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Keywords = axially varying tension

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25 pages, 51954 KiB  
Article
Mechanical Properties of Marble Under Triaxial and Cyclic Loading Based on Discrete Elements
by Yanshuang Yang, Jiancheng Peng, Zhen Cui, Lei Yan and Zhaopeng Kang
Appl. Sci. 2025, 15(7), 3576; https://doi.org/10.3390/app15073576 - 25 Mar 2025
Cited by 1 | Viewed by 378
Abstract
The excavation process for a deeply buried chamber in a high ground stress area is often dynamic. The design of reasonable excavation methods for differing geological conditions and surrounding pressure environments is of great engineering significance in order to improve the stability of [...] Read more.
The excavation process for a deeply buried chamber in a high ground stress area is often dynamic. The design of reasonable excavation methods for differing geological conditions and surrounding pressure environments is of great engineering significance in order to improve the stability of surrounding rocks during construction. Based on the findings from conventional triaxial and cyclic loading laboratory tests on marble, this paper obtains a set of mesoscopic parameters that accurately represent the macro-mechanical characteristics of marble, uses the discrete element method (DEM) to establish a numerical model, and carries out numerical tests of triaxial and cyclic loading under varying circumferential pressures. The mechanical parameter evolution, crack propagation mechanism and mesoscopic force field distribution of marble under conventional triaxial stress and cyclic load-reversal conditions are compared and analyzed. The findings suggest that the peak strength, residual strength, peak axial strain, elastic modulus, and Poisson’s ratio of marble increase as the circumferential pressures rises for both stress paths. The peak strength and elastic modulus under cyclic loading at different circumferential pressures are lower than those observed under conventional triaxial conditions, while the Poisson’s ratio is higher compared to conventional triaxial conditions. The cumulative total number of microcracks in marble damage under cyclic loading is higher and the damage is more complete compared to conventional triaxial loading. The rock specimens in both stress paths are dominated by tension cracks. Nevertheless, a greater number of shear cracks are exhibited by the specimens subjected to cyclic loading conditions. The proportion of tension cracks in the rock specimens gradually decreases with increasing circumferential pressure, while the proportion of shear cracks gradually increases. For both stress paths, the angular distribution of microcracks following rock specimen failure is similar, and the force chain becomes progressively denser as the circumferential pressures increase. The force chain distribution within the rock specimens is more heterogeneous under cyclic loading conditions than under conventional triaxial conditions. Full article
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16 pages, 12825 KiB  
Article
Stability Analysis of Parametric Vibration in Overhead Conductors Under Time-Varying Tension
by Xiaojuan Chen, Mengyang Han, Xiaolong Yang and Bo Wang
Symmetry 2025, 17(3), 464; https://doi.org/10.3390/sym17030464 - 20 Mar 2025
Cited by 1 | Viewed by 569
Abstract
This paper investigates the impact of dynamic tension induced by adjacent span vibrations on the vibrational characteristics of overhead conductors. A simplified model is established, considering the overhead conductor with a symmetric structure as a simply supported flexible long wire subjected to axial [...] Read more.
This paper investigates the impact of dynamic tension induced by adjacent span vibrations on the vibrational characteristics of overhead conductors. A simplified model is established, considering the overhead conductor with a symmetric structure as a simply supported flexible long wire subjected to axial time-varying tension at one end. The transverse motion partial differential equation of the overhead conductor under time-varying tension is formulated and discretized into a parametric vibration equation with time-varying coefficients using the Galerkin method. Based on Floquet theory, the study systematically analyzes the influence of time-varying tension on system stability, delineates the boundaries of parametric resonance instability regions, and conducts time-history analysis of vibrational responses within these regions. The research demonstrates that when the frequency of the time-varying tension approaches the line’s natural frequency or its double, the system is prone to instability. While the damping coefficient can enhance system stability, it has limited effectiveness in suppressing the primary instability region. The study found that the vibrational responses of parametric vibrations exhibit nearly symmetric distributions within the instability regions and along the critical boundaries. Adjusting the frequency differences between adjacent spans effectively mitigates the parametric resonance issues in overhead conductors, providing valuable insights for engineering design. Full article
(This article belongs to the Section Engineering and Materials)
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13 pages, 6406 KiB  
Article
An Experimental Study on Vortex-Induced Vibration Suppression of a Long Flexible Catenary Cable by Using Vibration Dampers
by Li Ruan, Hongzhong Zhu and Changhong Hu
J. Mar. Sci. Eng. 2024, 12(11), 1995; https://doi.org/10.3390/jmse12111995 - 6 Nov 2024
Viewed by 1107
Abstract
In this paper, an experimental study is conducted to investigate the effectiveness of vibration dampers in suppressing vortex-induced vibration in a long, flexible catenary cable with a low mass ratio. The dampers, consisting of two small, symmetric, lightweight pipes clamped to the cable, [...] Read more.
