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Keywords = bio-inspired soft pneumatic actuator

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19 pages, 997 KiB  
Review
A Review of Bio-Inspired Actuators and Their Potential for Adaptive Vehicle Control
by Vikram Mittal, Michael Lotwin and Rajesh Shah
Actuators 2025, 14(7), 303; https://doi.org/10.3390/act14070303 - 20 Jun 2025
Viewed by 1961
Abstract
Adaptive vehicle control systems are crucial for enhancing safety, performance, and efficiency in modern transportation, particularly as vehicles become increasingly automated and responsive to dynamic environments. This review explores the advancements in bio-inspired actuators and their potential applications in adaptive vehicle control systems. [...] Read more.
Adaptive vehicle control systems are crucial for enhancing safety, performance, and efficiency in modern transportation, particularly as vehicles become increasingly automated and responsive to dynamic environments. This review explores the advancements in bio-inspired actuators and their potential applications in adaptive vehicle control systems. Bio-inspired actuators, which mimic natural mechanisms such as muscle movement and plant tropism, offer unique advantages, including flexibility, adaptability, and energy efficiency. This paper categorizes these actuators based on their mechanisms, focusing on shape memory alloys, dielectric elastomers, ionic polymer–metal composites, polyvinylidene fluoride-based electrostrictive actuators, and soft pneumatic actuators. The review highlights the properties, operating principles, and potential applications for each mechanism in automotive systems. Additionally, it investigates the current uses of these actuators in adaptive suspension, active steering, braking systems, and human–machine interfaces for autonomous vehicles. The review further outlines the advantages of bio-inspired actuators, including their energy efficiency and adaptability to road conditions, while addressing key challenges like material limitations, response times, and integration with existing automotive control systems. Finally, this paper discusses future directions, including the integration of bio-inspired actuators with machine learning and advancements in material science, to enable more efficient and responsive adaptive vehicle control systems. Full article
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16 pages, 1118 KiB  
Article
Analysis of Torsional Response in Pneumatic Artificial Muscles
by Frank C. Cianciarulo, Eric Y. Kim and Norman M. Wereley
Biomimetics 2025, 10(3), 139; https://doi.org/10.3390/biomimetics10030139 - 25 Feb 2025
Viewed by 624
Abstract
Pneumatic artificial muscles (PAMs) consist of an elastomeric bladder wrapped in a helical braid. When inflated, PAMs expand radially and contract axially, producing large axial forces. PAMs are advantageous because of their high specific work and specific power, as well as their ability [...] Read more.
Pneumatic artificial muscles (PAMs) consist of an elastomeric bladder wrapped in a helical braid. When inflated, PAMs expand radially and contract axially, producing large axial forces. PAMs are advantageous because of their high specific work and specific power, as well as their ability to produce large axial displacements. The axial and radial behavior of PAMs have been well studied. The torsional response of PAMs have not been explored before. Accurate prediction of the torsional force was desired for use in a bio-inspired worm-like robot capable of using an auger mounted to a PAM to bore out tunnels. Thus, an understanding of torsional response was a key objective. Modeling of the torsional response was performed using a force balance approach, and multiple model variations were considered, such as St. Venant’s torsion, bladder buckling, and asymmetrical braid loading. Torsional testing was performed to validate the model using a custom torsional testing system. Data from the tests was compared to the predicted torsional response. Full article
(This article belongs to the Special Issue Bio-Inspired Robotics and Applications)
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21 pages, 12168 KiB  
Article
An Octopus-Inspired Soft Pneumatic Robotic Arm
by Emmanouil Papadakis, Dimitris P. Tsakiris and Michael Sfakiotakis
Biomimetics 2024, 9(12), 773; https://doi.org/10.3390/biomimetics9120773 - 19 Dec 2024
Cited by 1 | Viewed by 3208
Abstract
This paper addresses the design, development, control, and experimental evaluation of a soft robot arm whose actuation is inspired by the muscular structure of the octopus arm, one of the most agile biological manipulators. The robot arm is made of soft silicone and [...] Read more.
