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24 pages, 6757 KiB  
Article
Design and Testing of a Pneumatic Jujube Harvester
by Huaming Hou, Wei Niu, Qixian Wen, Hairui Yang, Jianming Zhang, Rui Zhang, Bing Xv and Qingliang Cui
Agronomy 2025, 15(8), 1881; https://doi.org/10.3390/agronomy15081881 - 3 Aug 2025
Viewed by 159
Abstract
Jujubes have a beautiful taste, and high nutritional and economic value. The planting area of dwarf and densely planted jujubes is large and shows an increasing trend; however, the mechanization level and efficiency of fresh jujube harvesting are low. For this reason, our [...] Read more.
Jujubes have a beautiful taste, and high nutritional and economic value. The planting area of dwarf and densely planted jujubes is large and shows an increasing trend; however, the mechanization level and efficiency of fresh jujube harvesting are low. For this reason, our research group conducted a study on mechanical harvesting technology for fresh jujubes. A pneumatic jujube harvester was designed. This harvester is composed of a self-regulating picking mechanism, a telescopic conveying pipe, a negative pressure generator, a cleaning mechanism, a double-chamber collection box, a single-door shell, a control assembly, a generator, a towing mobile chassis, etc. During the harvest, the fresh jujubes on the branches are picked under the combined effect of the flexible squeezing of the picking roller and the suction force of the negative pressure air flow. They then enter the cleaning mechanism through the telescopic conveying pipe. Under the combined effect of the upper and lower baffles of the cleaning mechanism and the negative-pressure air flow, the fresh jujubes are separated from impurities such as jujube leaves and branches. The clean fresh jujubes fall into the collection box. We considered the damage rate of fresh jujubes, impurity rate, leakage rate, and harvesting efficiency as the indexes, and the negative-pressure suction wind speed, picking roller rotational speed, and the inclination angle of the upper and lower baffles of the cleaning and selection machinery as the test factors, and carried out the harvesting test of fresh jujubes. The test results show that when the negative-pressure suction wind speed was 25 m/s, the picking roller rotational speed was 31 r/min, and the inclination angles of the upper and lower baffle plates for cleaning and selecting were −19° and 19.5°, respectively, the breakage rate of fresh jujube harvesting was 0.90%, the rate of impurity was 1.54%, the rate of leakage was 2.59%, and the efficiency of harvesting was 73.37 kg/h, realizing the high-efficiency and low-loss harvesting of fresh jujubes. This study provides a reference for the research and development of fresh jujube mechanical harvesting technology and equipment. Full article
(This article belongs to the Section Precision and Digital Agriculture)
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24 pages, 13010 KiB  
Article
Dual-Vortex Aerosol Mixing Chamber for Micrometer Aerosols: Parametric CFD Analysis and Experimentally Validated Design Improvements
by Ziran Xu, Junjie Liu, Yue Liu, Jiazhen Lu and Xiao Xu
Processes 2025, 13(8), 2322; https://doi.org/10.3390/pr13082322 - 22 Jul 2025
Viewed by 329
Abstract
Aerosol uniformity in the mixing chamber is one of the key factors in evaluating performance of aerosol samplers and accuracy of aerosol monitors which could output the direct reading of particle size or concentration. For obtaining high uniformity and a stable test aerosol [...] Read more.