In this paper, an experimental study is conducted to investigate the effectiveness of vibration dampers in suppressing vortex-induced vibration in a long, flexible catenary cable with a low mass ratio. The dampers, consisting of two small, symmetric, lightweight pipes clamped to the cable, are sparsely deployed along the cable to shape the vibration characteristics. The experimental results demonstrate that dampers significantly reduce the vibration amplitude by up to 60% and axial tension by up to 61% at high flow velocities, effectively suppressing the cable vibration in perpendicular flow. In addition, it is observed that the in-line and cross-flow vibration frequencies are approximately equal when the dampers are applied. This behavior contrasts with the conventional undamped catenary cable, where the in-line vibration frequencies are double those of the cross-flow frequencies. Full article
(This article belongs to the Special Issue Safety and Reliability of Ship and Ocean Engineering Structures)
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20 pages, 6045 KiB  
Article
Static and Dynamic Response Analysis of Flexible Photovoltaic Mounts
by Yibing Lou, Jian Zhang and Yuxin Pan
Buildings 2024, 14(7), 2037; https://doi.org/10.3390/buildings14072037 - 4 Jul 2024
Cited by 5 | Viewed by 1653
Abstract
Traditional rigid photovoltaic (PV) support structures exhibit several limitations during operational deployment. Therefore, flexible PV mounting systems have been developed. These flexible PV supports, characterized by their heightened sensitivity to wind loading, necessitate a thorough analysis of their static and dynamic responses. This [...] Read more.
Traditional rigid photovoltaic (PV) support structures exhibit several limitations during operational deployment. Therefore, flexible PV mounting systems have been developed. These flexible PV supports, characterized by their heightened sensitivity to wind loading, necessitate a thorough analysis of their static and dynamic responses. This study involves the development of a MATLAB code to simulate the fluctuating wind load time series and the subsequent structural modeling in SAP2000 to evaluate the safety performance of flexible PV supports under extreme wind conditions. The research explores the critical wind speeds relative to varying spans and prestress levels within the system. Modal analysis reveals that the flexible PV support structures do not experience resonant frequencies that could amplify oscillations. The analysis also provides insights into the mode shapes of these structures. An analysis of the wind-induced vibration responses of the flexible PV support structures was conducted. The results indicated that the mid-span displacements and the axial forces in the wind-resistant cables are greater under wind-pressure conditions compared to wind-suction conditions. Conversely, for mid-span accelerations, the wind-suction conditions resulted in higher values than the wind-pressure conditions. Furthermore, the wind-induced vibration coefficients were computed, with findings suggesting a recommended coefficient range of 1.5 to 2.52. To mitigate wind-induced vibrations, structural reinforcement strategies were assessed. The results indicate that the introduction of support beams at the mid-span is the most effective measure to attenuate wind-induced vibrational responses. Conversely, increasing the diameter of the tensioned cables exhibited a negligible effect in reducing these responses. On the other hand, implementing stabilizing cables at the mid-span demonstrated a substantial reduction in wind-induced vibrational responses under suction wind-load conditions. Full article
(This article belongs to the Special Issue Advances in Research on Structural Dynamics and Health Monitoring)
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20 pages, 8627 KiB  
Article
Mechanical Properties and Stress–Strain Relationship of PVA-Fiber-Reinforced Engineered Geopolymer Composite
by Jian Zhou, Zhenjun Li, Xi Liu, Xinzhuo Yang and Jiaojiao Lv
Polymers 2024, 16(12), 1685; https://doi.org/10.3390/polym16121685 - 13 Jun 2024
Cited by 2 | Viewed by 1683
Abstract
In this study, seven Engineering Geopolymer Composite (EGC) groups with varying proportions were prepared. Rheological, compressive, flexural, and axial tensile tests of the EGC were conducted to study the effects of the water/binder ratio, the cement/sand ratio, and fiber type on its properties. [...] Read more.