This paper addresses the design, development, control, and experimental evaluation of a soft robot arm whose actuation is inspired by the muscular structure of the octopus arm, one of the most agile biological manipulators. The robot arm is made of soft silicone and thus possesses enhanced compliance, which is beneficial in a variety of applications where the arm may come into contact with delicate features of its environment. The arm is composed of three elongated segments arranged in series, each one of which contains several pneumatically actuated chambers embedded in its silicone body, which may induce various types of deformations of the segment. By combining the segment deformations, and by imitating the antagonistic muscle group functionality of the octopus, the robot arm can bend in various directions, increase or decrease its length, as well as twist around its central axis. This is one of the few octopus-inspired soft robotic arms where twisting is replicated in its motion characteristics, thus greatly expanding the arm’s potential applications. We present the design process and the development steps of the soft arm, where the molding of two-part silicone of low hardness in 3d-printed molds is employed. In addition, we present the control methodology and the experimental evaluation of both a standalone segment and the entire three-segment arm. This experimental evaluation involves model-free closed-loop control schemes, exploiting visual feedback from a pair of external cameras in order to reconstruct in real time the shape of the soft arm and the pose of its tip. Full article
(This article belongs to the Special Issue Bio-Inspired Soft Robotics: Design, Fabrication and Applications)
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17 pages, 6583 KiB  
Article
A Pneumatic Soft Exoskeleton System Based on Segmented Composite Proprioceptive Bending Actuators for Hand Rehabilitation
by Kai Li, Daohui Zhang, Yaqi Chu, Xingang Zhao, Shuheng Ren and Xudong Hou
Biomimetics 2024, 9(10), 638; https://doi.org/10.3390/biomimetics9100638 - 18 Oct 2024
Cited by 1 | Viewed by 1822
Abstract
Soft pneumatic actuators/robotics have received significant interest in the medical and health fields, due to their intrinsic elasticity and simple control strategies for enabling desired interactions. However, current soft hand pneumatic exoskeletons often exhibit uniform deformation, mismatch the profile of the interacting objects, [...] Read more.
Soft pneumatic actuators/robotics have received significant interest in the medical and health fields, due to their intrinsic elasticity and simple control strategies for enabling desired interactions. However, current soft hand pneumatic exoskeletons often exhibit uniform deformation, mismatch the profile of the interacting objects, and seldom quantify the assistive effects during activities of daily life (ADL), such as extension angle and predicted joint stiffness. The lack of quantification poses challenges to the effective and sustainable advancement of rehabilitation technology. This paper introduces the design, modeling, and testing of pneumatic bioinspired segmented composite proprioceptive bending actuators (SCPBAs) for hand rehabilitation in ADL tasks. Inspired by human finger anatomy, the actuator’s soft-joint–rigid-bone segmented structure provides a superior fit compared to continuous structures in traditional fiber-reinforced actuators (FRAs). A quasi-static model is established to predict the bending angles based on geometric parameters. Quantitative evaluations of predicted joint stiffness and extension angle utilizing proprioceptive bending are performed. Additionally, a soft under-actuated hand exoskeleton equipped with SCPBAs demonstrates their potential in ADL rehabilitation scenarios. Full article
(This article belongs to the Special Issue Optimal Design Approaches of Bioinspired Robots)
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22 pages, 5940 KiB  
Article
Increasing Payload Capacity of a Continuum Soft Robot Using Bio-Inspired Ossicle Reinforcement
by Jacek Garbulinski, Sai C. Balasankula and Norman M. Wereley
Actuators 2024, 13(7), 265; https://doi.org/10.3390/act13070265 - 12 Jul 2024
Cited by 2 | Viewed by 1667
Abstract
Soft continuum robots, characterized by their dexterous and compliant nature, often face limitations due to buckling under small loads. This study explores the enhancement of axial performance in soft robots intrinsically actuated with extensile fluidic artificial muscles (EFAMs) through the incorporation of bio-inspired [...] Read more.
