Search Results (110)

The global cement industry remains a significant contributor to carbon dioxide (CO₂) emissions, prompting substantial research efforts toward sustainable construction materials. Lithium slag (LS), a by-product of lithium extraction, has attracted attention as a supplementary cementitious material (SCM). This review synthesizes experimental findings on LS replacement levels, fresh-state behavior, mechanical performance (compressive, tensile, and flexural strengths), time-dependent deformation (shrinkage and creep), and durability (sulfate, acid, abrasion, and thermal) of LS-modified concretes. Statistical analysis identifies an optimal LS dosage of 20–30% (average 24%) for maximizing compressive strength and long-term durability, with 40% as a practical upper limit for tensile and flexural performance. Fresh-state tests show that workability losses at high LS content can be mitigated via superplasticizers. Drying shrinkage and creep strains decrease in a dose-dependent manner with up to 30% LS. High-volume (40%) LS blends achieve up to an 18% gain in 180-day compressive strength and >30% reduction in permeability metrics. Under elevated temperatures, 20% LS mixes retain up to 50% more residual strength than controls. In advanced systems—autoclaved aerated concrete (AAC), one-part geopolymers, and recycled aggregate composites—LS further enhances both microstructural densification and durability. In particular, LS emerges as a versatile SCM that optimizes mechanical and durability performance, supports material circularity, and reduces the carbon footprint. Full article

Additive manufacturing has recently become popular and more cost-effective for building construction. This study presents a prospective life cycle assessment (LCA) of 3D-printed foamed geopolymer composites (3D-FOAM materials) incorporating construction and demolition waste. The materials were developed using fly ash, slag, sand, and a foaming agent, with recycled clay brick waste (CBW) and autoclaved aerated concrete waste (AACW) added as alternative raw materials. The material formulations were evaluated for their compressive strength and thermal conductivity to define two functional units that reflect structural and thermal performance. A prospective life cycle assessment (LCA) was conducted under laboratory-scale conditions using the ReCiPe 2016 method. Results show that adding CBW and AACW reduces environmental impacts across several categories, including global warming potential and ecotoxicity, without compromising material performance. Compared to conventional wall systems, the 3D-FOAM materials offer a viable low-impact alternative when assessed on a functional basis. These findings highlight the potential of integrating recycled materials into additive manufacturing to support circular economy goals in the construction sector. Full article

Autoclaved Aerated Concrete (AAC) is a lightweight, thermally insulating, and fire-resistant building material that has become prominent in sustainable construction due to its reduced production energy demands and minimal environmental impact. As an increasing number of AAC-based structures reach end-of-life, the effective recycling and reuse of AAC waste present both challenges and opportunities within the context of sustainable building practices and circular economy frameworks. This study presents a scientometric review of AAC recycling research published between 2014 and 2024, using the Web of Science database and bibliometric tools such as CiteSpace. Key trends, techniques, and knowledge gaps in AAC recycling are identified, highlighting issues such as high energy consumption, limited practical implementation, and the absence of standardized recovery protocols. The study also outlines emerging research pathways, including detailed material characterization, development of recycling standards, innovative reuse techniques, hybrid material systems, and the integration of recycled AAC in new construction. These insights provide a foundation for advancing sustainable building material strategies and inform policy and practice in construction waste management. Full article

Currently, the visual study of the structure of building materials and products is gradually supplemented by intelligent algorithms based on computer vision technologies. These algorithms are powerful tools for the visual diagnostic analysis of materials and are of great importance in analyzing the quality of production processes and predicting their mechanical properties. This paper considers the process of analyzing the visual structure of non-autoclaved aerated concrete products, namely their porosity, using the YOLOv11 convolutional neural network, with a subsequent prediction of one of the most important properties—thermal conductivity. The object of this study is a database of images of aerated concrete samples obtained under laboratory conditions and under the same photography conditions, supplemented by using the author’s augmentation algorithm (up to 100 photographs). The results of the porosity analysis, obtained in the form of a log-normal distribution of pore sizes, show that the developed computer vision model has a high accuracy of analyzing the porous structure of the material under study: Precision = 0.86 and Recall = 0.88 for detection; precision = 0.86 and recall = 0.91 for segmentation. The Hellinger and Kolmogorov–Smirnov statistical criteria, for determining the belonging of the real distribution and the one obtained using the intelligent algorithm to the same general population show high significance. Subsequent modeling of the material using the ANSYS 2024 R2 Material Designer module, taking into account the stochastic nature of the pore size, allowed us to predict the main characteristics—thermal conductivity and density. Comparison of the predicted results with real data showed an error less than 7%. Full article

