Search Results (120)

Aluminum–copper casting alloys are potential candidate materials for use in marine applications where high mechanical strength and superior fatigue resistance are desired. The corrosion and protection of aluminum alloy B206 in seawater through surface passivation continues to pose challenges, hampering its widespread use in marine structures. In this study, the electrochemical behavior of B206 is investigated in artificial seawater at temperatures and dissolved oxygen (DO) concentrations anticipated during service in marine environments. In particular, the influence of anodizing B206 in deaerated seawater on the subsequent corrosion behavior of the alloy is studied using potentiodynamic and potentiostatic polarization, electrochemical impedance spectroscopy (EIS), and Mott–Schottky analysis. The results showed that the effect of DO on the corrosion of B206 is more significant than the effect of temperature. In the absence of DO, results of potentiostatic polarization, EIS, and Mott–Schottky analysis at anodic potentials all indicated the development of a thicker, more protective passive layer in colder seawater. Moreover, passive layer thickness modeled using Power-Law was found to range between 3 and 9 nm, whilst decreasing in thickness with temperature. Donor densities of the n-type passive layer are on the order of 1021 cm⁻³ and increase with temperature. The findings presented in this study support the feasibility of implementing anodizing for B206 in marine service environments. Full article

In this study, we perform density functional theory (DFT) simulations to investigate the Raman spectra of the bulk and surface phases of β-Li₃PS₄ (LPS) and Li₂S, as well as their interfaces at varying compositional ratios. This analysis is relevant given the widespread application of these materials in Li–S solid-state batteries, where Li₂S functions not only as a cathode material but also as a protective layer for the lithium anode. Understanding the interfacial structure and how compositional variations influence its chemical and mechanical stability is therefore crucial. Our results demonstrate that the LPS/Li₂S interface remains stable regardless of the compositional ratio. However, when the content of both materials is low, the Raman-active vibrational mode associated with the [PS₄]³⁻ tetrahedral cluster dominates the interface spectrum, effectively obscuring the characteristic peaks of Li₂S and other interfacial features. Only when sufficient amounts of both LPS and Li₂S are present does the coupling between their vibrational modes become sufficiently pronounced to alter the Raman profile and reveal distinct interfacial fingerprints. Full article

Aqueous zinc ion batteries (AZIBs) have considerable potential for energy storage owing to their cost-effectiveness, safety, and environmental sustainability. However, dendrite formation, hydrogen evolution reaction (HER), and corrosion of the bare zinc (B-Zn) anode tremendously impact the performance degradation and premature failure of AZIBs. This study introduces a glancing angle deposition (GLAD) approach during the sputtering process to fabricate tellurium nanostructured (TeNS) at the zinc (Zn) anode to avoid the aforementioned issues with the B-Zn anode. Three different deposition times (5, 10, and 30 min) were used to prepare TeNS at the Zn anode. The morphology, crystallinity, composition, and wettability of the TeNSs were analyzed. The TeNSs served as hydrophilic sites and a protective layer, facilitating uniform Zn nucleation and plating while inhibiting dendrite formation and side reactions. Consequently, the symmetric cell with TeNS deposited on the Zn anode for 10 min (Te@Zn_10 min) demonstrated an enhanced cycling stability of 350 h, the lowest nucleation overpotential of 10.65 mV at a current density of 1 mA/cm², and an areal capacity of 0.5 mAh/cm². The observed enhancement in the cycling stability and reduction in the nucleation overpotential can be attributed to the optimal open area fraction of the TeNSs on the Zn surface, which promotes uniform Zn deposition while effectively suppressing side reactions. Full article