Soft continuum robots, characterized by their dexterous and compliant nature, often face limitations due to buckling under small loads. This study explores the enhancement of axial performance in soft robots intrinsically actuated with extensile fluidic artificial muscles (EFAMs) through the incorporation of bio-inspired radial supports, or ossicles. By conducting quasi-static force response experiments under varying pressure conditions (103.4–517.1 kPa), and a modified Euler column buckling model, we demonstrate that ossicles significantly increase the robots’ resistance to buckling, thereby extending their application scope in payload-carrying tasks. These findings not only underscore the effectiveness of ossicle reinforcement in improving structural robustness but also pave the way for future research to optimize soft robot design for enhanced performance. Full article
(This article belongs to the Special Issue Actuators in 2024)
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14 pages, 5333 KiB  
Article
Response Surface Methodology for Kinematic Design of Soft Pneumatic Joints: An Application to a Bio-Inspired Scorpion-Tail-Actuator
by Michele Gabrio Antonelli, Pierluigi Beomonte Zobel and Nicola Stampone
Machines 2024, 12(7), 439; https://doi.org/10.3390/machines12070439 - 26 Jun 2024
Cited by 4 | Viewed by 1851
Abstract
In soft robotics, the most used actuators are soft pneumatic actuators because of their simplicity, cost-effectiveness, and safety. However, pneumatic actuation is also disadvantageous because of the strong non-linearities associated with using a compressible fluid. The identification of analytical models is often complex, [...] Read more.
In soft robotics, the most used actuators are soft pneumatic actuators because of their simplicity, cost-effectiveness, and safety. However, pneumatic actuation is also disadvantageous because of the strong non-linearities associated with using a compressible fluid. The identification of analytical models is often complex, and finite element analyses are preferred to evaluate deformation and tension states, which are computationally onerous. Alternatively, artificial intelligence algorithms can be used to follow model-free and data-driven approaches to avoid modeling complexity. In this work, however, the response surface methodology was adopted to identify a predictive model of the bending angle for soft pneumatic joints through geometric and functional parameters. The factorial plan was scheduled based on the design of the experiment, minimizing the number of tests needed and saving materials and time. Finally, a bio-inspired application of the identified model is proposed by designing the soft joints and making an actuator that replicates the movements of the scorpion’s tail in the attack position. The model was validated with two external reinforcements to achieve the same final deformation at different feeding pressures. The average absolute errors between predicted and experimental bending angles for I and II reinforcement allowed the identified model to be verified. Full article
(This article belongs to the Special Issue Intelligent Bio-Inspired Robots: New Trends and Future Perspectives)
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16 pages, 8677 KiB  
Article
Seahorse-Tail-Inspired Soft Pneumatic Actuator: Development and Experimental Characterization
by Michele Gabrio Antonelli, Pierluigi Beomonte Zobel, Muhammad Aziz Sarwar and Nicola Stampone
Biomimetics 2024, 9(5), 264; https://doi.org/10.3390/biomimetics9050264 - 27 Apr 2024
Cited by 9 | Viewed by 3112
Abstract
The study of bio-inspired structures and their reproduction has always fascinated humans. The advent of soft robotics, thanks to soft materials, has enabled considerable progress in this field. Over the years, polyps, worms, cockroaches, jellyfish, and multiple anthropomorphic structures such as hands or [...] Read more.
