic invertebrate communities should improve as more riparian buffers are added along all streams. However, on-going channel maintenance activities in headwater stream sections, mandated to encourage drainage of adjacent agricultural fields, will continue to negatively impact headwater habitats and biotic communities. Full article

In microfluidic chips, glass free-form microchannels have obvious advantages in thermochemical stability and biocompatibility compared to polymer-based channels, but they face challenges in processing morphology and quality. Hence, picosecond laser etching with galvanometer scanning is proposed to machine spiral microfluidic channels on a glass substrate. The objective is to disperse and sort microparticles from a glass microchip that is difficult to cut. First, the micropillar array and the spiral microchannel were designed to disperse and sort the particles in microchips, respectively; then, a scanning path with a scanning interval of 5 μm was designed according to the spot diameter in picosecond laser etching; next, the effects of laser power, scanning speed and accumulation times were experimentally investigated regarding the morphology of spiral microchannels; finally, the microfluidic flowing test with 5 μm and 10 μm microparticles was performed to analyze the dispersing and sorting performance. It was shown that reducing the laser power and accumulation times alongside increasing the scanning speed effectively reduced the channel depth and surface roughness. The channel surface roughness reached about 500 nm or less when the laser power was 9 W, the scanning speed was 1000 mm/s, and the cumulative number was 4. The etched micropillar array, with a width of 89 μm and an interval of 97 μm, was able to disperse the different microparticles into the spiral microchannel. Moreover, the spiral-structured channel, with an aspect ratio of 0.51, significantly influenced the velocity gradient distribution, particle focusing, and stratification. At flow rates of 300–600 μL/min, the microparticles produced stable focusing bands. Through the etched microchip, mixed 5 μm and 10 μm microparticles were sorted by stable laminar flow at flow rates of 400–500 μL/min. These findings contribute to the design and processing of high-performance glass microfluidic chips for dispersion and sorting. Full article

CO₂ laser machining is a cost effective and time saving solution for fabricating microchannels on polymethylmethacrylate (PMMA). Due to the lack of research on the incubation effect and ablation behavior of PMMA under high-power laser irradiation, predictions of the microchannel profile are limited. In this study, the ablation process and mechanism of a continuous CO₂ laser machining process on microchannel production in PMMA in single-pass and multi-pass laser scan modes are investigated. It is found that a higher laser energy density of a single pass causes a lower ablation threshold. The ablated surface can be divided into three regions: the ablation zone, the incubation zone, and the virgin zone. The PMMA ablation process is mainly attributed to the thermal decomposition reactions and the splashing of molten polymer. The depth, width, aspect ratio, volume ablation rate, and mass ablation rate of the channel increase as the laser scanning speed decreases and the number of laser scans increases. The differences in ablation results obtained under the same total laser energy density using different scan modes are attributed to the incubation effect, which is caused by the thermal deposition of laser energy in the polymer. Finally, an optimized simulation model that is used to solve the problem of a channel width greater than spot diameter is proposed. The error percentage between the experimental and simulation results varies from 0.44% to 5.9%. Full article

The movement process of debris flow in the complex roads system is important for risk evaluation and emergency rescue. This paper presents an in-depth study of the diversion effect of debris flow in cross channels, a common branching structure in both natural and engineered environments, especially in the field of urban debris flow prevention. A mathematical model is established based on the conservation of mass, momentum, and energy, and a solid–liquid two-phase motion equation for debris flow is derived from two-phase flow theory. A numerical solution method, combining the finite difference method and finite volume method, is employed to discretize and solve the equation. The model’s validity and effectiveness are confirmed through a numerical simulation of a typical engineering case and comparison with existing experimental data or theoretical results. This study reveals that debris flow at cross channels exhibits a diversion phenomenon, with some debris flow continuing downstream along the main channel and some diverting into the branch channel. The diversion rate, defined as the ratio of outlet flow to inlet flow of the branch channel, indicates the magnitude of this effect. This research shows that the solid–liquid ratio, inflow, width ratio, height ratio, and angle of the cross channel significantly impact the diversion effect. A series of numerical simulations are conducted by altering these parameters as well as the physical properties of debris flow and boundary conditions. These simulations analyze changes in flow rate, velocity, pressure, and other parameters of debris flow at cross channels, providing insights into the factors and mechanisms influencing the diversion effect. This research offers a robust instrument for comprehending and forecasting the dynamics of urban debris flows. It contributes significantly to mitigating the effects of debris flows on city infrastructure and enhancing the safety of city dwellers. Full article

