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Keywords = carbon spheres

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26 pages, 5455 KiB  
Article
Features of Thermal Stabilization of PVC Modified with Microstructured Titanium Phosphate
by Irina N. Vikhareva, Anton Abramian, Dragan Manojlović and Oleg Bol’shakov
Polymers 2025, 17(15), 2140; https://doi.org/10.3390/polym17152140 - 5 Aug 2025
Abstract
Poly(vinyl chloride) (PVC) undergoes thermal degradation during processing and operation, which necessitates the use of effective thermal stabilizers. The purpose of this work is to comprehensively evaluate the potential of new hierarchically structured titanium phosphates (TiP) with controlled morphology as thermal stabilizers of [...] Read more.
Poly(vinyl chloride) (PVC) undergoes thermal degradation during processing and operation, which necessitates the use of effective thermal stabilizers. The purpose of this work is to comprehensively evaluate the potential of new hierarchically structured titanium phosphates (TiP) with controlled morphology as thermal stabilizers of plasticized PVC, focusing on the effect of morphology and Ti/P ratio on their stabilizing efficiency. The thermal stability of the compositions was studied by thermogravimetric analysis (TGA) in both inert (Ar) and oxidizing (air) atmospheres. The effect of TiP concentration and its synergy with industrial stabilizers was analyzed. An assessment of the key degradation parameters is given: the temperature of degradation onset, the rate of decomposition, exothermic effects, and the carbon residue yield. In an inert environment, TiPMSI/TiPMSII microspheres demonstrated an optimal balance by increasing the temperature of degradation onset and the residual yield while suppressing the rate of decomposition. In an oxidizing environment, TiPR rods and TiPMSII microspheres provided maximum stability, enhancing resistance to degradation onset and reducing the degradation rate by 10–15%. Key factors of effectiveness include ordered morphology (spheres, rods); the Ti-deficient Ti/P ratio (~0.86), which enhances HCl binding; and crystallinity. The stabilization mechanism of titanium phosphates is attributed to their high affinity for hydrogen chloride (HCl), which catalyzes PVC chain scission, a catalyst for the destruction of the PVC chain. The unique microstructure of titanium phosphate provides a high specific surface area and, as a result, greater activity in the HCl neutralization reaction. The formation of a sol–phosphate framework creates a barrier to heat and oxygen. An additional contribution comes from the inhibition of oxidative processes and the possible interaction with unstable chlorallyl groups in PVC macromolecules. Thus, hierarchically structured titanium phosphates have shown high potential as multifunctional PVC thermostabilizers for modern polymer materials. Potential applications include the development of environmentally friendly PVC formulations with partial or complete replacement of toxic stabilizers, the optimization of thermal stabilization for products used in aggressive environments, and the use of hierarchical TiP structures in flame-resistant and halogen-free PVC-based compositions. Full article
(This article belongs to the Section Polymer Processing and Engineering)
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25 pages, 7708 KiB  
Review
A Review of Heat Transfer and Numerical Modeling for Scrap Melting in Steelmaking Converters
by Mohammed B. A. Hassan, Florian Charruault, Bapin Rout, Frank N. H. Schrama, Johannes A. M. Kuipers and Yongxiang Yang
Metals 2025, 15(8), 866; https://doi.org/10.3390/met15080866 (registering DOI) - 1 Aug 2025
Viewed by 226
Abstract
Steel is an important product in many engineering sectors; however, steelmaking remains one of the largest CO2 emitters. Therefore, new governmental policies drive the steelmaking industry toward a cleaner and more sustainable operation such as the gas-based direct reduction–electric arc furnace process. [...] Read more.
