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Search Results (320)

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Keywords = anodic oxidation treatment

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17 pages, 1647 KiB  
Article
Application of Iron Oxides in the Photocatalytic Degradation of Real Effluent from Aluminum Anodizing Industries
by Lara K. Ribeiro, Matheus G. Guardiano, Lucia H. Mascaro, Monica Calatayud and Amanda F. Gouveia
Appl. Sci. 2025, 15(15), 8594; https://doi.org/10.3390/app15158594 (registering DOI) - 2 Aug 2025
Viewed by 178
Abstract
This study reports the synthesis and evaluation of iron molybdate (Fe2(MoO4)3) and iron tungstate (FeWO4) as photocatalysts for the degradation of a real industrial effluent from aluminum anodizing processes under visible light irradiation. The oxides [...] Read more.
This study reports the synthesis and evaluation of iron molybdate (Fe2(MoO4)3) and iron tungstate (FeWO4) as photocatalysts for the degradation of a real industrial effluent from aluminum anodizing processes under visible light irradiation. The oxides were synthesized via a co-precipitation method in an aqueous medium, followed by microwave-assisted hydrothermal treatment. Structural and morphological characterizations were performed using X-ray diffraction, field-emission scanning electron microscopy, Raman spectroscopy, ultraviolet–visible (UV–vis), and photoluminescence (PL) spectroscopies. The effluent was characterized by means of ionic chromatography, total organic carbon (TOC) analysis, physicochemical parameters (pH and conductivity), and UV–vis spectroscopy. Both materials exhibited well-crystallized structures with distinct morphologies: Fe2(MoO4)3 presented well-defined exposed (001) and (110) surfaces, while FeWO4 showed a highly porous, fluffy texture with irregularly shaped particles. In addition to morphology, both materials exhibited narrow bandgaps—2.11 eV for Fe2(MoO4)3 and 2.03 eV for FeWO4. PL analysis revealed deep defects in Fe2(MoO4)3 and shallow defects in FeWO4, which can influence the generation and lifetime of reactive oxygen species. These combined structural, electronic, and morphological features significantly affected their photocatalytic performance. TOC measurements revealed degradation efficiencies of 32.2% for Fe2(MoO4)3 and 45.3% for FeWO4 after 120 min of irradiation. The results highlight the critical role of morphology, optical properties, and defect structures in governing photocatalytic activity and reinforce the potential of these simple iron-based oxides for real wastewater treatment applications. Full article
(This article belongs to the Special Issue Application of Nanomaterials in the Field of Photocatalysis)
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26 pages, 5007 KiB  
Article
Copper-Enhanced NiMo/TiO2 Catalysts for Bifunctional Green Hydrogen Production and Pharmaceutical Pollutant Removal
by Nicolás Alejandro Sacco, Fernanda Albana Marchesini, Ilaria Gamba and Gonzalo García
Catalysts 2025, 15(8), 737; https://doi.org/10.3390/catal15080737 - 1 Aug 2025
Viewed by 258
Abstract
This study presents the development of Cu-doped NiMo/TiO2 photoelectrocatalysts for simultaneous green hydrogen production and pharmaceutical pollutant removal under simulated solar irradiation. The catalysts were synthesized via wet impregnation (15 wt.% total metal loading with 0.6 wt.% Cu) and thermally treated at [...] Read more.
This study presents the development of Cu-doped NiMo/TiO2 photoelectrocatalysts for simultaneous green hydrogen production and pharmaceutical pollutant removal under simulated solar irradiation. The catalysts were synthesized via wet impregnation (15 wt.% total metal loading with 0.6 wt.% Cu) and thermally treated at 400 °C and 900 °C to investigate structural transformations and catalytic performance. Comprehensive characterization (XRD, BET, SEM, XPS) revealed phase transitions, enhanced crystallinity, and redistribution of redox states upon Cu incorporation, particularly the formation of NiTiO3 and an increase in oxygen vacancies. Crystallite sizes for anatase, rutile, and brookite ranged from 21 to 47 nm at NiMoCu400, while NiMoCu900 exhibited only the rutile phase with 55 nm crystallites. BET analysis showed a surface area of 44.4 m2·g−1 for NiMoCu400, and electrochemical measurements confirmed its higher electrochemically active surface area (ECSA, 2.4 cm2), indicating enhanced surface accessibility. In contrast, NiMoCu900 exhibited a much lower BET surface area (1.4 m2·g−1) and ECSA (1.4 cm2), consistent with its inferior photoelectrocatalytic performance. Compared to previously reported binary NiMo/TiO2 systems, the ternary NiMoCu/TiO2 catalysts demonstrated significantly improved hydrogen production activity and more efficient photoelectrochemical degradation of paracetamol. Specifically, NiMoCu400 showed an anodic peak current of 0.24 mA·cm−2 for paracetamol oxidation, representing a 60% increase over NiMo400 and a cathodic current of −0.46 mA·cm−2 at −0.1 V vs. RHE under illumination, nearly six times higher than the undoped counterpart (–0.08 mA·cm−2). Mott–Schottky analysis further revealed that NiMoCu400 retained n-type behavior, while NiMoCu900 exhibited an unusual inversion to p-type, likely due to Cu migration and rutile-phase-induced realignment of donor states. Despite its higher photosensitivity, NiMoCu900 showed negligible photocurrent, confirming that structural preservation and surface redox activity are critical for photoelectrochemical performance. This work provides mechanistic insight into Cu-mediated photoelectrocatalysis and identifies NiMoCu/TiO2 as a promising bifunctional platform for integrated solar-driven water treatment and sustainable hydrogen production. Full article
(This article belongs to the Section Electrocatalysis)
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23 pages, 2300 KiB  
Article
Electrodegradation of Selected Water Contaminants: Efficacy and Transformation Products
by Borislav N. Malinović, Tatjana Botić, Tijana Đuričić, Aleksandra Borković, Katarina Čubej, Ivan Mitevski, Jasmin Račić and Helena Prosen
Appl. Sci. 2025, 15(15), 8434; https://doi.org/10.3390/app15158434 - 29 Jul 2025
Viewed by 250
Abstract
The electrooxidation (EO) of three important environmental contaminants, anticorrosive 1H-benzotriazole (BTA), plasticizer dibutyl phthalate (DBP), and non-ionic surfactant Triton X-100 (tert-octylphenoxy[poly(ethoxy)] ethanol, t-OPPE), was studied as a possible means to improve their elimination from wastewaters, which are an important [...] Read more.
The electrooxidation (EO) of three important environmental contaminants, anticorrosive 1H-benzotriazole (BTA), plasticizer dibutyl phthalate (DBP), and non-ionic surfactant Triton X-100 (tert-octylphenoxy[poly(ethoxy)] ethanol, t-OPPE), was studied as a possible means to improve their elimination from wastewaters, which are an important emission source. EO was performed in a batch reactor with a boron-doped diamond (BDD) anode and a stainless steel cathode. Different supporting electrolytes were tested: NaCl, H2SO4, and Na2SO4. Results were analysed from the point of their efficacy in terms of degradation rate, kinetics, energy consumption, and transformation products. The highest degradation rate, shortest half-life, and lowest energy consumption was observed in the electrolyte H2SO4, followed by Na2SO4 with only slightly less favourable characteristics. In both cases, degradation was probably due to the formation of persulphate or sulphate radicals. Transformation products (TPs) were studied mainly in the sulphate media and several oxidation products were identified with all three contaminants, while some evidence of progressive degradation, e.g., ring-opening products, was observed only with t-OPPE. The possible reasons for the lack of further degradation in BTA and DBP are too short of an EO treatment time and perhaps a lack of detection due to unsuitable analytical methods for more polar TPs. Results demonstrate that BDD-based EO is a robust method for the efficient removal of structurally diverse organic contaminants, making it a promising candidate for advanced water treatment technologies. Full article
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23 pages, 4900 KiB  
Article
Degradation of Glyphosate in Water by Electro-Oxidation on Magneli Phase: Application to a Nanofiltration Concentrate
by Wiyao Maturin Awesso, Ibrahim Tchakala, Sophie Tingry, Geoffroy Lesage, Julie Mendret, Akpénè Amenuvevega Dougna, Eddy Petit, Valérie Bonniol, Mande Seyf-Laye Alfa-Sika and Marc Cretin
Molecules 2025, 30(15), 3153; https://doi.org/10.3390/molecules30153153 - 28 Jul 2025
Viewed by 309
Abstract
This study evaluates the efficiency of sub-stoichiometric Ti4O7 titanium oxide anodes for the electrochemical degradation of glyphosate, a persistent herbicide classified as a probable carcinogen by the World Health Organization. After optimizing the process operating parameters (pH and current density), [...] Read more.