Aerosol uniformity in the mixing chamber is one of the key factors in evaluating performance of aerosol samplers and accuracy of aerosol monitors which could output the direct reading of particle size or concentration. For obtaining high uniformity and a stable test aerosol sample during evaluation, a portable mixing chamber, where the sample and clean air were dual-vortex turbulent mixed, was designed. By using computational fluid dynamics (CFD), particle motion within the mixing chamber was illustrated or explained. By adjusting critical structure parameters of chamber such as height and diameter, the flow field structure was optimized to improve particle mixing characteristics. Accordingly, a novel portable aerosol mixing chamber with length and inner diameter of 0.7 m and 60 mm was developed. Through a combination of simulations and experiments, the operating conditions, including working flow rate, ratio of carrier/dilution clean air, and mixture duration, were studied. Finally, by using the optimized parameters, a mixing chamber with high spatial uniformity where variation is less than 4% was obtained for aerosol particles ranging from 0.3 μm to 10 μm. Based on this chamber, a standardized testing platform was established to verify the sampling efficiency of aerosol samplers with high flow rate (28.3 L·min−1). The obtained results were consistent with the reference values in the sampler’s manual, confirming the reliability of the evaluation system. The testing platform developed in this study can provide test aerosol particles ranging from sub-micrometers to micrometers and has significant engineering applications, such as atmospheric pollution monitoring and occupational health assessment. Full article
(This article belongs to the Section Particle Processes)
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15 pages, 1464 KiB  
Article
Evaluation of Color Stability of UDMA-Based Dental Composite Resins After Exposure to Conventional Cigarette and Aerosol Tobacco Heating System
by Maria G. Mousdraka, Olga Gerasimidou, Alexandros K. Nikolaidis, Christos Gogos and Elisabeth A. Koulaouzidou
J. Compos. Sci. 2025, 9(7), 352; https://doi.org/10.3390/jcs9070352 - 8 Jul 2025
Viewed by 436
Abstract
This study evaluated the effects of conventional cigarette smoke compared to aerosol from a heat-non-burn tobacco product on the color stability of two UDMA-based dental composite resins, namely a monochromatic (Omnichroma) and a polychromatic (Vittra APS) resin. Twenty disc-shaped specimens were prepared, divided [...] Read more.
This study evaluated the effects of conventional cigarette smoke compared to aerosol from a heat-non-burn tobacco product on the color stability of two UDMA-based dental composite resins, namely a monochromatic (Omnichroma) and a polychromatic (Vittra APS) resin. Twenty disc-shaped specimens were prepared, divided into two groups of ten, and exposed to 105 cigarettes or 105 aerosol tobacco sticks via a custom-made smoking chamber. Puff duration was 2 s, with a 60 s interval between puffs in which smoke saturated the chamber for 30 s; then, clean air was introduced into the chamber for 30 s. Six puffs and six intervals were simulated. Color parameters were measured before and after exposure and following brushing of each specimen with 15 strokes. Color differences were determined based on the CIEDE2000 formula. Significant color change was found in all specimens exposed to cigarette and tobacco aerosol. The highest color-change mean value was obtained from composite resin exposed to cigarette smoke. Although both cigarette and thermal heating systems cause discoloration, the aerosol causes reduced composite resin discoloration, which compromises aesthetics and increases patient dissatisfaction, impacting the overall dental care. Color stability is the hallmark of success, as it is the main reason for replacing dental restorations. Full article
(This article belongs to the Section Composites Applications)
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26 pages, 8226 KiB  
Article
Effect of Improved Combustion Chamber Design and Biodiesel Blending on the Performance and Emissions of a Diesel Engine
by Ziming Wang, Yanlin Chen, Chao He, Dongge Wang, Yan Nie and Jiaqiang Li
Energies 2025, 18(11), 2956; https://doi.org/10.3390/en18112956 - 4 Jun 2025
Viewed by 535
Abstract
This study aims to investigate the impact of combustion chamber geometry and biodiesel on the performance of diesel engines under various load conditions. Simulations were conducted using AVL FIRE software, followed by experimental validation to compare the performance of the prototype Omega combustion [...] Read more.