Steel is an important product in many engineering sectors; however, steelmaking remains one of the largest CO2 emitters. Therefore, new governmental policies drive the steelmaking industry toward a cleaner and more sustainable operation such as the gas-based direct reduction–electric arc furnace process. To become carbon neutral, utilizing more scrap is one of the feasible solutions to achieve this goal. Addressing knowledge gaps regarding scrap heterogeneity (size, shape, and composition) is essential to evaluate the effects of increased scrap ratios in basic oxygen furnace (BOF) operations. This review systematically examines heat and mass transfer correlations relevant to scrap melting in BOF steelmaking, with a focus on low Prandtl number fluids (thick thermal boundary layer) and dense particulate systems. Notably, a majority of these correlations are designed for fluids with high Prandtl numbers. Even for the ones tailored for low Prandtl, they lack the introduction of the porosity effect which alters the melting behavior in such high temperature systems. The review is divided into two parts. First, it surveys heat transfer correlations for single elements (rods, spheres, and prisms) under natural and forced convection, emphasizing their role in predicting melting rates and estimating maximum shell size. Second, it introduces three numerical modeling approaches, highlighting that the computational fluid dynamics–discrete element method (CFD–DEM) offers flexibility in modeling diverse scrap geometries and contact interactions while being computationally less demanding than particle-resolved direct numerical simulation (PR-DNS). Nevertheless, the review identifies a critical gap: no current CFD–DEM framework simultaneously captures shell formation (particle growth) and non-isotropic scrap melting (particle shrinkage), underscoring the need for improved multiphase models to enhance BOF operation. Full article
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19 pages, 5269 KiB  
Article
Three-Dimensional Ordered Porous SnO2 Nanostructures Derived from Polystyrene Sphere Templates for Ethyl Methyl Carbonate Detection in Battery Safety Applications
by Peijiang Cao, Linlong Qu, Fang Jia, Yuxiang Zeng, Deliang Zhu, Chunfeng Wang, Shun Han, Ming Fang, Xinke Liu, Wenjun Liu and Sachin T. Navale
Nanomaterials 2025, 15(15), 1150; https://doi.org/10.3390/nano15151150 - 25 Jul 2025
Viewed by 318
Abstract
As lithium-ion batteries (LIBs) gain widespread use, detecting electrolyte–vapor emissions during early thermal runaway (TR) remains critical to ensuring battery safety; yet, it remains understudied. Gas sensors integrating oxide nanostructures offer a promising solution as they possess high sensitivity and fast response, enabling [...] Read more.
As lithium-ion batteries (LIBs) gain widespread use, detecting electrolyte–vapor emissions during early thermal runaway (TR) remains critical to ensuring battery safety; yet, it remains understudied. Gas sensors integrating oxide nanostructures offer a promising solution as they possess high sensitivity and fast response, enabling rapid detection of various gas-phase indicators of battery failure. Utilizing this approach, 3D ordered tin oxide (SnO2) nanostructures were synthesized using polystyrene sphere (PS) templates of varied diameters (200–1500 nm) and precursor concentrations (0.2–0.6 mol/L) to detect key electrolyte–vapors, especially ethyl methyl carbonate (EMC), released in the early stages of TR. The 3D ordered SnO2 nanostructures with ring- and nanonet-like morphologies, formed after PS template removal, were characterized, and the effects of template size and precursor concentration on their structure and sensing performance were investigated. Among various nanostructures of SnO2, nanonets achieved by a 1000 nm PS template and 0.4 mol/L precursor showed higher mesoporosity (~28 nm) and optimal EMC detection. At 210 °C, it detected 10 ppm EMC with a response of ~7.95 and response/recovery times of 14/17 s, achieving a 500 ppb detection limit alongside excellent reproducibility/stability. This study demonstrates that precise structural control of SnO2 nanostructures using templates enables sensitive EMC detection, providing an effective sensor-based strategy to enhance LIB safety. Full article
(This article belongs to the Special Issue Trends and Prospects in Gas-Sensitive Nanomaterials)
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31 pages, 23687 KiB  
Article
Spatiotemporal Dynamics of Ecosystem Services and Human Well-Being in China’s Karst Regions: An Integrated Carbon Flow-Based Assessment
by Yinuo Zou, Yuefeng Lyu, Guan Li, Yanmei Ye and Cifang Wu
Land 2025, 14(8), 1506; https://doi.org/10.3390/land14081506 - 22 Jul 2025
Viewed by 299
Abstract
The relationship between ecosystem services (ESs) and human well-being (HWB) is a central issue of sustainable development. However, current research often relies on qualitative frameworks or indicator-based assessments, limiting a comprehensive understanding of the relationship between natural environment and human acquisition, which still [...] Read more.