In this study, seven Engineering Geopolymer Composite (EGC) groups with varying proportions were prepared. Rheological, compressive, flexural, and axial tensile tests of the EGC were conducted to study the effects of the water/binder ratio, the cement/sand ratio, and fiber type on its properties. Additionally, a uniaxial tension constitutive model was established. The results indicate that the EGC exhibits early strength characteristics, with the 7-day compressive strength reaching 80% to 92% of the 28-day compressive strength. The EGC demonstrates high compressive strength and tensile ductility, achieving up to 70 MPa and 4%, respectively. The mechanical properties of the EGC improved with an increase in the sand/binder ratio and decreased with an increase in the water/binder ratio. The stress–strain curve of the EGC resembles that of the ECC, displaying a strain-hardening state that can be divided into two stages: before cracking, the matrix primarily bears the stress; after cracking, the slope decreases, and the fiber predominantly bears the stress. Full article
(This article belongs to the Special Issue Fiber Reinforced Polymers: Manufacture, Properties and Applications)
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17 pages, 50597 KiB  
Article
Compressive and Tensile Behavior of High-Ductility Alkali-Activated Composites with Polyethylene Terephthalate Powder
by Fei Meng, Shen Luo, Jingxian Sun, Cheng Zhang, Leilei Xu, Yankun Du, Junfeng Zeng and Yongchang Guo
Buildings 2024, 14(5), 1399; https://doi.org/10.3390/buildings14051399 - 13 May 2024
Cited by 1 | Viewed by 1521
Abstract
Researchers have been engaged in the study of high-ductility concrete (HDC) due to its excellent ductility and cracking control ability. This study combines the concepts of HDC and alkali-activated composites (AAC) to develop high-ductility alkali-activated composites (HDAAC) using polyethylene terephthalate (PET) powder. Experimental [...] Read more.
Researchers have been engaged in the study of high-ductility concrete (HDC) due to its excellent ductility and cracking control ability. This study combines the concepts of HDC and alkali-activated composites (AAC) to develop high-ductility alkali-activated composites (HDAAC) using polyethylene terephthalate (PET) powder. Experimental investigations were conducted to assess the compressive and tensile properties of HDAAC, focusing on the impact of varying PET powder content (0%, 15%, 30%, and 45%) and fly ash/slag ratios (FA/GGBS, 6:4, 7:3, and 8:2). The results indicated that the compressive strength of HDAAC ranged from approximately 30 MPa to about 100 MPa, with the specimens maintaining good integrity after axial compression failure due to the bridging action of PE fibers. The replacement of quartz powder (QP) with PET powder slightly decreased the compressive strength and elastic modulus of HDAAC, albeit mitigating its brittleness under compression. An increase in GGBS content enhanced the compressive strength and elastic modulus of HDAAC due to the increased formation of the C-A-S-H reaction products, leading to reduced porosity and a denser microstructure. Under axial tension, HDAAC exhibited typical multiple-cracking behavior with significant pseudo-strain hardening. Increases in the PET content and FA/GGBS ratio resulted in finer cracks, indicating excellent crack control and deformation capabilities. The initial cracking strength, tensile strength, and ultimate tensile strain ranged from 3.0 MPa to 4.6 MPa, 4.2 MPa to 8.2 MPa, and 4.1% to 7.2%, respectively. Despite a decrease in the initial cracking strength and tensile strength with higher PET content, the ultimate tensile strain of HDAAC slightly increased. Observations under a scanning electron microscope revealed a distinct interfacial transition zone near the PET powder, leading to poor bonding with the alkali-activated matrix. In contrast, QP dissolved on the surface in highly alkaline environments, forming better interface properties. These variations in interface properties can be used to interpret the variations in the mechanical performance of HDAAC. Full article
(This article belongs to the Special Issue Next-Gen Cementitious Composites for Sustainable Construction)
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13 pages, 4236 KiB  
Article
Study on the Synergistic Effect of Primary Support and Surrounding Rock of Large Buried Depth Tunnel in Soft and Fractured Strata
by Tianyi Wang, Haining Liu, Minglei Kang, Benchao Zhao, Jixian Shen, Yingchun Li and Yandong Yang
Appl. Sci. 2024, 14(5), 2028; https://doi.org/10.3390/app14052028 - 29 Feb 2024
Cited by 4 | Viewed by 1029
Abstract
The soft and fractured strata can cause significant deformation of surrounding rock during tunnel excavation. This study analyzes field monitoring test results and compares numerical simulations from the third bid project of the Dali I section construction within the water diversion project in [...] Read more.
