Search Results (633)

Conventional anticorrosive coatings suffer from limitations of low solid content and rigorous surface pretreatment, posing environmental and cost challenges in field applications. In this study, a novel high-solid-content (>95%) epoxy-polysiloxane (Ep-PSA) ceramic metal coating was prepared that enables low-surface-treatment application. The originality lies in the synergistic combination of nano-sized ceramic powders, high-strength metallic powders, polysiloxane resin (PSA), and solvent-free epoxy resin (Ep), which polymerize through an organic–inorganic interpenetrating network to form a dense shielding layer. The as-prepared Ep-PSA coating system chemically bonds with indigenous metal substrate via Zn₃(PO₄)₂ and resin functionalities during curing, forming a conversion layer that reduces surface preparation requirements. Differentiating from existing high-solid coatings, this approach achieves superior long-term barrier properties, evidenced by |Z|_0.01Hz value of 9.64 × 10⁸ Ω·cm², after 6000 h salt spray exposure—four orders of magnitude higher than commercial 60% epoxy zinc-rich coatings (2.26 × 10⁴ Ω·cm², 3000 h salt spray exposure). The coating exhibits excellent adhesion (14.28 MPa) to standard sandblasted steel plates. This environmentally friendly, durable, and easily applicable composite coating demonstrates significant field application value for large-scale energy infrastructure. Full article

To address the corrosion and degradation of metallic materials in seawater, tidal, and similar environments, this study employs lysine (C₆H₁₄N₂O₂) to modify graphene oxide (GO) via a hydrothermal process. The modified graphene oxide (f-GO) and poly(l-lysine) (PL) composite was characterized structurally and functionally using X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR), thermogravimetric analysis (TGA), X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM) to characterize its structure and properties. A composite coating was prepared using modified graphene oxide (f-GO) and polyurethane (PU), which underwent electrochemical testing, hardness testing, corrosion rate testing, adhesion testing, impact resistance testing, and salt spray corrosion resistance testing. Experimental results indicate that C-N stretching vibration peaks appeared at all reaction temperatures. At 85 °C, f-GO85 exhibited optimal modification with a layer spacing of 1.471 nm, 72% transmittance, and superior thermal stability, confirming successful lysine grafting onto the GO surface. Corrosion resistance testing of the composite coating revealed enhanced adhesion and impact resistance, reduced corrosion rate, decreased corrosion current density in polarization curves, positive shift in corrosion potential, and higher impedance values in impedance curves, indicating improved coating density and corrosion resistance. Salt spray tests demonstrated that incorporating lysine-modified graphene oxide significantly improved the anti-corrosion performance of polyurethane coatings. Optimal corrosion resistance was achieved when the modified graphene oxide content was 0.2 wt%. Full article

The bioinspired superhydrophobic surfaces have demonstrated many fascinating performances in fields such as self-cleaning, anti-corrosion, anti-icing, energy-harvesting devices, and antibacterial coatings. However, developing a low-cost, feasible, and scalable production approach to fabricate robust superhydrophobic surfaces has remained one of the main challenges in the past decades. In this paper, we propose an uncommon method for the fabrication of a durable superhydrophobic coating on the surface of the glass slide (GS). By utilizing the screen printing method and high-temperature curing, the epoxy resin grid (ERG) coating was uniformly and densely loaded on the surface of GS (ERG@GS). Subsequently, the hydrophobic silica (H-SiO₂) was deposited on the surface of ERG@GS by the impregnation method, thereby obtaining a superhydrophobic surface (H-SiO₂@ERG@GS). It is demonstrated that the micro-grooves in ERG can provide a large specific surface area for the deposition of low surface energy materials, while the micro-columns can offer excellent protection for the superhydrophobic coating when it is subjected to mechanical wear. It is important to note that micro-columns, micro-grooves, and nano H-SiO₂ jointly form the micro–nano structure, providing a uniform and robust rough structure for the superhydrophobic surface. Therefore, the combination of a micro–nano rough structure, low surface energy material, and air cushion effect endow the material with excellent durability and superhydrophobic property. The results show that H-SiO₂@ERG@GS possesses excellent self-cleaning property, mechanical durability, and chemical stability, indicating that this preparation method of the robust superhydrophobic coating has significant practical application value. Full article