The relationship between ecosystem services (ESs) and human well-being (HWB) is a central issue of sustainable development. However, current research often relies on qualitative frameworks or indicator-based assessments, limiting a comprehensive understanding of the relationship between natural environment and human acquisition, which still needs to be strengthened. As an element transferred in the natural–society coupling system, carbon can assist in characterizing the dynamic interactions within coupled human–natural systems. Carbon, as a fundamental element transferred across ecological and social spheres, offers a powerful lens to characterize these linkages. This study develops and applies a novel analytical framework that integrates carbon flow as a unifying metric to quantitatively assess the spatiotemporal dynamics of the land use and land cover change (LUCC)–ESs–HWB nexus in Guizhou Province, China, from 2000 to 2020. The results show that: (1) Ecosystem services in Guizhou showed distinct trends from 2000 to 2020: supporting and regulating services declined and then recovered, and provisioning services steadily increased, while cultural services remained stable but varied across cities. (2) Human well-being generally improved over time, with health remaining stable and the HSI rising across most cities, although security levels fluctuated and remained low in some areas. (3) The contribution of ecosystem services to human well-being peaked in 2010–2015, followed by declines in central and northern regions, while southern and western areas maintained or improved their levels. (4) Supporting and regulating services were positively correlated with HWB security, while cultural services showed mixed effects, with strong synergies between culture and health in cities like Liupanshui and Qiandongnan. Overall, this study quantified the coupled dynamics between ecosystem services and human well-being through a carbon flow framework, which not only offers a unified metric for cross-dimensional analysis but also reduces subjective bias in evaluation. This integrated approach provides critical insights for crafting spatially explicit land management policies in Guizhou and offers a replicable methodology for exploring sustainable development pathways in other ecologically fragile karst regions worldwide. Compared with conventional ecosystem service frameworks, the carbon flow approach provides a process-based, dynamic mediator that quantifies biogeochemical linkages in LUCC–ESs–HWB systems, which is particularly important in fragile karst regions. However, we acknowledge that further empirical comparison with traditional ESs metrics could strengthen the framework’s generalizability. Full article
(This article belongs to the Special Issue Advances in Land Consolidation and Land Ecology (Second Edition))
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15 pages, 3659 KiB  
Article
Investigation of DC Breakdown Properties of Low GWP Gas R404a and Its Mixtures with N2/CO2 as an Alternative to SF6
by Hassan Riaz, Muhammad Zaheer Saleem and Muhammad Faheem
Processes 2025, 13(7), 2247; https://doi.org/10.3390/pr13072247 - 14 Jul 2025
Viewed by 200
Abstract
Sulfur hexafluoride (SF6), an extraordinary gas insulation medium, must be replaced by environmentally friendly gas in electric equipment because of its high global warming potential (GWP). In this research work, the DC breakdown properties of R404a gas and its mixtures with [...] Read more.
Sulfur hexafluoride (SF6), an extraordinary gas insulation medium, must be replaced by environmentally friendly gas in electric equipment because of its high global warming potential (GWP). In this research work, the DC breakdown properties of R404a gas and its mixtures with N2 and CO2 are studied under a sphere–sphere electrode configuration and uniform field conditions. The GWP of R404a is 16% of SF6 and its liquefaction temperature is also in the suitable range for practical applications. Nitrogen and carbon dioxide are mixed with R404a to reduce its boiling point and GWP. Other important parameters such as the self-recoverability, liquefaction temperature, GWP, and synergistic effect of R404a/CO2 and R404a/N2 were also studied to complement the insulation performance and the results are comparable to other gas mixtures. As a result, it was found that both the mixtures containing 80% R404a and 20% N2 or 20% CO2 possess a breakdown strength of 0.83 times that of SF6. Mixtures containing an 80% concentration of R404a possess a GWP equal to only 15% of SF6. These properties make gaseous mixtures containing 80% R404a and 20% N2 or CO2 a suitable alternative to SF6 in medium-voltage gas-insulated equipment. Full article
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20 pages, 3503 KiB  
Article
Finite Element Analysis Framework for Structural Safety Evaluation of Type IV Hydrogen Storage Vessel
by Gunwoo Kim, Hyewon Kim, Hanmin Park, Kyuhwan Park, Sujin Yoon, Hansu Lee, Seokjin Lee, Jonglyul Kim, Gyehyoung Yoo, Younggil Youn and Hansang Kim
Hydrogen 2025, 6(3), 44; https://doi.org/10.3390/hydrogen6030044 - 2 Jul 2025
Viewed by 306
Abstract
Type IV composite overwrapped pressure vessels (COPVs) store hydrogen at pressures up to 70 MPa and must meet stringent safety standards through physical testing. However, full-scale burst, plug torque, axial compression, impact, and drop tests are time-consuming and costly. This study proposes a [...] Read more.