This study aims to investigate the impact of combustion chamber geometry and biodiesel on the performance of diesel engines under various load conditions. Simulations were conducted using AVL FIRE software, followed by experimental validation to compare the performance of the prototype Omega combustion chamber with the optimized TCD combustion chamber (T for turbocharger, C for charger air cooling, and D for diesel particle filter). This study utilized four types of fuels: D100, B10, B20, and B50, and was conducted under different load conditions at a rated speed of 1800 revolutions per minute (rpm). The results demonstrate that the TCD combustion chamber outperforms the Omega chamber in terms of indicated thermal efficiency (ITE), in-cylinder pressure, and temperature, and also exhibits a lower indicated specific fuel consumption (ISFC). Additionally, the TCD chamber shows lower soot and carbon monoxide (CO) emissions compared to the Omega chamber, with further reductions as the load increases and the biodiesel blend ratio is raised. The high oxygen content in biodiesel helps to reduce soot and CO formation, while its lower sulfur content and heating value contribute to a decrease in combustion temperature and a reduction in nitrogen oxide (NOx) production. However, the NOx emissions from the TCD chamber are still higher than those from the Omega chamber, possibly due to the increased in-cylinder temperature resulting from its combustion chamber structure. The findings provide valuable insights into diesel engine system design and the application of oxygenated fuels, promoting the development of clean combustion technologies. Full article
(This article belongs to the Section I2: Energy and Combustion Science)
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13 pages, 3315 KiB  
Article
Impedance Monitoring of Capacitively Coupled Plasma Based on the Vacuum Variable Capacitor Positions of Impedance Matching Unit
by Hwang Gyu Kim, Jiseok Lee and Sang Jeen Hong
Electronics 2025, 14(10), 2022; https://doi.org/10.3390/electronics14102022 - 15 May 2025
Viewed by 797
Abstract
Plasma impedance monitoring in semiconductor manufacturing processes is performed using external sensors, such as voltage-current (VI) probes or directional couplers. Plasma chamber impedance measurements, conducted in non-50 Ω matched transmission lines, suffer from a lack of clean signals due to phase variations and [...] Read more.
Plasma impedance monitoring in semiconductor manufacturing processes is performed using external sensors, such as voltage-current (VI) probes or directional couplers. Plasma chamber impedance measurements, conducted in non-50 Ω matched transmission lines, suffer from a lack of clean signals due to phase variations and the nonlinearity of plasma, thus, sensor calibration is required for each installment. In this study, we monitored plasma impedance in situ based on the position of the vacuum variable capacitor within the matching network, without employing an external VI probe. We observed changes in the matching position according to parameter variations and subsequently confirmed that the calculated plasma impedance also varied accordingly. This study demonstrates the feasibility of real-time plasma impedance monitoring under 50 Ω-matched conditions without the use of external sensors, thereby simplifying plasma diagnostics. Full article
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13 pages, 7814 KiB  
Article
Understanding the Chamber Wall-Deposited Thin Film of Plasma Deposition Equipment for the Efficiency of In Situ Dry-Cleaning
by Jiseok Lee, Jiwon Jang and Sang Jeen Hong
Coatings 2025, 15(5), 563; https://doi.org/10.3390/coatings15050563 - 8 May 2025
Viewed by 1096
Abstract
In plasma-enhanced chemical vapor deposition (PECVD) processes, thin films can accumulate on the inner chamber walls, resulting in particle contamination and process drift. In this study, we investigate the physical and chemical properties of these wall-deposited films to understand their spatial variation and [...] Read more.