This study evaluates the corrosion-inhibiting effects of the methanolic (P₁) and the hydroalcoholic (P₂) extracts of the Rhus typhina L. leaves on carbon steel (OL37) in 1 M HCl. Extracts were prepared with microwave-assisted extraction and characterized using HPLC and LC-MS. Electrochemical methods (OCP, EIS, PDP) and surface analyses (SEM, EDX) assessed the performance of both extracts. The results showed that the P₁ and P₂ extracts significantly reduced corrosion rates by forming protective layers on the metal surface, with inhibition efficiencies exceeding 90%, at 1000 ppm concentration, for P₁ (93%), for P₂ at 800 ppm (91%) and 1000 ppm (94%). The P₂ extract demonstrated superior long-term performance, maintaining protection after 96 h of immersion. The extracts function as mixed-type inhibitors, affecting both anodic and cathodic reactions, with physicochemical adsorption demonstrated by the Langmuir isotherm. Overall, the Rhus typhina leaf extracts, particularly the P₂ extract, offer a promising, eco-friendly approach to corrosion prevention in acidic environments. Full article

This study investigates the synthesis process and characterization methods and evaluates the inhibition behavior of olanzapine (2-methyl-4-(4-methyl-1-piperazinyl)-10H-thieno-[2,3-b] 1,5]benzodiazepine (OLZ)) and its derivatives, such as 3-(2-methyl-4-(4-methylpiperazin-1-yl)-10H-benzo[b]thieno[2,3-e] [1,4]diazepin-10-yl) propenamide (OLZ1) and Ethyl 2-(2-methyl-4-(4-methylpiperazin-1-yl)-10H-benzo[b]thieno[2,3-e][1,4]diazepin-10 yl) acetate (OLZ2) for carbon steel (C1018) in a 1 M HCl acidic solution. Fourier Transform Infrared Spectroscopy (FTIR) and Nuclear Magnetic Resonance (NMR) were employed to verify their molecular structures and functional groups, which characterized the derivatives after synthesis. Their corrosion inhibition potential for C1018 steel in acidic media was estimated by weight loss (WL) and electrochemical techniques, such as electrochemical impedance spectroscopy (EIS), linear polarization resistance (LPR), and potentiodynamic polarization (PDP), accompanied by surface analysis methods. The findings revealed that all three derivatives demonstrated exceptional inhibition performance, achieving maximum efficiencies of 88.83%, 91.20%, and 91.82% for OLZ, OLZ1, and OLZ2 at 300 ppm, respectively. Weight loss experiments across different temperatures further explored their inhibitory behavior. Although inhibition efficiency decreased with a temperature increase to 318 K, the derivatives still displayed notable performance, with maximum efficiencies of 74.75% for OLZ, 81.63% for OLZ1, and 79.44% for OLZ2. Polarization studies identified the corrosion inhibition mechanisms as an anodic type. Surface characterization of the C1018 steel coupons, both with and without the inhibitors, was performed using FTIR and scanning electron microscopy (SEM) combined with energy-dispersive X-ray spectroscopy (EDX). These analyses indicated the creation of a protective inhibitor layer on the carbon steel surface, reducing corrosion in the acidic environment. Overall, this study underscores the potential of these drug derivatives as corrosion inhibitors, combining structural insights and performance assessments to support their industrial application. Full article

Using direct seawater electrolysis (DSE) for hydrogen production has garnered increasing scientific attention as a promising pathway toward sustainable energy solutions. Given the complex ionic environment of seawater, researchers have proposed a diverse range of strategies aimed at addressing the issue of enhancing the corrosion resistance of anodes, yet no optimal solution has been found so far. Among the emerging approaches, a design using multilayer electrode architecture offers notable advantages by introducing abundant active sites, diverse chemical environments, and robust physical structures. Crucially, these configurations enable the synergistic integration of distinct material properties across different layers, thereby enhancing both electrochemical activity and structural stability in harsh seawater environments. Despite these benefits, a limited understanding of the role played by solid–solid interfaces has hindered the rational design and practical application of such electrodes. This review focuses on the design principles and functional roles of solid–solid interfaces in multilayer anodes for the oxygen evolution reaction (OER) under DSE conditions. In addition, we systematically summarize and discuss the representative fabrication methods for constructing solid–solid interfaces in hierarchically structured electrodes. By screening recent advances in these techniques, we further highlight how engineered interfaces influence interfacial bonding, electron transfer, and mass transport during DSE processes, enhancing the intrinsic catalytic activity, as well as protecting the metallic electrode from corrosion. Finally, current challenges and future research directions to deepen the mechanistic understanding of interface phenomena are discussed, with the aim of accelerating the development of robust and scalable electrodes for direct seawater electrolysis. Full article