Type IV composite overwrapped pressure vessels (COPVs) store hydrogen at pressures up to 70 MPa and must meet stringent safety standards through physical testing. However, full-scale burst, plug torque, axial compression, impact, and drop tests are time-consuming and costly. This study proposes a unified finite element analysis (FEA) workflow that replicates these mandatory tests and predicts failure behavior without physical prototypes. Axisymmetric and three-dimensional solid models with reduced-integration elements were constructed for the polyamide liner, aluminum boss, and carbon/epoxy composite. Burst simulations showed that increasing the hoop-to-axial stiffness ratio shifts peak stress to the cylindrical region, promoting a longitudinal rupture—considered structurally safer. Plug torque and axial load simulations revealed critical stresses at the boss–composite interface, which can be reduced through neck boss shaping and layup optimization. A localized impact with a 25 mm sphere generated significantly higher stress than a larger 180 mm impactor under equal energy. Drop tests confirmed that 45° oblique drops cause the most severe dome stresses due to thin walls and the lack of hoop support. The proposed workflow enables early-stage structural validation, supports cost-effective design optimization, and accelerates the development of safe hydrogen storage systems for automotive and aerospace applications. Full article
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20 pages, 5107 KiB  
Article
Controlled Synthesis of N-Doped Hierarchical Porous Carbon Spheres Through Polydopamine for CO2 Adsorption and High-Performance Supercapacitors
by Xiaoqi Jin, Jinlong Ge, Zhong Wu, Linlin Zhu, Mingwen Xiong, Jiahui Qi and Chengxiu Ruan
Molecules 2025, 30(13), 2747; https://doi.org/10.3390/molecules30132747 - 26 Jun 2025
Viewed by 364
Abstract
Hierarchical porous N-doped carbon spheres featuring a combination of micropores, mesopores and macropores as well as tuneable properties were synthesised using dopamine as a carbon precursor and triblock copolymers (F127, P123 and F127/P123 composites) as templates via direct polymerisation-induced self-assembly. The structures and [...] Read more.
Hierarchical porous N-doped carbon spheres featuring a combination of micropores, mesopores and macropores as well as tuneable properties were synthesised using dopamine as a carbon precursor and triblock copolymers (F127, P123 and F127/P123 composites) as templates via direct polymerisation-induced self-assembly. The structures and textures of these materials were characterised using X-ray diffraction, scanning electron microscopy, transmission electron microscopy, N2 adsorption–desorption isotherm analysis, Fourier-transform infrared spectroscopy, Raman spectroscopy and X-ray photoelectron spectroscopy. The sample synthesised at an F127:P123 molar ratio of 1:3 (NCS-FP3) exhibited the highest surface area (463 m2/g) and pore volume (0.27 cm3/g). The hydrophobic/hydrophilic molar ratios of the templates were adjusted to control the morphology of the corresponding micelles and hence the porous structures and morphologies of the carbon spheres, which exhibited high CO2 capture capacities (2.90–3.46 mmol/g at 273 K and 760 mmHg) because of their developed microporous structures and N doping. Additionally, NCS-FP3 exhibited an outstanding electrochemical performance, achieving a high specific capacitance (328.3 F/g at a current density of 0.5 A/g) and outstanding cycling stability (99.2% capacitance retention after 10,000 cycles). These high CO2 capture and electrochemical performances were ascribed to the beneficial effects of pore structures and surface chemistry features. Full article
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18 pages, 6070 KiB  
Article
A Non-Vacuum Coating Process That Fully Achieves Technical Goals of Bipolar Plates via Synergistic Control of Multiple Layer-by-Layer Strategy
by Qiaoling Liu, Xiaole Chen, Menghan Wu, Weihao Wang, Yinru Lin, Zilong Chen, Shuhan Yang, Yuhui Zheng and Qianming Wang
Molecules 2025, 30(12), 2543; https://doi.org/10.3390/molecules30122543 - 11 Jun 2025
Viewed by 440
Abstract
The primary challenge associated with stainless steel in fuel cell operation is its susceptibility to corrosion, which leads to increased contact resistance and subsequent degradation of electrochemical performance. In general, the protective layers have been loaded onto the metal surface by widely used [...] Read more.