In order to further improve the microplastic deformation ability and forming performance of metal sheets, a pulse current pretreatment-assisted micro-forming method was proposed. Firstly, a 304 stainless steel sheet was pretreated with current (0–25 A), and the microstructure changes in the sheet under the action of current were analyzed. Then, a current-assisted bulging experiment was carried out from three aspects as follows: current size, mold structure size, and material properties, to explore the influence of different process parameters on the micro-bulging of the sheet. Finally, the forming quality was analyzed and evaluated from the two perspectives of bulging depth and wall thickness uniformity. The research results show that when the current intensity increases from 0 to 25 A, the fibrous distribution in the thickness direction of the sheet is alleviated, the structure is more uniform, the bulging depth shows an increasing trend, and the thinning rate and wall thickness uniformity are improved. When the current intensity reaches 25 A, the bulging depth increases from the original 463 μm to 503 μm, and the thinning rate drops from the most serious 48.52% to 19.4%. At the same time, as the mold size increases, the single-channel aspect ratio (W/H) also increases accordingly. When the mold groove width (W) is 2 mm, the ratio reaches 0.4, the sheet deforms significantly, and the filling effect is better. In addition, the larger the roundness of the convex and concave molds, the more uniform the wall thickness distribution of the bulging parts. Under the same experimental conditions, the bulging depth of the 304 stainless steel sheet is higher than that of TC4 titanium alloy, and it is less prone to springback and is more conducive to plastic deformation. Full article

A compound channel’s discharge capacity and boundary shear force can be predicted as a sum of the discharge capacity of different sub-regions once the apparent shear stress of the dividing line is reasonably quantified. The apparent shear stress was usually expressed as a coefficient multiplied by the difference between two squared velocities of two adjacent regions. This study investigated the range of the coefficient values and their influencing factors. Firstly, the optimal values of the coefficient were obtained based on experimental data. Then, comparisons between the optimal values and several parameters used in quantifying the apparent shear stress were conducted. The results show that the coefficient is mainly related to a morphological parameter of the floodplain and the ratio of resistance coefficients between the floodplain and the main channel. An empirical formula to calculate the coefficient was developed and introduced to calculate the flow discharge and boundary shear stress. Experimental data, including 142 sets of test data of symmetric-floodplain cases and 104 sets of one-floodplain cases, have been used to examine the prediction accuracy of discharges and boundary shear stress. For all these tests, the ranges of water depth of the main channel and the total width of the compound cross-section are about 0.05~0.30 m and 0.3~10 m, respectively; the Q range and the range of Froude numbers of the main channel flow are about 0.0033~1.11 m³/s and 0.3~2.3, respectively. Comparison with other methods and experimental data from both rigid and erodible compound channels indicated that the proposed method not only provided acceptable accuracy for the computation of discharge capacity and boundary shear stress of compound channels in labs but also gave insights for calculating discharge capacity in natural compound channels. Full article

In this paper, we demonstrate a comprehensive study of NF₃-based selective etching processes for inner spacer formation and for channel release, enabling stacked horizontal gate-all-around Si nanosheet transistor architectures. A cyclic etching process consisting of an oxidation treatment step and an etching step is proposed and used for SiGe selective etching. The cyclic etching process exhibits a slower etching rate and higher etching selectivity compared to the direct etching process. The cycle etching process consisting of Recipe 1, which has a SiGe etching rate of 0.98 nm/cycle, is used for the cavity etch. The process achieved good interlayer uniformity of cavity depth (cavity depth ≤ 5 ± 0.3 nm), while also obtaining a near-ideal rectangular SiGe etch front shape (inner spacer shape = 0.84) and little Si loss (0.44 nm@ each side). The cycle etching process consisting of Recipe 4 with extremely high etching selectivity is used for channel release. The process realizes the channel release of nanosheets with a multi-width from 30 nm to 80 nm with little Si loss. In addition, a selective isotropic etching process using NF₃/O₂/Ar gas mixture is used to etch back the SiN film. The impact of the O₂/NF₃ ratio on the etching selectivity of SiN to Si and the surface roughness of SiN after etching is investigated. With the introduction of O₂ into NF₃/Ar discharge, the selectivity increases sharply, but when the ratio of O₂/NF₃ is up to 1.0, the selectivity tends to a constant value and the surface roughness of SiN increases rapidly. The optimal parameter is O₂/NF₃ = 0.5, resulting in a selectivity of 5.4 and a roughness of 0.19 nm. Full article