The soft and fractured strata can cause significant deformation of surrounding rock during tunnel excavation. This study analyzes field monitoring test results and compares numerical simulations from the third bid project of the Dali I section construction within the water diversion project in central Yunnan to address the issue of significant deformation following tunnel excavation in soft and fractured strata. It proposes an optimized support scheme consisting of a densified steel arch and enhanced initial support strength and stiffness. In addition, the research investigates support effectiveness considering varying support strengths and steel arch ring spacing. The study findings indicated the following: (1) The tunnel traverses soft and fractured strata, causing unevenly distributed vertical convergence deformation around the cavern. The maximum settlement occurs at the crown, showing pronounced nonlinearity. (2) The maximum stress in the steel arch is concentrated at the arch crown, measuring −19.02 MPa. The arch remains compressed, with stress decreasing from the crown to the waist. (3) The axial force in the anchor bolt reduces from the crown to the arch’s waist on both sides. As the depth of the rock mass increases, the axial force in each anchor bolt decreases and the tension state is maintained. The maximum axial force reaches 46.57 kN. (4) The maximum displacement decreases from 4.21 to 0.15 cm after the optimized support structure is implemented, demonstrating the optimization scheme’s effectiveness. Future constructions can refer to this scheme and make necessary adjustments based on various terrain conditions to ensure safety. Full article
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19 pages, 5260 KiB  
Article
Stability Analysis of the Exploitation System with Room and Pillar by Analytical Methods
by Mihaela Toderas
Appl. Sci. 2024, 14(5), 1827; https://doi.org/10.3390/app14051827 - 23 Feb 2024
Cited by 4 | Viewed by 1295
Abstract
The mining method that is still often used in salt deposits is the room-and-pillar mining method, in which the dimensioning of the most requested element in the system is followed. The pillars are the elements subjected to the greatest loads. Knowing the size [...] Read more.
The mining method that is still often used in salt deposits is the room-and-pillar mining method, in which the dimensioning of the most requested element in the system is followed. The pillars are the elements subjected to the greatest loads. Knowing the size and distribution mode of the secondary state of stress—deformation—is a necessity that can lead to the design and realization of stable, reliable underground excavations. This paper proposes an analytical assessment model of the secondary stress state in the pillars between the operating rooms, as well as in the whole system room–pillar–floor, based on the results obtained from laboratory research through modeling and in situ research. For this purpose, the evaluation of the secondary stress state was carried out considering the following methods: (1) the dimensioning method based on the theory of limit equilibrium, taking into account the effective stress in the pillars; and (2) the mechanics of the continuous environment based on the design of some analytical models for evaluating the secondary stress-deformation state in the pillar and floor. The exploitation of one of the largest salt deposits in Romania is used as a case study, and the stability of the exploitation system with rooms and pillars is evaluated by analytical methods. The secondary state of tension was calculated at different points on the height of the pillar. Through the proposed algorithm, the value of the axial component of the secondary stress state at different points along the axis of a pillar located at a depth of 100 m varies between 1.498 and 1.657 MPa, compared to the value obtained by the finite element method and in situ measurements, which was 1.64 MPa. The comparison revealed a high degree of agreement between the results obtained for the depth of 100 m using both the FEM and laboratory and in situ measurements. This suggests that the proposed algorithm is a reliable method for predicting the secondary stress state. The presented algorithm can be extended in the field of mining deposits, where mining methods with rooms and pillars are used. Full article
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15 pages, 11989 KiB  
Article
Analysis of the Mechanical Performance of Sleeve Considering the Different Distributions of Grouting Defects
by Jun Zhao, Lulu Yin, Jing Chen, Yizhou Yang, Yinhong Zhu and Bai Yang
Buildings 2023, 13(11), 2873; https://doi.org/10.3390/buildings13112873 - 16 Nov 2023
Cited by 1 | Viewed by 1403
Abstract
To study the influence of grouting defects on the mechanical properties of grouting sleeves, 49 groups of specimens with different specifications were made considering the length and location of defects, monotonic axial tension tests were carried out to study the influence of grouting [...] Read more.