The study of bio-inspired structures and their reproduction has always fascinated humans. The advent of soft robotics, thanks to soft materials, has enabled considerable progress in this field. Over the years, polyps, worms, cockroaches, jellyfish, and multiple anthropomorphic structures such as hands or limbs have been reproduced. These structures have often been used for gripping and handling delicate objects or those with complex unknown a priori shapes. Several studies have also been conducted on grippers inspired by the seahorse tail. In this paper, a novel biomimetic soft pneumatic actuator inspired by the tail of the seahorse Hippocampus reidi is presented. The actuator has been developed to make a leg to sustain a multi-legged robot. The prototyping of the actuator was possible by combining a 3D-printed reinforcement in thermoplastic polyurethane, mimicking the skeletal apparatus, within a silicone rubber structure, replicating the functions of the external epithelial tissue. The latter has an internal channel for pneumatic actuation that acts as the inner muscle. The study on the anatomy and kinematic behaviour of the seahorse tail suggested the mechanical design of the actuator. Through a test campaign, the actuator prototype was characterized by isotonic tests with an external null load, isometric tests, and activation/deactivation times. Specifically, the full actuator distension of 154.5 mm occurs at 1.8 bar, exerting a maximum force of 11.9 N, with an activation and deactivation time of 74.9 and 94.5 ms, respectively. Full article
(This article belongs to the Special Issue Bioinspired Structures for Soft Actuators)
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17 pages, 5367 KiB  
Article
An Untethered Soft Robotic Dog Standing and Fast Trotting with Jointless and Resilient Soft Legs
by Yunquan Li, Yujia Li, Tao Ren, Jiutian Xia, Hao Liu, Changchun Wu, Senyuan Lin and Yonghua Chen
Biomimetics 2023, 8(8), 596; https://doi.org/10.3390/biomimetics8080596 - 8 Dec 2023
Cited by 11 | Viewed by 3642
Abstract
Soft robots are compliant, impact resistant, and relatively safe in comparison to hard robots. However, the development of untethered soft robots is still a major challenge because soft legs cannot effectively support the power and control systems. Most untethered soft robots apply a [...] Read more.
Soft robots are compliant, impact resistant, and relatively safe in comparison to hard robots. However, the development of untethered soft robots is still a major challenge because soft legs cannot effectively support the power and control systems. Most untethered soft robots apply a crawling or walking gait, which limits their locomotion speed and mobility. This paper presents an untethered soft robot that can move with a bioinspired dynamic trotting gait. The robot is driven by inflatable soft legs designed on the basis of the pre-charged pneumatic (PCP) actuation principle. Experimental results demonstrate that the developed robot can trot stably with the fastest speed of 23 cm/s (0.97 body length per second) and can trot over different terrains (slope, step, rough terrain, and natural terrains). The robotic dog can hold up to a 5.5 kg load in the static state and can carry up to 1.5 kg in the trotting state. Without any rigid components inside the legs, the developed robotic dog exhibits resistance to large impacts, i.e., after withstanding a 73 kg adult (46 times its body mass), the robotic dog can stand up and continue its trotting gait. This innovative robotic system has great potential in equipment inspection, field exploration, and disaster rescue. Full article
(This article belongs to the Special Issue Bioinspired Cross-Medium Aquatic Robots)
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11 pages, 4382 KiB  
Article
Design of Soft Pneumatic Actuator with Two Oblique Chambers for Coupled Bending and Twisting Movements
by Ebrahim Shahabi, Behnam Kamare, Francesco Visentin, Alessio Mondini and Barbara Mazzolai
Actuators 2023, 12(12), 446; https://doi.org/10.3390/act12120446 - 1 Dec 2023
Cited by 9 | Viewed by 3296
Abstract
Soft pneumatic network (Pneu-net) actuators are frequently used to achieve sophisticated movements, but they face challenges in producing both bending and twisting motions concurrently. In this paper, we present a new Pneu-net twisting and bending actuator (PTBA) design that enables them to perform [...] Read more.