In plasma-enhanced chemical vapor deposition (PECVD) processes, thin films can accumulate on the inner chamber walls, resulting in particle contamination and process drift. In this study, we investigate the physical and chemical properties of these wall-deposited films to understand their spatial variation and impact on chamber maintenance. A 6-inch capacitively coupled plasma (CCP)-type PECVD system was used to deposit SiO2 films, whilst long silicon coupons were attached vertically to the chamber side walls to collect contamination samples. The collected contamination samples were comparatively analyzed in terms of their chemical properties and surface morphology. The results reveal significant differences in hydrogen content and Si–O bonding configurations compared to reference films deposited on wafers. The top chamber wall, located near the plasma region, exhibited higher hydrogen incorporation and larger Si–O–Si bonding angles, while the bottom wall exhibited rougher surfaces with larger particulate agglomerates. These variations were closely linked to differences in gas flow dynamics, precursor distribution, and the energy state of the plasma species at different chamber heights. The findings indicate that top-wall contaminants are more readily cleaned due to their high hydrogen content, while bottom-wall residues may be more persistent and pose higher risks for particle generation. This study provides insights into wall contamination behavior in PECVD systems and suggests strategies for spatially optimized chamber cleaning and conditioning in high-throughput semiconductor processes. Full article
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18 pages, 5245 KiB  
Article
Detectability and Persistence of Cyclospora cayetanensis Oocysts in Artificially Contaminated Soil and Fresh Herbs Grown Under Controlled Climatic Conditions
by Ellie L. Rogers, Joseph Arida, John Grocholl, Joyce Njoroge and Sonia Almeria
Pathogens 2025, 14(5), 430; https://doi.org/10.3390/pathogens14050430 - 28 Apr 2025
Viewed by 584
Abstract
Cyclospora oocysts are thought to be highly resistant in the environment but the climatic factors which determine the presence/persistence of Cyclospora oocysts are currently unknown. The main objective of this study was to determine the effects of temperature, water content, and soil texture [...] Read more.
Cyclospora oocysts are thought to be highly resistant in the environment but the climatic factors which determine the presence/persistence of Cyclospora oocysts are currently unknown. The main objective of this study was to determine the effects of temperature, water content, and soil texture on C. cayetanensis detection/persistence in artificially contaminated soil and herbs grown under controlled environmental conditions. Soil and leaves of three potted herbs (cilantro, parsley, and basil) grown in growth chambers and inoculated with C. cayetanensis oocysts were collected at 7, 14, 21, 28–31, 35–38, 42–45, 49–52, and 56 days post inoculation (dpi). Under wet watering conditions, independent of temperature, positive C. cayetanensis detection was observed at each sampling collection in both soil and herb leaves. Additionally, all three herbs were found to be positive for the parasite throughout the study duration in arid watering conditions. Conversely, short-lived persistence in soil was observed under arid conditions independent of temperature in Sandy Clay Loam soil (up to 14 dpi) and in Silt Loam soil (up to 21 dpi). Our results on the effect of desiccation on the presence and persistence of oocysts may provide useful insights for the proper cleaning and sanitizing of utensils or food contact surfaces to help control the persistence of the parasite. Full article
(This article belongs to the Section Parasitic Pathogens)
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16 pages, 2855 KiB  
Article
Optimization of a Newly Developed Chamber Setup for Spatial Dust Measurements in the Context of Containment
by Hendrik Küllmar, Martin Schöler and Claudia S. Leopold
Pharmaceutics 2025, 17(5), 565; https://doi.org/10.3390/pharmaceutics17050565 - 25 Apr 2025
Viewed by 515
Abstract
Background/Objectives: A specially designed chamber setup for containment investigations of pharmaceutical dusts was recently developed. The aim of the present study was to optimize the measurement procedure with this chamber setup, focusing on the atomization parameters. The optimization was aimed at a maximization [...] Read more.