To study the influence of grouting defects on the mechanical properties of grouting sleeves, 49 groups of specimens with different specifications were made considering the length and location of defects, monotonic axial tension tests were carried out to study the influence of grouting defects on its failure process, failure mode, load-displacement curve, bearing capacity and other mechanical properties, and the influence law of different distribution defects on the grouting sleeve was analyzed. This research shows that there are two forms of sleeve failure: steel bar fracture failure and steel bar pullout failure. The bearing capacity of specimens with a defect length of 2D and 3D varies with the defect type. The ultimate displacement of specimens with a defect length of 2D varies with the defect type. The ultimate displacement of specimens with a defect length of 3D increases with the increase in bearing capacity. By moving defects, it is found that if there is a vertical overlap of defects in the upper or middle part of the specimen, the bearing capacity of the specimen will be greatly affected. Full article
(This article belongs to the Section Building Structures)
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19 pages, 5614 KiB  
Article
Characterization of the Mechanical Properties of Low Stiffness Marine Power Cables through Tension, Bending, Torsion, and Fatigue Testing
by Jonas W. Ringsberg, Lamine Dieng, Zhiyuan Li and Ingvar Hagman
J. Mar. Sci. Eng. 2023, 11(9), 1791; https://doi.org/10.3390/jmse11091791 - 13 Sep 2023
Cited by 6 | Viewed by 3212
Abstract
The exploitation and harnessing of offshore marine renewable energy have led to an increased demand for reliable marine power cables with long service lives. These cables constitute a considerable share of the total installation cost of offshore renewable energy facilities and have high [...] Read more.
The exploitation and harnessing of offshore marine renewable energy have led to an increased demand for reliable marine power cables with long service lives. These cables constitute a considerable share of the total installation cost of offshore renewable energy facilities and have high maintenance and repair costs. The critical characteristics of these power cables must be determined to reduce the risk of exceeding their ultimate strength or fatigue life, which can result in unwanted and unexpected failures. This study investigates dynamic marine power cables that are suitable for application in devices that harness energy from ocean currents, waves, and tides. Tension, bending, torsion, and fatigue tests were conducted on three dynamic power cables (1 kV, 3.6 kV, and 24 kV) that have high flexibility, i.e., low mechanical stiffness. The specimen lengths and axial pretension force were varied during the tests. The results are discussed in terms of the mechanical fatigue degradation and ultimate design load, and the key observations and lessons learned from the tests are clarified. The study’s main contribution is the results from physical component testing of the dynamic marine power cables without metallic armors, which can be used to calibrate numerical models of this type of dynamic marine power cable in the initial design of, e.g., inter-array cables between floating wave energy converters. The benefits offered by this type of cable and the importance of the results for creating reliable numerical simulation models in the future are highlighted. Full article
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15 pages, 7143 KiB  
Article
Suitability Analysis of the Deformation Behavior of Metal Corrugated Casing in High-Temperature Wellbore
by Siqi Ren, Jing Zhao, Zhiqin Kang, Guoying Wang and Dong Yang
Energies 2023, 16(16), 5966; https://doi.org/10.3390/en16165966 - 13 Aug 2023
Cited by 1 | Viewed by 1324
Abstract
The stability of the casing is a crucial prerequisite for implementing the in situ high-temperature steam injection method in oil shale reservoirs. In order to address the issues of substantial expansion, concentrated thermal stresses, and susceptibility to damage observed in traditional straight casings [...] Read more.
The stability of the casing is a crucial prerequisite for implementing the in situ high-temperature steam injection method in oil shale reservoirs. In order to address the issues of substantial expansion, concentrated thermal stresses, and susceptibility to damage observed in traditional straight casings under high temperatures, this paper proposes the utilization of a corrugated casing structure. In this regard, to investigate the impact of the shape and structure of the wellbore casing on its mechanical properties, identical corrugated and straight casings were selected and studied. Uniaxial compression and tensile tests were conducted on the casings, along with coordination deformation experiments between the casing and cement sheath under varying temperatures. Numerical simulations were employed to obtain the deformation characteristics of the corrugated and straight casings under axial compression and tension loads, as well as the stress distribution on the outer casing wall. The results showed that when subjected to the same amount of deformation under axial loading, the corrugated casing experienced lower compressive and tensile loads compared to the straight casing. Moreover, under the sole constraint of cement sheath, increasing the temperature led to lower vertical strains (perpendicular to the ground) at all measuring points of the corrugated casing as compared to the corresponding strains in the straight casing. Numerical simulations revealed that, under the same temperatures, the deformation at the interface between the corrugated casing and the cement sheath was smaller, while the vertical stress at the interface of the corrugated casing was also lower than the straight casing. Overall, the corrugated casing, with its corrugated structure that enabled micro-deformation, effectively mitigated the axial deformation of the casing caused by thermal expansion. Consequently, the corrugated casing reduced the extrusion of wellbore casing on the cement sheath, thereby preserving the integrity and stability of the wellbore cementing structure. Full article
(This article belongs to the Special Issue Research and Development Progress in Oil Shale II)
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16 pages, 4099 KiB  
Article
Study on the Dynamic Characteristics of Tensional Force for Ice Accumulated Overhead Lines Considering Instantaneous Wind Speed
by Meng Li, Jianlin Hu, Yang Yang, Mingguan Zhao, Xiaofeng Wang and Xingliang Jiang
Energies 2023, 16(13), 4913; https://doi.org/10.3390/en16134913 - 24 Jun 2023
Cited by 4 | Viewed by 1459
Abstract
Icing is one of the key factors affecting the security and reliability of power system operation. Ice accumulation on the overhead line (OHL) conductors is often accompanied by strong winds, whose magnitude and direction are varied constantly, which imposes challenges to the on-line [...] Read more.