Soft pneumatic network (Pneu-net) actuators are frequently used to achieve sophisticated movements, but they face challenges in producing both bending and twisting motions concurrently. In this paper, we present a new Pneu-net twisting and bending actuator (PTBA) design that enables them to perform complex motions. We achieved this by adjusting the chamber angle, ranging from 15 to 75 degrees, to optimize the bending and twisting movements through finite element analysis and experimental verification. We also investigated the variation trends in bending and twisting motions and determined the actuator’s workspace and maximum grasping force for a variety of objects with different shapes, materials, and sizes. Our findings suggest that PTBA is a promising candidate for advanced applications requiring intricate and bioinspired movements. This new design method offers a path toward achieving these goals. Full article
(This article belongs to the Special Issue Soft Actuators for Medical Robotics)
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15 pages, 24734 KiB  
Article
Soft Robot for Inspection Tasks Inspired on Annelids to Obtain Peristaltic Locomotion
by Diego E. Martinez-Sanchez, X. Yamile Sandoval-Castro, Nicolas Cruz-Santos, Eduardo Castillo-Castaneda, Maximiano F. Ruiz-Torres and Med Amine Laribi
Machines 2023, 11(8), 779; https://doi.org/10.3390/machines11080779 - 27 Jul 2023
Cited by 7 | Viewed by 2609
Abstract
Soft robotics is a rapidly advancing field that leverages the mechanical properties of flexible materials for applications necessitating safe interaction and exceptional adaptability within the environment. This paper focuses on developing a pneumatic soft robot bio-inspired in annelids or segmented worms. Segmentation, also [...] Read more.
Soft robotics is a rapidly advancing field that leverages the mechanical properties of flexible materials for applications necessitating safe interaction and exceptional adaptability within the environment. This paper focuses on developing a pneumatic soft robot bio-inspired in annelids or segmented worms. Segmentation, also called metamerism, increases the efficiency in body movement by allowing the effect of muscle contraction to generate peristaltic locomotion. The robot was built using elastomers by the casting technique. A sequence of locomotion based on two stages, relaxation and contraction, was proposed; the contraction stage is actuated by a vacuum pump. The locomotion performances are compared using different elastomers, such as Ecoflex 00-30, Dragon Skin 20, Mold Star 15 Slow, and Mold Star 30. Experimental tests were carried out inside a plexiglass pipe, 1 inch in diameter; a wide range of frequencies was tested for relaxation and contraction stages to evaluate the effect on the speed of the robot. Full article
(This article belongs to the Special Issue Intelligent Bio-Inspired Robots: New Trends and Future Perspectives)
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16 pages, 4824 KiB  
Article
SmartLact8: A Bio-Inspired Robotic Breast Pump for Customized and Comfort Milk Expression
by Yuying Li, Marlenne Valadez Lozano, David Peña, Ish Kumar Gulati and Lin Jiang
Biomimetics 2023, 8(2), 190; https://doi.org/10.3390/biomimetics8020190 - 4 May 2023
Cited by 1 | Viewed by 4572
Abstract
According to the 2018 National Immunization Survey conducted by the Center for Disease Control and Prevention (CDC), 83.9% of the breastfeeding mothers in the United States have used a breast pump at least once. However, the majority of existing products use a vacuum-only [...] Read more.