Aqueous zinc-ion batteries are regarded a promising energy storage system due to their high safety, low cost, high theoretical specific capacity (820 mAh g⁻¹), and low redox potential (−0.76 V). However, in practice, uneven Zn²⁺ deposition on the surface of the zinc anode can lead to the uncontrolled growth of zinc dendrites, which can puncture the separator and trigger a short-circuit in the cell. In addition, the inherent thermodynamic instability of weakly acidic electrolytes is prone to trigger side reactions like hydrogen evolution reaction and corrosion, further weakening the stability of the zinc anode. These problems not only affect the cycle life of the battery, but also lead to a significant decrease in electrochemical performance. Therefore, how to effectively inhibit the unwanted side reactions and guide the uniform deposition of Zn²⁺ to suppress the growth of dendrites becomes a key challenge in constructing a stable zinc anode/electrolyte interface. Therefore, this paper systematically combs through the main bottlenecks and root causes that hinder the interfacial stability of zinc anodes at present, and summarizes the existing solutions and the progress made. On this basis, this paper also analyzes the application potential of polymer materials in enhancing the interfacial stability of zinc anodes, which provides new ideas for the direction of subsequent research. Full article

Flexible supercapacitors have emerged as pivotal energy storage components in wearable smart electronic systems, owing to their exceptional electrochemical performance. However, the widespread application of flexible supercapacitors in smart electronic devices is significantly hindered by the developmental bottleneck of high-performance anode materials. In this study, a novel electrode composed of surface-modified Fe₂O₃ nanoneedles uniformly coated with a polypyrrole (PPy) film and anchored on Co-MOF-derived N-C nanoflake arrays (PPy/Fe₂O₃/N-C) is designed. This composite electrode, grown in situ on carbon cloth (CC), demonstrated outstanding specific capacity, rate performance, and mechanical flexibility, attributed to its unique hierarchical 3D arrayed structure and the protective PPy layer. The fabricated PPy/Fe₂O₃/N-C@CC (P-FONC) composite electrode exhibited an excellent specific capacitance of 356.6 mF cm⁻² (143 F g⁻¹) at a current density of 2 mA cm⁻². The current density increased to 20 mA cm⁻², and the composite electrode material preserved a specific capacitance of 278 mF cm⁻² (112 F g⁻¹). Furthermore, the assembled quasi-solid-state Mn/Fe asymmetric supercapacitor, configured with P-FONC as the negative electrode and MnO₂/N-C@CC as the positive electrode, demonstrated robust chemical stability and notable mechanical flexibility. This study sheds fresh light on the creation of three-dimensional composite electrode materials for highly efficient, flexible energy storage systems. Full article

Aqueous zinc-ion batteries (AZIBs) have emerged as promising candidates for large-scale energy storage due to their inherent safety, cost-effectiveness, and environmental compatibility. However, challenges such as zinc -dendrite growth, hydrogen evolution reactions, and cathode dissolution hinder their practical application. To tackle these issues, a wide range of investigative approaches have been conducted to improve the performance of AZIBs. Recently, much attention has been paid to the application of natural mineral materials in AZIBs, since these low-cost minerals align well with the high sensitivity of battery costs in large-scale energy storage. This review systematically explores the application of natural mineral materials to address these issues across battery components, including protective layers on anodes and cathodes, functional films of separators, additives in electrolytes, etc. A multitude of minerals, such as halloysite, montmorillonite, attapulgite, diatomite, and dickite, are highlighted for their unique structural and physicochemical properties, including hierarchical porosity, ion-selective channels, and surface charge regulation. Finally, prospects for future research are discussed to construct AZIBs with a combination of excellent performance and cost efficiency and to bridge laboratory innovations with commercial viability. Full article