The waste management and recycling industry in Saudi Arabia is facing ongoing challenges in reducing the negative impact resulting from the recycling process. Different types of waste lack an efficient and accurate method for classification, especially in cases that require the rapid processing of materials. A deep learning prediction model based on a convolutional neural network algorithm was developed to classify and predict the types of construction and demolition waste (CDW). The CDW image dataset used contained 9273 images, including concrete, asphalt, ceramics, and autoclaved aerated concrete. The model obtained an overall accuracy of 97.12%. The Green Ground image prediction model is extremely useful in the construction and demolition industry for automating sorting processes. The model improves recycling rates by ensuring that materials are sorted correctly, thus reducing waste sent to landfills, by accurately identifying different types of materials in CDW images. As part of Saudi Arabia’s 2030 sustainability objectives, these steps contribute to achieving a greener future, complying with environmental regulations, and promoting sustainability. Full article

This study demonstrated the effectiveness of using autoclaved aerated concrete AAC waste as a low-cost filtering material for removing hydrogen sulfide (H₂S) from gas streams. A long-term experiment (89 days) was conducted in a packed bed reactor to purify synthetic biogas composed of N₂, CO₂, H₂S, and O₂. Optimal H₂S removal efficiencies, reaching up to 100%, were achieved under highly acidic conditions (pH ≈ 1–3) and low oxygen concentrations (<1%). In the presence of oxygen, calcium oxides in the AAC waste react with H₂S to form gypsum (CaSO₄ 2H₂O). The simultaneous removal of both oxygen and H₂S by AAC waste, following an approximate 2:1 molar ratio, may be particularly beneficial for biogas streams containing unwanted traces of oxygen. The transformation and lifespan of AAC waste were monitored through sulfur accumulation in the material and pressure drop measurements, which indicated structural changes in the AAC waste. At the end of its lifespan, the AAC waste exhibited an H₂S removal capacity of 185 g_H2S kg_AAC⁻¹. This innovative and sustainable process not only provides a cost-effective and environmentally sound solution for the simultaneous removal of H₂S and O₂ from biogas, but also promotes waste valorization and aligns with circular economy principles. Full article

In this study, a thermal analysis of the building envelope of Atatürk University Faculty of Architecture and Design, located in Erzurum in the cold climate zone, was conducted. It is aimed to analyze the thermal efficiency of the educational building on the façade. Firstly, situation analyses were conducted using infrared thermography in the interior spaces and on the exterior. Secondly, a thermal analysis simulation was performed on façade designs used in the faculty. The configurations of indoor and outdoor spaces were obtained with the instantaneous field of view (IFOV) calculator using the Testo 872 thermal camera. Convection thermal loads were applied with the SolidWorks 2022 to simulate the designs. According to the analysis, optimum values were shown in classroom D-306 on glass surfaces, studio D-202 on external walls, studio E-301 on interior walls, studio E-201 on floors, and classroom E-301 on ceilings. According to the surface temperatures on façade sections, the D-202 studio has a 4.1% advantage over the closest performing D-305 and a 33.4% advantage over the farthest performing D-101. According to the simulation results, the glass surfaces used in the autoclaved aerated concrete (AAC) wall had a 39.6% advantage in terms of U-value compared to the glass surfaces in the curtain wall. Full article

The main goal of the article is to present the effectiveness of biomass as a thermal insulator and estimate the global potential for using biomass, considering the perspective of sustainable development and improving energy efficiency in agricultural building construction. The article presents two types of piggery construction: one using typical materials like concrete and the other using biomass-based materials. The evaluation is based on carbon footprint and embodied energy indicators. The model calculations developed in this article may be used in the future for life cycle assessment (LCA) analyses of specific construction solutions for rural livestock buildings. Two model variants for constructing a pigsty with different insulating materials were compared. The TB (Traditional Building) variant consisted of layers of (AAC) Autoclaved Aerated Concrete, glass wool, and brick. The second model variant, HB (Hempcrete Building), was made of concrete blocks with the addition of industrial hemp (Cannabis sativa L.) shives. Regarding footprint evaluation, bio-based materials often have a net-negative carbon footprint due to the sequestration effect. The results showed a significant difference in the carbon footprint of both TB and HB solutions—the carbon footprint of the HB variant was only 9.02% of that of the TB variant. The insulation properties of hempcrete were also compared to those of the most frequently used insulating materials in construction, such as glass wool and rock wool. The novelty of the study lies in analyzing the potential use of biomass for thermal insulation in livestock buildings, considering various raw materials, including their industrial properties and the ecological benefits resulting from their implementation. In addition, the authors focused on biomass thermal insulation from the perspective of sustainable development and improving energy efficiency in building construction. Our evaluation and selection of the best solutions are based on the indicators of embodied energy and carbon footprint. Full article