The primary challenge associated with stainless steel in fuel cell operation is its susceptibility to corrosion, which leads to increased contact resistance and subsequent degradation of electrochemical performance. In general, the protective layers have been loaded onto the metal surface by widely used traditional techniques such as physical vapor deposition (PVD), or cathode arc ion plating. However, the above sputtering and evaporation ways require a high-vacuum condition, complicated experimental setups, higher costs, and an elevated temperature. Therefore, herein the achievement for uniform coatings over a large surface area has been realized by using a cost-effective strategy through a complete wet chemical process. The synergistic regulation of two conductive components and a plastic additive has been employed together with the entrapment of a surfactant to optimize the microstructure of the coating surface. The assembly of layered graphite and a polystyrene sphere could maintain both the high corrosion resistance feature and excellent electrical conductivity. In particular, the intrinsic vacant space in the above physical barriers has been filled with fine powders of indium tin oxide (ITO) due to its small size, and the interconnected conductive network with vertical/horizontal directions would be formed. All the key technical targets based on the U.S. Department of Energy (DOE) have been achieved under the simulated operating environments of a proton exchange membrane fuel cell. The corrosion current density has been measured as low as 0.52 μA/cm2 (for the sample of graphite/mixed layer) over the applied potentials from −0.6 V to 1.2 V and its protective efficiency is evaluated to be 99.8%. The interfacial contact resistance between the sample and the carbon paper is much less than 10 mΩ·cm2 (3.4 mΩ·cm2) under a contact pressure of 165 N/cm2. The wettability has been investigated and its contact angle has been evolved from 48° (uncoated sample) to even 110°, providing superior hydrophobicity to prevent water penetration. Such an innovative approach opens up new possibilities for improving the durability and reducing the costs of carbon-based coatings. Full article
(This article belongs to the Special Issue Inorganic Chemistry in Asia)
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12 pages, 2997 KiB  
Communication
Spherified Pd0.33Ni0.67/BCNT Catalyst for Nitrobenzene Hydrogenation
by Csenge Nagy, Emőke Sikora, Ádám Prekob, Kitti Gráczer, Gábor Muránszky, László Vanyorek, Ferenc Kristály and Zsolt Fejes
Int. J. Mol. Sci. 2025, 26(11), 5420; https://doi.org/10.3390/ijms26115420 - 5 Jun 2025
Viewed by 568
Abstract
A separable bamboo-like carbon nanotube-based catalyst was prepared by the spherfication method using sodium alginate and nickel. The spheres were carbonized and then decorated with palladium nanoparticles before they were tested in nitrobenzene hydrogenation. The test was repeated with five different commonly used [...] Read more.