Background/Objectives: A specially designed chamber setup for containment investigations of pharmaceutical dusts was recently developed. The aim of the present study was to optimize the measurement procedure with this chamber setup, focusing on the atomization parameters. The optimization was aimed at a maximization of the amount of detected dust and a minimization of the required sample mass. Methods: For this purpose, the safe surrogate substance acetaminophen was used for dust measurements. In addition to the atomization parameters investigated by a design of experiments, the cleaning of the chamber setup and the selection of two different types of acetaminophen with different physicochemical properties were examined. Results: By altering the cleaning method of the chamber setup, more than a tenfold increase of detected acetaminophen was observed. In addition, by selecting the more appropriate acetaminophen type, the totally detected acetaminophen amount was further increased by more than 25%. By means of the design of experiments two models were developed, one dealing with the atomization parameters with regard to the atomization effectiveness and the other describing their influence on the spatial dust distribution of acetaminophen. Based on the model for atomization effectiveness, the totally detected acetaminophen amount may be increased by more than double at a constant sample mass. Conclusions: In summary, the measurement procedure of the chamber setup was optimized in terms of the cleaning method, surrogate choice, and the adjustment of the atomization parameters, giving valuable insights to deepen our understanding of dustiness and the spatial distribution of dust in the context of containment. Full article
(This article belongs to the Section Pharmaceutical Technology, Manufacturing and Devices)
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12 pages, 2972 KiB  
Article
Power Generation and Microbial Communities in Microbial Fuel Cell Powered by Tobacco Wastewater
by Yutong Liu, Cong Chen, Xing Xue, Kun Tang, Xiaoyu Chen, Miao Lai, Xiaohu Li and Zhiyong Wu
Water 2025, 17(7), 1101; https://doi.org/10.3390/w17071101 - 7 Apr 2025
Viewed by 573
Abstract
The tobacco production process generates a substantial amount of wastewater characterized by high organics and low biodegradability, which poses a significant risk of severe environmental pollution. In order to explore a clean and low-cost technology for tobacco wastewater treatment, this study constructed two-chamber [...] Read more.
The tobacco production process generates a substantial amount of wastewater characterized by high organics and low biodegradability, which poses a significant risk of severe environmental pollution. In order to explore a clean and low-cost technology for tobacco wastewater treatment, this study constructed two-chamber MFCs and investigated the performance of tobacco wastewater treatment and electricity generation capacity at room temperature. The incorporation of carbon sources (e.g., glucose, acetate, propionate, and butyrate) in wastewater could enhance the removal of COD, total nitrogen and ammonia nitrogen in wastewater. After three cycles, the maximum COD removal rate reached 75.97 ± 1.49%, while the maximum total nitrogen removal and ammonia nitrogen removal rates were 46.95 ± 1.77% and 48.31 ± 1.16%, respectively. Meanwhile, the maximum voltage output of 0.67 V was observed, and the maximum power density was 717.04 mW/m2. The microbial community analysis revealed that Trichococcus and Acinetobacter were present in high abundance in MFCs, which may play a significant role in electricity generation and wastewater treatment. These results demonstrate that MFC is applicable for tobacco wastewater treatment, providing both theoretical foundation and technical references for the large-scale practical application of MFC technology in tobacco wastewater treatment. Full article
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20 pages, 15890 KiB  
Article
Development and Research of the MOCVD Cleaning Robot
by Yibo Ren and Zengwen Dong
Machines 2025, 13(3), 202; https://doi.org/10.3390/machines13030202 - 28 Feb 2025
Viewed by 740
Abstract
With the wide application of the gallium nitride (GaN) preparation method based on Metal–Organic Chemical Vapor Deposition (MOCVD), the automation of MOCVD equipment has become a research hotspot. This paper explores the automation scheme of MOCVD reaction chamber cleaning to improve productivity and [...] Read more.