Icing is one of the key factors affecting the security and reliability of power system operation. Ice accumulation on the overhead line (OHL) conductors is often accompanied by strong winds, whose magnitude and direction are varied constantly, which imposes challenges to the on-line monitoring of OHL’s ice load. This paper analyzed the dynamic characteristics of the tensional force for ice accumulated OHLs through both the on-site experiment and the finite element method (FEM). The correlation between the instantaneous wind speed, the thickness of the accumulated ice and the dynamic tensional force, the aerodynamic resistance coefficient of the conductor, is investigated. It is found that the axial dynamic tension at the end of the iced conductor is approximately proportional to the square of the instantaneous wind speed. The higher the wind speed, the larger the difference between the static tension and the maximum dynamic tension calculated using the 10-min average wind speed. Under the conditions of the example in this article (crescent-shaped icing), when the average wind speed is 20 m/s, the ratio of the difference to static tension is 11.19%. These conclusions are verified with the computational fluid dynamic (CFD) simulation, the same correlation is identified in comparison with the experiments. Due to the fact that the magnitudes of tensional force and vibration are determined by the instantaneous wind speed, significant error exists within traditional calculation methods where average wind speed is used instead. Full article
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19 pages, 6922 KiB  
Article
Mechanical Properties of the Pt-CNT Composite under Uniaxial Deformation: Tension and Compression
by Ustina I. Yankovaskaya, Elena A. Korznikova, Sofia D. Korpusova and Pavel V. Zakharov
Materials 2023, 16(11), 4140; https://doi.org/10.3390/ma16114140 - 1 Jun 2023
Cited by 9 | Viewed by 2004
Abstract
Composite materials are gaining increasing attention from researchers worldwide due to their ability to offer tailored properties for various technical challenges. One of these promising fields is metal matrix composites, including carbon-reinforced metals and alloys. These materials allow for the reduction of density [...] Read more.
Composite materials are gaining increasing attention from researchers worldwide due to their ability to offer tailored properties for various technical challenges. One of these promising fields is metal matrix composites, including carbon-reinforced metals and alloys. These materials allow for the reduction of density while simultaneously enhancing their functional properties. This study is focused on the Pt-CNT composite, its mechanical characteristics, and structural features under uniaxial deformation depending on temperature and mass fractions of carbon nanotube (CNT). The mechanical behavior of platinum reinforced with carbon nanotubes of diameters varying in the interval 6.62–16.55 Å under uniaxial tension and compression deformation has been studied by the molecular dynamics method. Simulations for tensile and compression deformations have been done for all specimens at different temperatures (viz. 300 K, 500 K, 700 K, 900 K, 1100 K, and 1500 K). The calculated mechanical characteristics allow us to conclude that, compared to pure platinum, the Young’s modulus increased by about 60%. The results indicate that yield and tensile strength values decreases with increase in temperature for all simulation blocks. This increase was due to the inherent high axial rigidity of CNTs. In this work, these characteristics are calculated for the first time for Pt-CNT. It can be concluded that CNTs can be an effective reinforcing material for composites based on a metal matrix under tensile strain. Full article
(This article belongs to the Special Issue Design and Applications of Functional Materials, Volume II)
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22 pages, 10680 KiB  
Article
Superalloy—Steel Joint in Microstructural and Mechanical Characterisation for Manufacturing Rotor Components
by Bożena Szczucka-Lasota, Tadeusz Szymczak, Tomasz Węgrzyn and Wojciech Tarasiuk
Materials 2023, 16(7), 2862; https://doi.org/10.3390/ma16072862 - 4 Apr 2023
Cited by 2 | Viewed by 2184
Abstract
The structure of energy rotor components includes different structural materials in the sections, which are subjected to varying levels of thermal loading. The first component section has to include a precipitation-hardened nickel-based alloy, while the second one may be manufactured from other materials. [...] Read more.