Ammonia zinc refining has the benefits of low energy consumption, high zinc recovery, and good environmental protection compared with traditional acid and alkaline zinc refining. However, in the production process of refining zinc with ammonia, the anode undergoes chlorine precipitation, and then the oxidation of the ammonia precipitation of some nitrogen occurs. Ammonia replenishment is a cumbersome process that results in large amounts of ammonia volatilization and environmental pollution. In ammonia zinc refining, it is important to ensure the concentration of ammonia and chlorine, as the graphite anodes used in conventional ammonia zinc refining do not retain chlorine and ammonia and dissolve slowly due to oxidation. Therefore, this paper proposes a new measure to conserve chlorine and ammonia to reduce anode chlorine generation by adding an anionic barrier layer and selecting manganese anode materials with selective oxygen precipitation. Under the conditions of 50 × 100 mm sized electrodes, a current density of 350 A/m², and a temperature of 60 °C, a graphite anode and manganese anode were used for electrowinning and for the collection of anode gas under different additive conditions. For the first time, we present a comparative analysis of gas composition, using gas chromatography to demonstrate the feasibility of the different measures used to preserve chlorine, ammonia, and oxygen for industrial applications, as well as the advantages of using these methods in reducing costs. And the experiments show that, by adding the anionic barrier layer, adding urea, and using manganese anode materials with selective oxygen precipitation, the nitrogen precipitation in the anode gas can be reduced to 40–50%, and oxygen precipitation reaches 48.76%. Full article

Electrolytic plasma polishing technology is widely used in medical devices, aerospace, nuclear industry, marine engineering, and other equipment manufacturing fields, owing to its advantages of shape adaptability, high efficiency, good precision, environmental protection, and non-contact polishing. However, the lack of in-depth research on the material removal mechanism of the electrolytic plasma polishing process severely restricts the regulation of the process parameters and polishing effect, leading to optimization and improvement by experimental methods. Firstly, the formation mechanism of passivation film was revealed based on an analysis of the surface morphology and chemical composition of stainless steel. Subsequently, the dissolution mechanism of the passivation film was proposed by analyzing the change in the valence state of the main metal elements on the surface. In addition, the surface enclosure leveling mechanism of electrolytic plasma polishing (EPP) for stainless steel was proposed based on a material removal mechanism model combined with experimental test methods. The results show that EPP significantly reduces the surface roughness of stainless steel, with Ra being reduced from 0.445 µm to 0.070 µm. Metal elements on the anode surface undergo electrochemical oxidation reactions with reactive substances generated by the gas layer discharge, resulting in the formation of passivation layers of metal oxides and hydroxides. The passivation layer complexes with solvent molecules in the energetic plasma state of the gas layer with SO₄²⁻ ions, forming complexes that enter the electrolyte. The dynamic balance between the formation and dissolution of the passivation film is the key to achieving a flat surface. This study provides theoretical guidance and technical support for the EPP of stainless steel. Full article

Silicon-based anodes suffer from the loss of physical integrity due to large volume changes during alloying and de-alloying processes with electrolytes. By integrating electrochemically inert, physically strong, ductile nickel layers with a multi-layered thin-film silicon anode, the long-life cycling of the Si/Ni/Si/Ni anode was demonstrated. A capacity retention of 82% after 200 cycles was measured, surpassing the performance of conventional silicon thin-film anodes. This is attributed to the effective suppression of internal local stress induced by nonuniform volume expansion by the nickel layers. These findings offer a promising pathway towards the practical implementation of high-capacity silicon-based anodes in advanced lithium-ion batteries. Full article