With the wide application of the gallium nitride (GaN) preparation method based on Metal–Organic Chemical Vapor Deposition (MOCVD), the automation of MOCVD equipment has become a research hotspot. This paper explores the automation scheme of MOCVD reaction chamber cleaning to improve productivity and reduce labor costs. Firstly, this paper establishes the kinematic solution model of a MOCVD cleaning robot and designs the cleaning robot path planning control algorithm. Considering the error between the initial position of the robot end-effector and the desired initial position in practical applications, this paper further designs a fault-tolerant motion planning algorithm for the initial position error. The simulation results show that the method can effectively reduce the initial position error and make it converge exponentially to zero. Finally, this paper builds the robot control system of the cleaning system and verifies the cleaning effect through tests. The test results show that the system can meet the actual use requirements and realize the reaction chamber cleaning automation goal. Full article
(This article belongs to the Section Robotics, Mechatronics and Intelligent Machines)
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19 pages, 7568 KiB  
Article
Intelligent Analysis of Flow Field in Cleaning Chamber for Combine Harvester Based on YOLOv8 and Reasoning Mechanism
by Qinglin Li, Ruihai Wan, Zhaoyue Wu, Yuting Yan and Xihan Zhang
Appl. Sci. 2025, 15(4), 2200; https://doi.org/10.3390/app15042200 - 19 Feb 2025
Viewed by 499
Abstract
As the main working part of a combine harvester, the cleaning device affects the cleaning performance of the machine. The simulation of flow fields in a cleaning chamber has become an important part of the design. Currently, post-processing analyses of flow field simulation [...] Read more.
As the main working part of a combine harvester, the cleaning device affects the cleaning performance of the machine. The simulation of flow fields in a cleaning chamber has become an important part of the design. Currently, post-processing analyses of flow field simulation still rely on the researchers’ experience, so it is difficult to obtain information from post-processing automatically. The experience of researchers is difficult to describe and disseminate. This paper studied an intelligent method to analyze simulation result data which is based on the object detection algorithm and the reasoning mechanism. YOLOv8, one of the deep learning object detection algorithms, was selected to identify key-point data from the flow field in a cleaning chamber. First, the training dataset was constructed via scatter plot drawing, data enhancement, random screening, and other technologies. Then, the flow field in the cleaning chamber was divided into six key areas by identifying the key points of the flow field. And, an analysis of the reasonable wind velocity in the areas was conducted, and the cleaning results of the grain were obtained by using the reasoning mechanism based on rules and examples. Finally, a system based on the above method was established in Python 3.10 software. With the help of the method and the system in this paper, the flow field characteristics in a cleaning chamber and the effects of wind on the cleaning effect can be obtained automatically if the physical properties of the crop, the geometric parameters of the cleaning chamber, and the working parameters of the machine are given. Full article
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11 pages, 4108 KiB  
Article
Numerical Study and Model Validation of Low-Pressure Hydrogen–Air Combustion in a Closed Vessel
by Oleh Tryfonov, Andrzej Teodorczyk, Olga Shypul, Wojciech Rudy, Vadym Garin, Vitalii Myntiuk and Denys Tkachenko
Computation 2025, 13(2), 54; https://doi.org/10.3390/computation13020054 - 15 Feb 2025
Viewed by 672
Abstract
This study investigates the combustion behavior of hydrogen–air mixtures in a closed chamber at reduced initial pressure, focusing on applications in thermal energy methods (TEMs) for plastic processing. The primary goal was to develop and validate a numerical model capable of accurately predicting [...] Read more.
This study investigates the combustion behavior of hydrogen–air mixtures in a closed chamber at reduced initial pressure, focusing on applications in thermal energy methods (TEMs) for plastic processing. The primary goal was to develop and validate a numerical model capable of accurately predicting pressure and temperature profiles over time. By employing ANSYS Fluent 2024 R2 and the GRI-Mech 3.0 mechanism, a detailed combustion model was constructed and validated against experimental data, adhering to the standards outlined in EN 15967: 2011. Subsequent simulations under low-pressure conditions revealed consistent flame front propagation and turbulent flow patterns, crucial factors for achieving stable temperature distributions and optimal part placement. This validated model provides a valuable tool for predicting combustion effects, enhancing safety, and optimizing the performance of hydrogen-fueled TEM processes. By leveraging hydrogen as a clean and sustainable energy source, this research contributes to a more environmentally friendly approach to plastic processing. Future studies will delve into the combustion of hydrogen–air mixtures in the presence of plastic parts to further refine the efficiency and effectiveness of TEM processes. Full article
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21 pages, 7654 KiB  
Article
The Flow Performance of Combined Gas Blowing at the Vacuum Chamber and Up-Snorkel in the Ruhrstahl–Heraeus (RH) Degasser for Electrical Steel Production
by Liqiang Xue, Yansong Zhao, Jia Wang, Huan Wang, Zheng Miao, Ruixiang Xiong, Zhibo Xu, Wanming Lin, Xiaofeng Niu and Chao Chen
Processes 2025, 13(2), 448; https://doi.org/10.3390/pr13020448 - 7 Feb 2025
Cited by 1 | Viewed by 1011
Abstract
In the production process of electrical steel, with respect to the industrial RH (Ruhrstahl–Heraeus), the steel producers must balance the high-circulation flow rate (operating efficiency) and the frequent cleaning of cold steel in the vacuum chamber due to the splashing of liquid steel [...] Read more.