The structure of energy rotor components includes different structural materials in the sections, which are subjected to varying levels of thermal loading. The first component section has to include a precipitation-hardened nickel-based alloy, while the second one may be manufactured from other materials. Due to the installation cost, the use of expensive nickel-based materials is not recommended for applications in sections with a lower degree of thermal loading. Therefore, this aspect is still actually from an engineering point of view and is discussed in the paper by means of manufacturing and experimental approaches. The paper follows the welding problems related to a hybrid joint made of superalloy (Alloy 59) and hard rusting steel (S355J2W+N steel). The problem is solved using the MIG process at various parameters. With respect to the joint quality, microstructural features and mechanical parameters of the examined zone are presented. In the case of microstructure analysis, the dendritic and cellular natures of austenite were dominant elements of the joint. Mechanical tests have expressed a 50% reduction in elongation of the steel and alloy steel weld and lowering mechanical parameters. Mechanical parameters of the joint were on the level of their values observed for the steel, while the hardening coefficient followed the hardening curve of the alloy. Decohesion of the steel and mixed weld has reflected the constant proportion of values of axial and shear stress components up to the total separation. It is noted the tensile curves of the alloy and alloy steel joint follow a very similar shape, reporting the same response on the monotonic tension. The materials can be analysed by applying constitutive equations at very similar values of their coefficients. The obtained results enabled elaborating and examining the MIG welding process for thick-walled structures (not smaller than 8 mm) in detail giving all parameters required for technology. Finally, the technology for producing a hybrid joint using difficult-to-weld materials with different physical and mechanical properties, such as nickel alloys and low-alloy steels, is proposed. Results have shown it possible to develop a technology for producing of hybrid joints (supper alloy + hard rusting steel) with assumed physical and mechanical properties for rotors applied in the power boiler. This solution was proposed instead of previously used elements of rotors from expensive materials. It was assumed that the newly proposed and utilised method of welding will allow for obtaining good properties in terms of energy devices. Full article
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13 pages, 3559 KiB  
Article
Study on the Fracturing of Rock by High-Speed Water Jet Impact
by Yue Pan, Shengyu Zhai, Xinjia Meng, Kangchao Pei and Fulin Huo
Processes 2023, 11(1), 114; https://doi.org/10.3390/pr11010114 - 31 Dec 2022
Cited by 10 | Viewed by 2389
Abstract
Due to the opaqueness of rock and the limitation of detection technology, it is impossible to accurately describe the crack growth process and determine the law of rock breakage. Based on smoothed particle hydrodynamics and the finite element method (SPH-FEM), a numerical model [...] Read more.
Due to the opaqueness of rock and the limitation of detection technology, it is impossible to accurately describe the crack growth process and determine the law of rock breakage. Based on smoothed particle hydrodynamics and the finite element method (SPH-FEM), a numerical model for high-speed water jet breaking was established in this work to simulate the fragmentation process of rock impacted by a high-speed water jet, and to study the effects of different jet angles on the propagation of microscopic cracks inside the rock. Additionally, we further analyzed the jet impact angle on the microscopic crack propagation trend of the rock by applying confining pressure to the rock. Theoretical and experimental analyses showed that the inclination angle of the jet determined the direction of axial crack propagation in the tension-type center. When the inclination angle of the jet exceeded 20°, the ability of water jet erosion was insufficient, and the efficiency of rock fragmentation was low. However, in the range of 15° to 20°, the capacity of erosion was strong, lamellar crack propagation was obvious, and rock chip block spalling was easily produced. The impact of the water jet on the rock at varying angles under rock confining pressure will make the crack propagation direction deviate from the direction without confining pressure and gradually become parallel to the rock plane, thereby promoting unilateral crack propagation in the direction of water jet impact, making the rock more likely to produce unilateral rock chip spalling. Full article
(This article belongs to the Section Energy Systems)
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