Metal materials are widely used in power grid infrastructure, but they are prone to metal corrosion due to long-term exposure to various environmental conditions, resulting in significant losses. The existing superhydrophobic coatings have good anti-corrosion performance, but poor wear resistance. Therefore, it is extremely important to improve the wear resistance of superhydrophobic coatings. In this study, a kind of fluorine-modified SiO₂ particle was prepared with pentafluorooctyltrimethoxysilane (FAS-13) as the low surface energy modifier, following the fabrication of a superhydrophobic coating on metal substrate via a PDMS-doped spray deposition method to reinforcement wear resistance property. XPS, FT-IR and Raman spectra confirmed the successful introduction of FAS-13 on SiO₂ particles, as evidenced by the characteristic fluorine-related peaks. TGA revealed that the fluorine modified SiO₂ (F-SiO₂) particles exhibited excellent thermal stability, with an initial decomposition temperature of 354 °C. From the perspective of surface morphology, the relevant data indicated a peak-to-valley height difference of only 88.7 nm, with Rq of 11.9 nm and Ra of 8.86 nm. And it also exhibited outstanding superhydrophobic property with contact angle (CA) of 164.44°/159.48°, demonstrating remarkable self-cleaning performance. And it still maintained CA of over 150° even after cyclic abrasion of 3000 cm with 800 grit sandpaper under a 100 g load, showing exceptional wear resistance. In addition, it was revealed that the coated electrode retained a high impedance value of 8.53 × 10⁸ Ω·cm² at 0.1 Hz after 480 h of immersion in 5 wt% NaCl solution, with the CPE exponent remaining close to unity (from 1.00 to 0.97), highlighting its superior anti-corrosion performance and broad application prospects for metal corrosion prevention. Full article

Antifouling coatings have to provide antibacterial performance combined with good mechanical and chemical properties. The good anticorrosive performance of tannins on steel surfaces and antibacterial activity of phytochemicals from conifers could provide a solution in the form of Scots pine bark extract. In this study, epoxy compositions with different ratios of the characterised extract (TPC, HPLC analysis of phytochemicals) were tested physically (density), mechanically (Shore D hardness, three-point bending test, Charpy impact test), chemically (DSC curing analysis, FTIR spectroscopy, chemical resistance), and microbiologically (antibacterial activity). The results were analysed and the performance of the composites was evaluated. Full article

The research and development of new accident-tolerant fuel cladding materials has emerged as a critical focus in international academic and engineering fields following the Fukushima nuclear accident. Due to the outstanding resistances in corrosion and radiation as well as high-temperature creep properties, oxide dispersion-strengthened (ODS) FeCrAl alloys have been studied extensively during the past decade. Current review articles in this field have primarily focused on the effects of chemical composition on the anti-corrosion performance and species of nano-oxide. However, several key issues have not been given adequate attention, including processing methods and parameters, high-temperature stability mechanisms, post-deformation microstructural evolution and high-temperature mechanical properties. This paper reviews the progress of basic research on ODS FeCrAl alloys, including preparation methods, the effects of preparation parameters, the thermal stability and irradiation stability of oxides, the microstructural deformation, and the mechanical properties at elevated temperatures. The aspects mentioned above not only provide valuable references for understanding the effects of preparation parameters on the microstructure and properties of ODS FeCrAl alloys but also offer a comprehensive framework for the subsequent optimization of ODS FeCrAl alloys for nuclear reactor applications. Full article

Hexavalent chromium [Cr(VI)] is the toxic form of chromium often used in industry for its hardness, bright colors, and anticorrosive properties. Cr(VI) is a known human lung carcinogen, making its inhalation an occupational hazard. Growing evidence emphasizes the neurotoxic potential of Cr(VI), though it is not linked to brain cancers. Few studies consider neurotoxicity in chromate workers, reporting impaired olfactory discrimination and an increased risk of death from mental health disorders. A major factor limiting translation of most rodent Cr(VI) studies to human populations has to do with vitamin C, which can reduce the toxic Cr(VI) to non-toxic Cr(III). Rats and mice synthesize vitamin C and are likely more resistant to Cr(VI) than humans. Here, we considered Cr(VI) neurotoxicity in guinea pigs (Cavia porcellus), which do not endogenously synthesize vitamin C. We exposed Hartley guinea pigs (both sexes) to occupationally relevant concentrations of Cr(VI) via oropharyngeal aspiration weekly for 90 days. We observed behavioral effects in the open field assay, elevated plus maze, Y-maze, and novel object recognition test during weeks 9–12 of exposure. After euthanasia, we assessed Cr accumulation and essential metal dyshomeostasis in the hippocampus. We observed significantly increased hippocampal Cr accumulation in females, while males exhibited essential metal dyshomeostasis. Full article