Radar polarimetric imaging for non-destructive testing is a powerful and flexible tool that can be used to enhance the detection of internal structures. In this study, reinforced autoclaved aerated concrete (RAAC) is measured using a polarimetric system in three different acquisition modes—two downward-looking and one sideways-looking configurations, each at a different height. Each acquisition mode is compared and new polarisation states are created using the principle of polarisation synthesis. Images of the internal structures are created using a 3D imaging algorithm, which are used for the analysis. The comparison between acquisition modes demonstrates that using a higher lift-off and polarisation synthesis could offer more flexible operation in the field, allowing the use of handheld detectors and drone-based systems for inaccessible areas. Additionally, the sideways-looking data captured both horizontal and vertical reinforcement and were detected within a single polarisation channel; this configuration also has reduced clutter from the air–concrete boundary, providing a viable option for single polarisation systems. Full article

This study addresses the unique challenge of the partition walls in subway stations, featuring high height, fire prevention, and located outside the main frames, by introducing a confined autoclaved aerated concrete (AAC) panel wall system. Different from studies on a main frame with infill walls, this study aimed to explore the seismic performance of partition walls, which were fabricated with confined high AAC panel walls and located outside the main frames. A custom-designed partition wall, measuring 6600 mm in height, 3400 mm in width, and 200 mm in thickness, underwent cyclic testing. A detailed analysis of specimen’s failure modes was conducted, focusing on seismic behavior such as hysteresis curves, envelope curves, ductility, stiffness degradation, and energy-dissipation capacity. Additionally, the study delved into shear deformation, relative slippage between AAC panels, and reinforcement strains within the specimen. Finally, the D-value method for calculating the initial stiffness of the confined high AAC panel walls and the weak sub-structural approach for determining the load-bearing capacity of confined high AAC panel walls were proposed and validated. The results indicate that the strength degradation factor of the confined high AAC panel walls ranges from 0.971 to 0.716. The drift of its upper portion accounts for 76.94–83.63% of the total drift, while the energy dissipation factor of its upper portion is 0.8–4.8% higher than that of the entire specimen. The yield and ultimate drift rotations of the entire confined high AAC panel wall and its upper portions satisfy the elastic and elastic-plastic inter-story drift rotation limits specified in the Chinese code. The calculated initial stiffness of the confining frame, obtained using the D-value method, closely aligns with experimental results, with a deviation of only 2.48%. Additionally, the load-bearing capacity calculated using the weak sub-structural approach deviates from the experimental average by just 4.30%. Full article

Building energy conservation and emission reduction are crucial in addressing global climate change. High-performance insulated building envelopes can significantly reduce energy consumption over a building’s lifecycle. However, few studies have systematically analyzed carbon reduction potential through a life cycle assessment (LCA), incorporating case studies and regional differences. To address this, this study establishes an LCA carbon emission calculation model using Building Information Modeling (BIM) technology and the carbon emission coefficient method. We examined four residential buildings in China’s cold regions and hot summer–cold winter regions, utilizing prefabricated concrete sandwich insulation exterior walls (PCSB) and autoclaved aerated concrete block self-insulating exterior walls (AACB). Results indicate that emissions during the operational phase account for 75% of total lifecycle emissions, with heating, ventilation, and air conditioning systems contributing over 50%. Compared to AACB, PCSB reduces lifecycle carbon emissions by 18.54% and by 20.02% in hot summer–cold winter regions. The findings demonstrate that PCSB offers significant energy-saving and emission-reduction benefits during the construction and operation phases. However, it exhibits higher energy consumption during the materialization and demolition phases. This study provides a practical LCA carbon calculation framework that offers insights into reducing lifecycle carbon emissions, thereby guiding sustainable building design. Full article