A separable bamboo-like carbon nanotube-based catalyst was prepared by the spherfication method using sodium alginate and nickel. The spheres were carbonized and then decorated with palladium nanoparticles before they were tested in nitrobenzene hydrogenation. The test was repeated with five different commonly used solvents (methanol, ethanol, isopropanol, tetrahydrofuran, and acetonitrile). According to the results, polar solvents showed a significantly higher aniline yield than the more apolar solvents and exceptional results were reported for ethanol (~100%). The catalyst was reused two more times (four hours each) to check the Pd leaching where the spheres kept their shape (despite the high mechanical friction caused by the mixer) and only a relatively low Pd amount was lost (5.48 rel.%). The catalyst was easily retrievable. Full article
(This article belongs to the Section Physical Chemistry and Chemical Physics)
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22 pages, 2206 KiB  
Article
Commodities from Amazon Biome: A Guide to Choosing Sustainable Paths
by Richard Luan Silva Machado, Rosangela Rodrigues Dias, Mariany Costa Deprá, Adriane Terezinha Schneider, Darissa Alves Dutra, Cristiano R. de Menezes, Leila Q. Zepka and Eduardo Jacob-Lopes
Commodities 2025, 4(2), 8; https://doi.org/10.3390/commodities4020008 - 2 Jun 2025
Viewed by 530
Abstract
The exploitation of the Amazon biome in search of net profit, specifically in the production of cocoa (Theobroma cacao) and açaí (Euterpe oleracea), has caused deforestation, degradation of natural resources, and high greenhouse gas (GHG) emissions, highlighting the urgency [...] Read more.
The exploitation of the Amazon biome in search of net profit, specifically in the production of cocoa (Theobroma cacao) and açaí (Euterpe oleracea), has caused deforestation, degradation of natural resources, and high greenhouse gas (GHG) emissions, highlighting the urgency of improving the environmental, economic and social sustainability of these crops. These species were selected for their rapid expansion in the Amazon, driven by global demand, their local economic relevance, and their potential to either promote conservation or drive deforestation, depending on the production system. This study analyzes the pillars of environmental, social, and economic sustainability of cocoa and açaí production systems in the Amazon, comparing monoculture, agroforestry, and extractivism to support forest conservation strategies in the biome. Analysis of the environmental life cycle, social life cycle, and economic performance were used to determine the carbon footprint, the final point of workers, and the net profit of the activities. According to the results found in this study, cocoa monoculture had the largest carbon footprint (1.35 tCO2eq/ha), followed by agroforestry (1.20 tCO2eq/ha), açaí monoculture (0.84 tCO2eq/ha) and extractivism (0.25 tCO2eq/ha). In the carbon balance, only the areas outside indigenous lands presented positive carbon. Regarding the economic aspect, the net profit of açaí monoculture was USD 6783.44/ha, extractivism USD 6059.42/ha, agroforestry USD 4505.55/ha, and cocoa monoculture USD 3937.32/ha. In the social sphere, in cocoa and açaí production, the most relevant negative impacts are the subcategories of child labor and gender discrimination, and the positive impacts are related to the sub-category of forced labor. These results suggest that açaí and cocoa extractivism, under responsible management plans, offer a promising balance between profitability and environmental conservation. Furthermore, agroforestry systems have also demonstrated favorable outcomes, providing additional benefits such as biodiversity conservation and system resilience, which make them a promising sustainable alternative. Full article
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32 pages, 76044 KiB  
Article
Study on the Influence and Optimization of Skylight Daylighting Spatial Form on Light and Thermal Performance in Shallow Buried Subway Stations: A Case Study of Shanghai
by Xinyu Liu, Bo Sun, Xiang Ji, Chen Hua, Yidong Chen and Hong Zhang
Buildings 2025, 15(11), 1926; https://doi.org/10.3390/buildings15111926 - 2 Jun 2025
Viewed by 464
Abstract
The rapid development of urban subway network is prompting higher requirements for daylighting in subway stations. The skylight daylighting space of shallow buried subway stations not only improves the quality of light environment but also brings challenges for the optimization of light and [...] Read more.