Sulfonate greases, which have excellent performance characteristics—high dropping point, good mechanical and structural stability, water resistance, high thermal oxidation stability, and good anticorrosive properties—are widely used in various industries. The greases are exposed to water during operation: moisture in the environment, water-based coolants, operation in the presence of water vapor, etc. Water can affect the properties of the greases during operation. The subject of the study was a commercial complex grease thickened with overbased calcium sulfonate, with a water additive in amounts ranging from 1% to 50% by weight. This paper presents two standardized methods for testing the thermal oxidation stability of lubricants—according to ASTM D942 and ASTM D8206, in standard programs, and with an extension of oxidation duration to 100 h and a temperature increase to 100 °C. The aim of the study was to investigate how the addition of water affected the thermal oxidation stability of this grease. The presentation concludes with an analysis of FTIR differential spectra. The tests showed that as the water content in the grease samples increased, its resistance to oxidation decreased. Water also caused a change in the consistency of the grease at a concentration of just 1% by weight. Mechanical stress affected the thermal oxidation stability of the grease tested. Each method presented separate mechanisms of oxidation initiation, including different sample quantities during the test, the presence of water in the classic method, and different contact with oxygen as a catalyst for this reaction. The work provided a comprehensive presentation of the possibilities for testing the thermal oxidation resistance of greases and a detailed comparison of the two methods. Full article

Superhydrophobic micropillar surfaces, inspired by the lotus leaf, have been extensively studied over the past two decades for their self-cleaning, anti-friction, anti-icing, and anti-corrosion properties. In this study, we introduce a simple and effective method for introducing porosity into polydimethylsiloxane (PDMS) micropillar arrays using salt templating. We then evaluate the wetting behaviour of these surfaces before and after infusion with perfluoropolyether (PFPE) oil. Apparent contact angle and sliding angle were measured relative to a non-porous control surface. Across five porous variants, the contact angle decreased by approximately 5° (from 157° to 152° on average), while the sliding angle increased by about 3.5° (from 16.5° to 20° on average). Following PFPE infusion, the porous arrays exhibited reduced sliding angles while maintaining superhydrophobicity. These results indicate that introducing porosity slightly reduces water repellency and droplet mobility, whereas PFPE infusion restores mobility while preserving high water repellency. The change in wettability following PFPE infusion highlights the potential of these surfaces to function as robust, self-cleaning materials. Full article

This study evaluates the performance of a semi-synthetic emulsifiable fluid with anticorrosive properties, tested as a potential substitute for temporary corrosion protection during the production of thrust bearings. Samples were exposed to 48 h in a condensation chamber in accordance with ČSN 03 8131. The fluid provided partial protection; however, initial signs of pitting corrosion were observed. Although the emulsion reduced the extent of corrosion, it was not fully effective under the tested conditions, indicating the need for further formulation improvements or alternative protective measures. Full article

Smart self-healing polymer materials are breaking open new pathways in industry, minimizing waste, and enhancing the long-term reliability of applications. Moreover, when they possess anti-corrosive properties, they effectively protect surfaces from wear and corrosion, leading to improved and more robust products. In the present work, we develop a series of new self-healing polyurethane coatings activated by temperature, through the encapsulation of vegetable oils (VO), namely olive, soybean, and castor oil, in the core of polyurea microcapsules (VO-MCs). Using a green method, water-dispersible microcapsules were embedded in water-based polyurethane matrices. Both the self-healing ability and the anti-corrosive properties of the respective films were evaluated after mechanical damage. Encapsulation allowed for the direct release of VOs into the damaged area; subsequently, the temperature increase reduced the viscosity of the oils, facilitating their flow and diffusion into the damaged area and accelerating the healing process. Soybean oil and olive oil showed remarkable performance in terms of self-healing and high anti-corrosion ability for the polyurethane coatings, while castor oil showed a limited anti-corrosion effect but quite satisfactory effectiveness in terms of self-healing. Overall, the study highlights the potential of using encapsulated oils in environmentally friendly, active coatings with dual action: corrosion protection and self-repair of damage. Full article