In the production process of electrical steel, with respect to the industrial RH (Ruhrstahl–Heraeus), the steel producers must balance the high-circulation flow rate (operating efficiency) and the frequent cleaning of cold steel in the vacuum chamber due to the splashing of liquid steel (high maintenance costs). Excessive lifting gas flow can induce splashing, causing cold steel to adhere to the inner walls of the vacuum chamber. To address this issue, this study utilized an 80-ton RH vacuum refining unit from a specific plant as the research prototype and established a 1:2.6 scale water model for physical model simulation. Two innovative blowing methods were implemented by adding gas injection nozzles to the sidewalls and to the bottom of the vacuum chamber, respectively. The study investigated the effects of altering the blowing method on liquid surface fluctuations, flow patterns, the circulation flow rate, and the mixing time without changing the total gas flow rate. For the macroscopic flow in the RH unit, implementing side-blowing on the sidewalls of the vacuum chamber can accelerate the diffusion rate of the ink tracer, whereas implementing bottom-blowing in the vacuum chamber has little effect on the diffusion rate. The results show that modifying the blowing method can effectively reduce liquid surface fluctuations and suppress the splashing behavior within the vacuum chamber. Firstly, implementing side-blowing causes the ink tracer flow pattern within the vacuum chamber to become triangular, to increase the circulation flow rate, to shorten the residence time of the ink tracer within the chamber, and simultaneously to promote mixing in the ladle, which reduces the mixing time. Secondly, implementing bottom-blowing results in the formation of a gas column at the center of the vacuum chamber, which suppresses fluid flow within the chamber. Compared with side-blowing, it reduces the circulation flow rate and increases the mixing time in the ladle. Combined gas blowing through the up-snorkel and sidewalls is effective in solving splashing issues and reducing the mixing time in RH vacuum refining, and this method is a good candidate for industrial applications. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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22 pages, 5117 KiB  
Article
Numerical and Experimental Investigation on Combustion Characteristics and Pollutant Emissions of Pulverized Coal and Biomass Co-Firing in a 500 kW Burner
by Rachapat Chaiyo, Jakrapop Wongwiwat and Yanin Sukjai
Fuels 2025, 6(1), 9; https://doi.org/10.3390/fuels6010009 - 30 Jan 2025
Cited by 3 | Viewed by 1348
Abstract
The global shift towards clean energy has been driven by the need to address global warming, which is exacerbated by economic expansion and rising energy demands. Traditional fossil fuels, particularly coal, emit more pollutants than other fuels. Recent studies have shown significant efforts [...] Read more.