Non-autoclaved aerated concrete (NAAC) is gaining attention for its strength-to-weight ratio and sustainability benefits. Produced by incorporating a blowing agent into a binder, aggregate, and water mixture, NAAC offers a lightweight and porous construction material. Ash and slag waste (ASW), primarily composed of silicon, aluminum, iron, and calcium oxides, presents significant potential as a sustainable additive. However, industrial-scale processing of ASW still needs to be explored in Kazakhstan. This study evaluates the feasibility of utilizing ASW from the Ust-Kamenogorsk Thermal Power Plant to produce earthquake-resistant NAAC. Incorporating 31.5% ASW by weight optimizes compressive strength, achieving 2.35 MPa and significantly improving the mechanical properties. Chemical and microstructural analyses confirm ASW’s suitability as a construction material. The study also introduces innovative processing methods and explores convolutional neural network models for predicting material structure changes, providing insights into optimizing production processes. The findings address the research objectives by confirming the viability of ASW in NAAC production and demonstrating its potential for sustainable construction. The results offer a pathway for industrial-scale applications, contributing to waste utilization and resource conservation. Full article

Cellular materials such as aluminum and polyurethane foams are recognized for their effectiveness in energy absorption. They commonly serve as crushable cores in sacrificial cladding for blast mitigation purposes. This study delves into the effectiveness of autoclaved aerated concrete (AAC), a lightweight, porous material known for its energy-absorbing properties as a crushable core in sacrificial cladding. The experimental set-up features a rigid frame made of steel measuring 1000 × 1000 × 15 mm³ with a central square opening (300 × 300 mm²) holding a 2 mm thick aluminum plate representing the structure. The dynamic response of the aluminum plate is captured using two high-speed cameras arranged in a stereoscopic configuration. Three-dimensional digital image correlation is used to compute the transient deformation fields. Blast loading is achieved by detonating 20 g of C4 explosive set at 250 mm from the plate’s center. The study assesses the mineral foam’s absorption capacity by comparing out-of-plane displacement and mean permanent deformation of the aluminum plate with and without the protective solution. Six foam configurations (A to F) are tested experimentally and numerically, varying in the foam’s free space for expansion relative to its total volume. Results show positive protective effects, with configuration F reducing maximum deflection by at least 30% and configuration C by up to 70%. Foam configuration influences energy dissipation, with an optimal lateral surface-to-volume ratio (ζ) enhancing protective effects, although excessive ζ leads to non-uniform foam crushing. To address the influence of front skin deformability, a non-deformable front skin has been adopted. The latter demonstrates an increased effectiveness of the sacrificial cladding, particularly for ζ values above the optimal value obtained when using a deformable front skin. Notably, using a non-deformable front skin increases maximum deflection reduction and foam energy absorption by up to approximately 30%. Full article

In this article, the results of studies testing the anisotropy of autoclaved aerated concrete in terms of water and heat transport are presented. Using image analysis techniques, a study was conducted on four different samples of concrete produced in the same process. To ensure the comparability of results, the pictures were taken from a fixed distance with the same lens settings trimmed to a set size. Cross-sectional profiles of the material were examined and were arranged in two directions: perpendicular and parallel to the growth direction occurring in the autoclave. For each block, approximately 4750 objects were obtained, with an average of 2700 objects along the wall and 2050 across it. As a result of the comparative analysis, metrics concerning pores, significantly distinguishing the profile direction, were identified. These included the pore area (area), the maximum and minimum distance between points on the perimeter (Feret, MinFeret), lengths of the major and minor axes of the fitted ellipse (major, minor), and the ratio of the area of selection to its convex hull (solidity). As a reference, standard investigations were conducted for moisture transport using the time domain reflectometry setup and for thermal conductivity values using the steady-state heat flow plate apparatus. Full article

The reconstruction of buildings is a complex process that often requires the consideration of the construction load when selecting correct building materials. Autoclaved aerated concrete (AAC)—which has a lower bulk density (compared to traditional masonry materials)—is very beneficial in such applications. A current trend in AAC development is the utilization of secondary raw materials in high-performance AAC, characterized by higher bulk density and compressive strength than regular AAC. The increase in bulk density is achieved by increasing the content of quartz sand in the mixing water. In this study, part of the siliceous component was replaced by ladle slag, foundry sand, furnace lining, and chamotte block powder. These materials are generated as by-products in metallurgy. The substitution rates were 10% and 30%. The samples were autoclaved in a laboratory autoclave for 8 h of isothermal duration at 190 °C with a saturated water vapor pressure of 1.4 MPa. The physical–mechanical parameters were determined, and the microstructure was described by XRD and SEM analyses. The results were compared with traditional AAC, with silica sand being used as the siliceous component. The measurement results show that sand substitution by the secondary raw material is possible, and it does not have a significant impact on the properties of AAC, and in a proper dosage, it can be beneficial for AAC production. Full article