The rapid development of urban subway network is prompting higher requirements for daylighting in subway stations. The skylight daylighting space of shallow buried subway stations not only improves the quality of light environment but also brings challenges for the optimization of light and thermal performance, especially in areas with hot summers and cold winters. In this paper, key parameters such as illumination, air temperature, and the black sphere temperature of skylight and artificial lighting areas at stations A and B in Shanghai were tested with a field test system. The results show that the light environment in the skylight areas was significantly improved, but the need for regulation and control of the thermal environment increased. Combined with response surface analysis, 10 sample models for two types of daylighting space (partitioned and open atrium styles) were studied and constructed, including 254 simulated working conditions. The results reveal that design parameters such as the number, aspect ratio, depth of light openings, and skylight angle have significant effects on combined energy consumption. The decentralized double slope roof daylighting space has the best performance in partitioned and open atrium-style public areas, and combined energy consumption can be reduced to 385.14 kWh/m2. The optimization strategies proposed in this study can provide a quantitative basis for the skylight design of shallow buried subway stations and an important reference for the design of low-carbon and energy-saving underground spaces. Full article
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15 pages, 4979 KiB  
Article
Etched Tungsten Oxide Modified with Au for Quick Xylene Detection
by Yinglin Wang, Zhaohui Lei, Xu Li, Yantong Meng, Wanting Cui, Yiyang Xu, Xidong Hao, Shanfu Sun and Pengfei Cheng
Micromachines 2025, 16(6), 646; https://doi.org/10.3390/mi16060646 - 28 May 2025
Viewed by 362
Abstract
Due to its widespread distribution in industrial, commercial, and residential settings, xylene detection is crucial. In this study, carbon sphere templates and NaHCO3 etching were used to synergistically prepare WO3 with uniform macropores, which was then decorated with Au elements. The [...] Read more.
Due to its widespread distribution in industrial, commercial, and residential settings, xylene detection is crucial. In this study, carbon sphere templates and NaHCO3 etching were used to synergistically prepare WO3 with uniform macropores, which was then decorated with Au elements. The findings demonstrated that the Au-decorated WO3-etched sample (WO3-1%E+Au) had the best sensing performance for 100 ppm xylene (response value: 21.3, optimal operating temperature: 360 °C) and short response/recovery time (1 s/11 s). The etching of NaHCO3 and the synergistic carbon sphere templates were responsible for the sensing performance, as they enhanced the sample surface’s specific surface area and roughness while also supplying additional active sites. Furthermore, the sensor’s sensitivity and selectivity to xylene were enhanced by the coupling effect and dehydrogenation catalysis of the noble metal Au. The results of this work advance our knowledge of gas-sensing mechanisms and offer guidance for the creation of extremely sensitive and selective xylene gas sensors. Full article
(This article belongs to the Special Issue Gas Sensors: From Fundamental Research to Applications, 2nd Edition)
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15 pages, 2347 KiB  
Article
Synthesis of Porous Lithium Ion Sieve with High Purity for Li+ Adsorption
by Jing Zhu, Xiyun Yang, Yongqiang Huang and Rongzheng Yao
Materials 2025, 18(10), 2373; https://doi.org/10.3390/ma18102373 - 20 May 2025
Cited by 1 | Viewed by 401
Abstract
With the depletion of solid lithium ore, extracting lithium from salt lake brine has become a critical focus for future endeavors. A four-step method was used to synthesize high-purity H1.6Mn1.6O4 for extracting Li+. Porous cubic Mn [...] Read more.
With the depletion of solid lithium ore, extracting lithium from salt lake brine has become a critical focus for future endeavors. A four-step method was used to synthesize high-purity H1.6Mn1.6O4 for extracting Li+. Porous cubic Mn2O3 was hydrothermally synthesized with carbon spheres and surfactants as templates. Then, it was converted to LiMnO2 by calcining with Li2CO3. After roasting and acid pickling, H1.6Mn1.6O4 was successfully synthesized. The impacts of calcination temperature, Li/Mn molar ratio and glucose addition on LiMnO2 composition, loss percentage of dissolved Mn in precursor, and the adsorption characteristics of the lithium ion sieve were studied. Glucose inhibited the formation of LiMn2O4 and promoted the formation of pure LiMnO2. The resulting precursor without impurities showed porous structure. After acid pickling, H1.6Mn1.6O4 showed a high-adsorption performance and excellent cycle performance. After five cycles, adsorption capacity remained above 30 mg/g, and the loss percentage of dissolved Mn stabilized at about 1%. The Li+–H+ exchange conformed to pseudo-second-order adsorption dynamics and the Langmuir adsorption isotherm equation, indicating that the adsorption process can be classified as monolayer chemical adsorption. Full article
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23 pages, 12479 KiB  
Article
Enhancement of Bacterial Survival and Self-Healing Performance in Mortars After Exposure to Negative Temperature Using Alumina Hollow Spheres as Bacterial Carriers
by Yan-Sheng Wang, Yi-Ze Zhou, Xu-Dong Wang and Guang-Zhu Zhang
Materials 2025, 18(10), 2245; https://doi.org/10.3390/ma18102245 - 12 May 2025
Viewed by 497
Abstract
Negative temperature environments inhibit bacterial survival in cementitious materials and reduce the self-healing ability of bacteria. To address this challenge, acid-etched alumina hollow spheres are proposed as carriers to encapsulate microorganisms in cementitious materials. The effects of these carriers on the mechanical properties, [...] Read more.