According to the 2018 National Immunization Survey conducted by the Center for Disease Control and Prevention (CDC), 83.9% of the breastfeeding mothers in the United States have used a breast pump at least once. However, the majority of existing products use a vacuum-only mechanism to extract milk. This causes common breast injuries such as nipple soreness, breast-tissue damage, and lactation complications after pumping. The objective of this work was to develop a bio-inspired breast pump prototype, named as SmartLac8, that can mimic infant suckling patterns. The input vacuum pressure pattern and compression forces are inspired from term infants’ natural oral suckling dynamics captured in prior clinical experiments. Open-loop input–output data are used to perform system identification for two different pumping stages that facilitates controller design for closed-loop stability and control. A physical breast pump prototype with soft pneumatic actuators and custom piezoelectric sensors was successfully developed, calibrated, and tested in dry lab experiments. Compression and vacuum pressure dynamics were successfully coordinated to mimic the infant’s feeding mechanism. Experimental data on sucking frequency and pressure on the breast phantom were consistent with clinical findings. Full article
(This article belongs to the Special Issue Biorobotics)
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19 pages, 10357 KiB  
Article
Design of a Bistable Artificial Venus Flytrap Actuated by Low Pressure with Larger Capture Range and Faster Responsiveness
by Junchang Yang, Fenghui Wang and Yongjun Lu
Biomimetics 2023, 8(2), 181; https://doi.org/10.3390/biomimetics8020181 - 26 Apr 2023
Cited by 8 | Viewed by 3743
Abstract
The rapid closure of the Venus flytrap (Dionaea muscipula) can be completed within 0.1–0.5 s due to the bistability of hyperbolic leaves and the curvature change of midrib. Inspired by its bistable behavior, this paper presents a novel bioinspired pneumatic artificial [...] Read more.
The rapid closure of the Venus flytrap (Dionaea muscipula) can be completed within 0.1–0.5 s due to the bistability of hyperbolic leaves and the curvature change of midrib. Inspired by its bistable behavior, this paper presents a novel bioinspired pneumatic artificial Venus flytrap (AVFT), which can achieve a larger capture range and faster closure action at low working pressure and low energy consumption. Soft fiber-reinforced bending actuators are inflated to move artificial leaves and artificial midrib fabricated from bistable antisymmetric laminated carbon fiber-reinforced prepreg (CFRP) structures, and then the AVFT is rapidly closed. A two-parameter theoretical model is used to prove the bistability of the selected antisymmetric laminated CFRP structure, and analyze the factors affecting the curvature in the second stable state. Two physical quantities, critical trigger force and tip force, are introduced to associate the artificial leaf/midrib with the soft actuator. A dimension optimization framework for soft actuators is developed to reduce their working pressures. The results show that the closure range of the AVFT is extended to 180°, and the snap time is shortened to 52 ms by introducing the artificial midrib. The potential application of the AVFT for grasping objects is also shown. This research can provide a new paradigm for the study of biomimetic structures. Full article
(This article belongs to the Section Locomotion and Bioinspired Robotics)
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24 pages, 15577 KiB  
Article
A Worm-like Crawling Soft Robot with Pneumatic Actuators Based on Selective Laser Sintering of TPU Powder
by Tianhao Du, Lechen Sun and Jingjing Wan
Biomimetics 2022, 7(4), 205; https://doi.org/10.3390/biomimetics7040205 - 20 Nov 2022
Cited by 21 | Viewed by 5369
Abstract
Soft robotics is one of the most popular areas in the field of robotics due to advancements in bionic technology, novel materials, and additive manufacturing. Existing soft crawling robots with specific structures have a single locomotion mode and cannot complete turning. Moreover, some [...] Read more.
Soft robotics is one of the most popular areas in the field of robotics due to advancements in bionic technology, novel materials, and additive manufacturing. Existing soft crawling robots with specific structures have a single locomotion mode and cannot complete turning. Moreover, some silicone-based robots lack stiffness, leading to unstable movements especially when climbing walls, and have limited environmental adaptability. Therefore, in this study, a novel crawling soft robot with a multi-movement mode and high environmental adaptability is proposed. As the main structure of the robot, pneumatic single-channeled and double-channeled actuators are designed, inspired by the worm’s somite expansion and contraction. Model-based methods are employed to evaluate and analyze the characteristics of the actuators. By the application of selective laser sintering technology and thermoplastic polyurethane (TPU) material, the fabricated actuators with an auxetic cavity structure are able to maintain a certain stiffness. Via the coordination between the actuators and the suckers, two locomotion modes—straight-line and turning—are realized. In the testing, the speed of straight-line crawling was 7.15 mm/s, and the single maximum turning angle was 28.8 degrees. The testing verified that the robot could realize crawling on flat ground, slopes, and smooth vertical walls with a certain stability and equipment-carrying capacity. This research could lay the foundation for subsequent applications, including large tank interior inspections, civil aviation fuselage and wing inspections, and wall-cleaning in high-rise buildings. Full article
(This article belongs to the Special Issue Biomimetic Soft Robotics)
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26 pages, 4597 KiB  
Review
The Research on Soft Pneumatic Actuators in Italy: Design Solutions and Applications
by Maria Paterna, Carlo De Benedictis and Carlo Ferraresi
Actuators 2022, 11(11), 328; https://doi.org/10.3390/act11110328 - 10 Nov 2022
Cited by 11 | Viewed by 5285
Abstract
Interest in soft actuators has increased enormously in the last 10 years. Thanks to their compliance and flexibility, they are suitable to be employed to actuate devices that must safely interact with humans or delicate objects or to actuate bio-inspired robots able to [...] Read more.