The advection–dispersion equation has been widely used to analyze the intermediate field mixing of pollutants in natural streams. The dispersion coefficient, manipulating the dispersion term of the advection–dispersion equation, is a crucial parameter in predicting the transport distance and contaminated area in the water body. In this study, the transverse dispersion coefficient was estimated using machine learning regression methods applied to oversampled datasets. Previous research datasets used for this estimation were biased toward width-to-depth ratio ($W/H$) values ≤ 50, potentially leading to inaccuracies in estimating the transverse dispersion coefficient for datasets with $W/H$ > 50. To address this issue, four oversampling techniques were employed to augment the dataset with $W/H$ > 50, thereby mitigating the dataset’s imbalance. The estimation results obtained from data resampling with nonlinear regression method demonstrated improved prediction accuracy compared to the pre-oversampling results. Notably, the combination of adaptive synthetic sampling (ADASYN) and eXtreme Gradient Boosting regression (XGBoost) exhibited improved accuracy compared to other combinations of oversampling techniques and nonlinear regression methods. Through the combined ADASYN–XGBoost approach, it is possible to enhance the transverse dispersion coefficient estimation performance using only two variables, $W/H$ and bed friction effects ($U/U^{*}$), without adding channel sinuosity; this represents the effects of secondary currents. Full article

Predicting morphological adjustments in alluvial meandering streams remains a challenging task due to the complex nature of the governing inter-related dynamic flow and sediment transport processes. This difficulty is increased in streams with irregular single-channel planform geometries, such as skewed meanders, where the meander apex is shifted in either the up-valley or down-valley direction relative to the meander centroid. Research in confined bank flume experiments has shown that the geometry difference affects flow characteristics and streambed development. The present study extends upon these findings by being the first to investigate the effects of skewness orientation in a wide-channel flume with a fully unconfined bed and banks. Three experiments were completed with an up-valley skewed, a down-valley skewed, and a non-skewed symmetrical channel, using well-sorted coarse sand and no sediment feed. The results had some variabilities in erosion and magnitude of morphological developments due to initial experimental conditions, but our analysis of the bedform positioning showed notable similarities and differences between the geometries. Bedforms typically formed upstream of the apex, with differences in their stream-wise direction extents. This research highlights how channel width-to-depth ratio and bank erodibility significantly impact river evolution, offering new insights into the dynamics of skewed meandering river channels. This study is a novel step towards a better understanding of skewed meandering rivers in unconfined alluvial channels and highlights opportunities for further research. Full article

In this study, experimental investigations were conducted on rectangular side weirs with different widths and heights. Corresponding simulations were also performed to analyze hydraulic characteristics including the water surface profile, flow velocity, and pressure. The relationship between the discharge coefficient and the Froude number, as well as the ratios of the side weir height and width to upstream water depth, was determined. A discharge formula was derived based on a dimensional analysis. The results demonstrated good agreement between simulated and experimental data, indicating the reliability of numerical simulations using FLOW-3D software (version 11.1). Notably, significant fluctuations in water surface profiles near the side weir were observed compared to those along the center line or away from the side weir in the main channel, suggesting that the entrance effect of the side weir did not propagate towards the center line of the main channel. The proposed discharge formula exhibited relative errors within 10%, thereby satisfying the flow measurement requirements for small channels and field inlets. Full article

Titanium has a low density and high corrosion resistance. In order to achieve the goal of a lightweight material, and to extend the normal working hour of proton-exchange membrane fuel cells (PEMFCs), ultra-thin titanium plates were chosen to manufacture the key components—bipolar plates (BPs). For the purpose of overcoming the challenges of manufacturing with a large depth to width ratio, a multi-stage formation process was established with characteristics such as high efficiency and a lower price. In this study, the process parameters were examined through an experimental approach. The outcomes show that the channel formed by multistage forming is deeper than that formed by single-stage forming under the same displacement conditions. To achieve greater flow depths, it is recommended to increase the displacements as much as possible during both the first- and second-stage forming processes. The implementation of three-stage forming can effectively reduce the maximum thinning rates within flow channels while improving the overall deformation uniformity. This method deviates from traditional one-stage loading processes by adopting multi-stage loading instead. By employing appropriate mold designs, material deformation and flow can be enhanced throughout gradual loading processes, thereby preventing strain concentration and enhancing the ultimate formation height accuracy within micro-flow channels. Consequently, the proposed three-stage forming process proves highly appropriate for the mass production of BPs utilizing titanium plates. Full article