Aqueous zinc ion batteries are considered one of the most promising energy storage devices due to their high safety, low cost, and ease of fabrication. However, the growth of anode dendrites and continuous side reactions during cycling limit the practical application of zinc ion batteries. In this paper, sodium dodecyl sulfate (SDS) was used as an aqueous electrolyte additive to improve the surface deposition of Zn²⁺. The experimental results show that the SDS electrolyte additive forms a protective layer on the anode surface through electrostatic action and inhibits the growth of dendritic protruding dendrites by increasing the zinc deposition overpotential, as well as by limiting the two-dimensional diffusion of Zn²⁺ on the negative electrode surface of the aqueous zinc ion battery. As a result, adding SDS improves the discharge specific capacity of NVP/Zn batteries at high voltages and results in improved capacity retention. The cycling stability of NVP/Zn batteries was greatly enhanced by using a battery containing 1% SDS that still had a discharge specific capacity of 71 mAh/g after 100 cycles at a charging current density of 1 C, with a capacity retention rate of 89%. This work provides a simple and feasible solution to the anode problem of aqueous zinc ion batteries. Full article

Calcium phosphates are often used for biomedical applications. Hydroxyapatite, for example, has a wide range of applications because it mimics the mineral component of natural bone. Widespread interest in the catalytic properties of ceria is due to its use in automotive catalytic converters. Effect of electroless deposited on (non-anodized and anodized) Al 1050 with monolayer Ce₂O₃ + CeO₂, consecutive deposited bilayer Ce₂O₃ + CeO₂/Ca₅(PO₄)₃OH or consecutive deposited bilayer Ce₂O₃ + CeO₂/(AlPO₄ + AlOOH + CePO₄) systems on the indentation modulus (E_IT) and hardness (H_IT), as well as their corrosion-protective ability were investigated. For structural, chemical, electrochemical, and mechanical characterization of the investigated systems, the following methods were used: scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDXS), X-ray photoelectron spectroscopy (XPS), polarization resistance (R_p), corrosion rate (CR) analysis, and nanoindentation. It was found that the H_IT and E_IT of the coatings deposited on an anodized aluminum substrate were much higher than those deposited on a non-anodized aluminum substrate. It established a specific influence of the morphology and chemical composition of formed conversion layers on H_IT and E_IT and improved the corrosion-protective effect of these layers. The obtained results are valuable since there is no data on the mechanical properties of such coatings in the literature to date. Full article

Aqueous zinc-ion batteries (AZIBs) have emerged as highly promising options for large-scale energy storage systems due to their cost-effectiveness, substantial energy capacity, and improved safety features. However, the Zn anode faces challenges such as self-corrosion and dendrite formation, which limit its practical use in AZIB applications. In this work, a simple blade-coating method was used to successfully coat poly (vinylidene fluoride–hexafluoro propylene) (PVDF-HFP) on the Zn anode. The coated Zn anode (P-Zn) displayed a stable cycling performance (700 h) at 1 mA cm⁻² current density in the symmetric cell. In addition, the full cell using MnO₂ as the cathode and P-Zn as the anode retained almost full capacity even after 1400 cycles at 2C, far outperforming the full cell using the unmodified Zn anode with only 50% capacity retention after 600 cycles. In situ optical observations of Zn deposition demonstrate that the special organic coating significantly enhances the uniform deposition of Zn²⁺, thus effectively mitigating corrosion and hydrogen evolution. Density Functional Theory (DFT) calculations show that the PVDF-HFP coating effectively narrows the adsorption energy gap between the P-Zn (002) and (101) planes, leading to the homogeneous deposition of Zn²⁺ with fewer Zn dendrites. A simple and feasible strategy for designing ultra-stable AZIBs by coating an organic protective layer on the Zn surface is provided by this work. Full article