Interest in soft actuators has increased enormously in the last 10 years. Thanks to their compliance and flexibility, they are suitable to be employed to actuate devices that must safely interact with humans or delicate objects or to actuate bio-inspired robots able to move in hostile environments. This paper reviews the research on soft pneumatic actuators conducted in Italy, focusing on mechanical design, analytical modeling, and possible application. A classification based on the geometry is proposed, since a wide set of architectures and manufacturing solutions are available. This aspect is confirmed by the extent of scenarios in which researchers take advantage of such systems’ improved flexibility and functionality. Several applications regarding bio-robotics, bioengineering, wearable devices, and more are presented and discussed. Full article
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17 pages, 6289 KiB  
Article
Design and Development of a Multi-Functional Bioinspired Soft Robotic Actuator via Additive Manufacturing
by Nikolaos Kladovasilakis, Paschalis Sideridis, Dimitrios Tzetzis, Konstantinos Piliounis, Ioannis Kostavelis and Dimitrios Tzovaras
Biomimetics 2022, 7(3), 105; https://doi.org/10.3390/biomimetics7030105 - 3 Aug 2022
Cited by 10 | Viewed by 4095
Abstract
The industrial revolution 4.0 has led to a burst in the development of robotic automation and platforms to increase productivity in the industrial and health domains. Hence, there is a necessity for the design and production of smart and multi-functional tools, which combine [...] Read more.
The industrial revolution 4.0 has led to a burst in the development of robotic automation and platforms to increase productivity in the industrial and health domains. Hence, there is a necessity for the design and production of smart and multi-functional tools, which combine several cutting-edge technologies, including additive manufacturing and smart control systems. In the current article, a novel multi-functional biomimetic soft actuator with a pneumatic motion system was designed and fabricated by combining different additive manufacturing techniques. The developed actuator was bioinspired by the natural kinematics, namely the motion mechanism of worms, and was designed to imitate the movement of a human finger. Furthermore, due to its modular design and the ability to adapt the actuator’s external covers depending on the requested task, this actuator is suitable for a wide range of applications, from soft (i.e., fruit grasping) or industrial grippers to medical exoskeletons for patients with mobility difficulties and neurological disorders. In detail, the motion system operates with two pneumatic chambers bonded to each other and fabricated from silicone rubber compounds molded with additively manufactured dies made of polymers. Moreover, the pneumatic system offers multiple-degrees-of-freedom motion and it is capable of bending in the range of −180° to 180°. The overall pneumatic system is protected by external covers made of 3D printed components whose material could be changed from rigid polymer for industrial applications to thermoplastic elastomer for complete soft robotic applications. In addition, these 3D printed parts control the angular range of the actuator in order to avoid the reaching of extreme configurations. Finally, the bio-robotic actuator is electronically controlled by PID controllers and its real-time position is monitored by a one-axis soft flex sensor which is embedded in the actuator’s configuration. Full article
(This article belongs to the Special Issue Biorobotics)
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