This study investigated the electrochemical deposition of a novel composite polymer, 3-methylpyrrole–sodium dioctyl sulfosuccinate/3-methylthiophene (P3MPY–AOT/P3MTP), as protective coatings on OL 37 steel for anticorrosion applications. The anionic surfactant sodium dioctyl sulfosuccinate used in the deposition process enhances the protective efficiency of the coating. The coating films were characterized by CV (cyclic voltammetry), FT-IR (Fourier-transform infrared spectroscopy), and SEM (scanning electron microscopy). The anticorrosive properties of OL 37 steel coated with P3MPY-AOT/P3MTP were investigated in 1 M HCl using potentiostatic and potentiodynamic polarization, as well as electrochemical impedance spectroscopy (EIS). The coated samples exhibited a corrosion rate nearly ninefold lower than the bare substrate, with protection efficiencies exceeding 90%. Optimal performance was obtained for electrochemical deposition of P3MPY-AOT/P3MTP at potentials of 1.0, 1.2, and 1.4 V, current densities of 3 and 5 mA/cm², and a molar ratio of 5:3 for 20 min. The influence of electrochemical polymerization parameters—including applied potential, current density, scan rate, cycle number, and monomer ratio—on the anticorrosion efficiency of the coatings was systematically evaluated, allowing the identification of optimal synthesis conditions. Overall, the results confirm that P3MPY-AOT/P3MTP coatings provide highly effective corrosion protection for OL 37 steel in acidic environments. Full article

An effective approach to maintaining uninterrupted coolant flow in heat supply systems—and thereby reducing energy consumption—is to prevent the formation of corrosion-scale deposits on the inner surfaces of metal pipes. This is typically achieved by performing anti-corrosion treatment on the coolant. However, the efficiency of this method depends on several factors, including pipe conditions, water flow rate, and water composition. To inhibit corrosion and scale formation on the internal surfaces of pipelines, specific inhibitors are used to create protective films on the metal surface. For strong adhesion of these films, preliminary chemical cleaning of the metal surface with low-concentration acid solutions is essential. This cleaning is usually performed in circulation mode for several hours. The activated surface enhances inhibitor adhesion, leading to the formation of films with improved protective properties. The quality of the anticorrosive films was evaluated using a JSM-6490LV scanning electron microscope equipped with INCAEnergy energy-dispersive microanalysis systems, HKL-Basic structural analysis, ContrAA-300 atomic adsorption spectrometer, and potentiostat IPC-Pro MF. Full article

In this study, nitrogen-doped graphene (NG) films were synthesized on copper foil sur-faces by chemical vapor deposition (CVD), and their anti-corrosion properties were comprehensively investigated. Scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX) results showed that the graphene layer was uniformly formed and nitrogen atoms were successfully incorporated. Raman spectroscopy revealed that the sample obtained on a 30 μm thick copper foil had a high structural quality (low ID/IG value). Electrochemical measurements showed that the NG coatings significantly reduced the corrosion current density and rate compared to pure copper. In short-term tests, the highest inhibition efficiency (91.5%) was observed for the sample synthesized on a 200 μm thick copper foil. In long-term (up to 2 months) seawater immersion tests, the inhibition efficiency decreased slightly over time, but the NG coatings showed much higher anti-corrosion properties than pure copper at all times. Overall results proved that nitrogen-doped graphene is a potential material in protecting metals from long-term corrosion, not only in seawater but also in harsh environments. Full article

This article investigates the anticorrosive properties of Zr-ZrN coatings, including Zr-(Zr,Hf)N, Zr-(Zr,Ti)N, Zr,Hf-(Zr,Hf,Nb)N, and Zr,Nb-(Zr,Nb)N, deposited on AISI 321 stainless steel substrates. The hardness and elasticity modulus of these coatings, as well as their scratch test strength, were measured. Corrosion current densities were calculated using the polarisation resistance method and by extrapolating the linear sections of the cathodic and anodic curves under electrode polarisation. The structure and composition of the sample surfaces were analysed by transmission electron microscopy. Notably, the nitride coatings reduced the corrosion current density in a 3% aqueous NaCl solution at 25 °C by more than 10 times, from 6.96 for the uncoated substrate to 0.17 μA/cm² for the Zr-(Zr,Ti)N-coated sample. The addition of Ti nitride to Zr-ZrN led to the most significant decrease in the corrosion current density. However, the introduction of Nb caused an increase in the corrosion rate and a decrease in the polarisation resistance, and Hf did not affect the corrosion-protective properties of the studied nitride coatings. Full article