Negative temperature environments inhibit bacterial survival in cementitious materials and reduce the self-healing ability of bacteria. To address this challenge, acid-etched alumina hollow spheres are proposed as carriers to encapsulate microorganisms in cementitious materials. The effects of these carriers on the mechanical properties, thermal conductivity, self-healing properties, and self-healing products of specimens after exposure to −20 °C were investigated. Finally, the self-healing mechanism was examined and analyzed. The results demonstrated the effectiveness of the acid-etched hollow microbeads as bacterial carriers. The addition of the alumina hollow spheres participating in the cement hydration reaction enhanced the mechanical properties of the mortar and reduced its thermal conductivity, which supported bacterial survival in the negative temperature environment. Although negative temperature environments may reduce bacterial populations, the hydrolysis of aluminum ions in the alumina hollow spheres during bacterial metabolism resulted in the precipitation of aluminum hydroxide flocs. These flocs adsorbed free calcium carbonate in the pores, converting it into effective calcium carbonate with cementing properties, thus enhancing the crack healing capability of the examined specimens. This microbe-based self-healing strategy, utilizing alumina hollow spheres as bacterial carriers, is anticipated to provide an effective solution for achieving efficient crack self-healing in mortars that is resistant to the detrimental effects of negative temperature conditions. Full article
(This article belongs to the Section Construction and Building Materials)
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16 pages, 9446 KiB  
Article
Corrosion Characteristics and Tensile Performance of Bolted Spherical Joints in Aggressive Environments
by Jianguo Li, Yanhong Li, Sheng Yang, Chenling Hao, Yun Yang, Chong Chen, Qingsong Zhou, Guanglin Yuan and Caifeng Lu
Materials 2025, 18(10), 2185; https://doi.org/10.3390/ma18102185 - 9 May 2025
Viewed by 391
Abstract
Bolted spherical joints (BSJs) are widely used in spatial grid structures owing to their clear force transmission paths and ease of on-site assembly. This study investigates the corrosion behavior and tensile performance of BSJs fabricated with #45 carbon steel joint spheres and 40Cr [...] Read more.
Bolted spherical joints (BSJs) are widely used in spatial grid structures owing to their clear force transmission paths and ease of on-site assembly. This study investigates the corrosion behavior and tensile performance of BSJs fabricated with #45 carbon steel joint spheres and 40Cr high-strength bolts (grade 10.9S) under chloride exposure under varying bolt screwing depths. Accelerated salt spray corrosion tests were conducted across different exposure cycles (20, 40, 60, and 80 cycles) and at screwing depths ranging from 0.8 d to 1.2 d, followed by uniaxial tensile testing. Results revealed that chloride-induced pitting corrosion was more pronounced on bolts than on joint spheres, with four distinct types of microscopic corrosion morphologies identified. Inadequate screwing depth (<1.0 d) led to pull-out failure, while greater depths (≥1.0 d) generally resulted in bolt fracture. Chloride exposure significantly reduced the ultimate tensile capacity of BSJs. For bolts with λ < 1.0, post-corrosion tensile strength dropped below the specification threshold, indicating a critical safety concern. Full article
(This article belongs to the Special Issue Corrosion Resistance and Protection of Metal Alloys)
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