The global shift towards clean energy has been driven by the need to address global warming, which is exacerbated by economic expansion and rising energy demands. Traditional fossil fuels, particularly coal, emit more pollutants than other fuels. Recent studies have shown significant efforts in using biomass as a replacement or co-firing it with coal. This is because biomass, being a solid fuel, has a combustion mechanism similar to that of coal. This study investigates the co-firing behavior of pulverized coal and biomass in a semi-combustion furnace with a 500 kW heat input, comprising a pre-chamber and a main combustion chamber. Using computational fluid dynamics (CFD) simulations with ANSYS Fluent 2020 R1, the study employs species transport models to predict combustion reactions and discrete phase models (DPM) to track fuel particle movement. These models are validated against experimental data to ensure accurate predictions of mixed fuel combustion. The research examines various biomass-to-coal ratios (0%, 25%, 50%, 75%, and 100%) to understand their impact on combustion temperature and emissions. Results show that increasing the biomass ratio reduces combustion temperature due to biomass’s lower heating value, higher moisture content, and larger particle size, leading to less efficient combustion and higher CO emissions. However, this temperature reduction also correlates with lower NOx emissions. Additionally, biomass’s lower nitrogen and sulfur content contributes to further reductions in NOx and SO2 emissions. Despite biomass having higher volatile matter content, which results in quicker combustion, coal demonstrates a higher carbon burnout rate, indicating more efficient carbon combustion. The study concludes that while pure coal combustion efficiency is higher at 87.7%, pure biomass achieves only 77.3% efficiency. Nonetheless, increasing biomass proportions positively impacts emissions, reducing harmful NOx and SO2 levels. Full article
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21 pages, 3777 KiB  
Article
Separation of Short-Chain Fatty Acids from Primary Sludge into a Particle-Free Permeate by Coupling Chamber Filter-Press and Cross-Flow Microfiltration: Optimization, Semi-Continuous Operation, and Evaluation
by Nikhil Shylaja Prakash, Peter Maurer, Harald Horn, Florencia Saravia and Andrea Hille-Reichel
Membranes 2025, 15(1), 22; https://doi.org/10.3390/membranes15010022 - 11 Jan 2025
Viewed by 1882
Abstract
Short-chain fatty acids (SCFAs) are valuable metabolic intermediates that are produced during dark fermentation of sludge, which, when capitalized on, can be used as chemical precursors for biotechnological applications. However, high concentrations of solids with SCFAs in hydrolyzed sludge can be highly detrimental [...] Read more.
Short-chain fatty acids (SCFAs) are valuable metabolic intermediates that are produced during dark fermentation of sludge, which, when capitalized on, can be used as chemical precursors for biotechnological applications. However, high concentrations of solids with SCFAs in hydrolyzed sludge can be highly detrimental to downstream recovery processes. This pilot-scale study addresses this limitation and explores the recovery of SCFAs from primary sludge into a particle-free permeate through a combination of chamber filter-press (material: polyester; mesh size: 100 µm) and cross-flow microfiltration (material: α-Al2O3; pore size: 0.2 µm; cross-flow velocity: 3 m∙s−1; pressure = 2.2 bars). Firstly, primary sludge underwent dark fermentation yielding a hydrolyzate with a significant concentration of SCFAs along with total solids (TS) concentration in the range of 20 to 30 g∙L−1. The hydrolyzate was conditioned with hydroxypropyl trimethyl ammonium starch (HPAS), and then dewatered using a filter press, reducing TS by at least 60%, resulting in a filtrate with a suspended solids concentration ranging from 100 to 1300 mg∙L1. Despite the lower suspended solids concentration, the microfiltration membrane underwent severe fouling due to HPAS’s electrostatic interaction. Two methods were optimized for microfiltration: (1) increased backwashing frequency to sustain a permeate flux of 20 L∙m2∙h1 (LMH), and (2) surface charge modification to maintain the flux between 70 and 80 LMH. With backwashing, microfiltration can filter around 900 L∙meff−2 (without chemical cleaning), with the flux between 50 and 60 LMH under semi-continuous operation. Evaluating the particle-free permeate obtained from the treatment chain, around 4 gCSCFAs∙capita−1∙d−1 can be recovered from primary sludge with a purity of 0.85 to 0.97 CSCFAs∙DOC−1. Full article
(This article belongs to the Section Membrane Applications for Water Treatment)
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