This study evaluates the efficiency of sub-stoichiometric Ti4O7 titanium oxide anodes for the electrochemical degradation of glyphosate, a persistent herbicide classified as a probable carcinogen by the World Health Organization. After optimizing the process operating parameters (pH and current density), the mineralization efficiency and fate of degradation by-products of the treated solution were determined using a total organic carbon (TOC) analyzer and HPLC/MS, respectively. The results showed that at pH = 3, glyphosate degradation and mineralization are enhanced by the increased generation of hydroxyl radicals (OH) at the anode surface. A current density of 14 mA cm2 enables complete glyphosate removal with 77.8% mineralization. Compared with boron-doped diamond (BDD), Ti4O7 shows close performance for treatment of a concentrated glyphosate solution (0.41 mM), obtained after nanofiltration of a synthetic ionic solution (0.1 mM glyphosate), carried out using an NF-270 membrane at a conversion rate (Y) of 80%. At 10 mA cm2 for 8 h, Ti4O7 achieved 81.3% mineralization with an energy consumption of 6.09 kWh g1 TOC, compared with 90.5% for BDD at 5.48 kWh g1 TOC. Despite a slight yield gap, Ti4O7 demonstrates notable efficiency under demanding conditions, suggesting its potential as a cost-effective alternative to BDD for glyphosate electro-oxidation. Full article
(This article belongs to the Special Issue Advanced Oxidation Processes (AOPs) in Treating Organic Pollutants)
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14 pages, 5535 KiB  
Article
Studies on the Coating Formation and Structure Property for Plasma Electrolytic Oxidation of AZ31 Magnesium Alloy
by Yingting Ye, Lishi Wang, Xinbin Hu and Zhixiang Bu
Coatings 2025, 15(7), 846; https://doi.org/10.3390/coatings15070846 - 19 Jul 2025
Viewed by 332
Abstract
Plasma electrolytic oxidation (PEO) is an advanced electrochemical surface treatment technology. It can effectively improve the corrosion resistance of magnesium and its alloys. This paper aims to form protective PEO coatings on an AZ31 substrate with different electrolytes, while monitoring the micro-discharge evolution [...] Read more.
Plasma electrolytic oxidation (PEO) is an advanced electrochemical surface treatment technology. It can effectively improve the corrosion resistance of magnesium and its alloys. This paper aims to form protective PEO coatings on an AZ31 substrate with different electrolytes, while monitoring the micro-discharge evolution by noise intensity and morphology analysis. By setting the PEO parameters and monitoring process characteristics, such as current density, spark appearance, and noise intensity, it was deduced that the PEO process consists of the following three stages: anodic oxidation, spark discharge, and micro-arc discharge. The PEO oxide coating formed on the AZ31 alloy exhibits various irregular volcano-like structures. Oxygen species are uniformly distributed along the coating cross-section. Phosphorus species tend to be enriched inwards to the coating/magnesium substrate interface, while aluminum piles up towards the surface region. Surface roughness of the PEO coating formed in the silicate-based electrolyte was the lowest in an arithmetic average height (Sa) of 0.76 μm. Electrochemical analysis indicated that the corrosion current density of the PEO coating decreased by about two orders of magnitude compared to that of untreated blank AZ31 substrate, while, at the same time, the open-circuit potential shifted significantly to the positive direction. The corrosion current density of the 10 min/400 V coating was 1.415 × 10−6 A/cm2, approximately 17% lower than that of the 2 min/400 V coating (1.738 × 10−6 A/cm2). For a fixed 10 min treatment, the longer the PEO duration time, the lower the corrosion current density. Finally, the tested potentiodynamic polarization curve reveals the impact of different types of PEO electrolytes and different durations of PEO treatment on the corrosion resistance of the oxide coating surface. Full article
(This article belongs to the Section Plasma Coatings, Surfaces & Interfaces)
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13 pages, 537 KiB  
Review
An Overview of Electrochemical Advanced Oxidation Processes for Pesticide Removal
by Maiara A. P. Frigulio, Alexandre S. Valério and Juliane C. Forti
Processes 2025, 13(7), 2227; https://doi.org/10.3390/pr13072227 - 11 Jul 2025
Viewed by 389
Abstract
This article provides an overview of the use of electrochemical advanced oxidation processes (EAOPs) applied to the treatment of water contaminated by pesticides. Given the global increase in the use of pesticides and the ineffectiveness of conventional treatment methods, EAOPs emerge as promising [...] Read more.
This article provides an overview of the use of electrochemical advanced oxidation processes (EAOPs) applied to the treatment of water contaminated by pesticides. Given the global increase in the use of pesticides and the ineffectiveness of conventional treatment methods, EAOPs emerge as promising alternatives. They stand out for their efficiency in the degradation of organic compounds, minimal reliance on additional chemical reagents, and minimal generation of waste. The main methods addressed include anodic oxidation, photoelectro-oxidation, electro-Fenton and photoelectro-Fenton, which use hydroxyl radicals, a potent non-selective oxidant, to mineralize pollutants. A total of 165 studies were reviewed, with emphasis on the contributions of countries such as China, Spain, Brazil, and India. Factors such as electrode type, presence of catalysts, pH, and current density influence the effectiveness of treatments. Combined processes, especially those integrating UV light and renewable sources, have proven to be more efficient. Despite challenges related to electrode cost and durability, recent advances highlight the sustainability and scalability of EAOPs for the treatment of agricultural and industrial effluents contaminated with pesticides. Full article
(This article belongs to the Special Issue Green Separation and Purification Processes)
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18 pages, 10208 KiB  
Article
Development of Ni-P-N-C/Nickel Foam for Efficient Hydrogen Production via Urea Electro-Oxidation
by Abdullah M. Aldawsari, Maged N. Shaddad and Saba A. Aladeemy
Catalysts 2025, 15(7), 662; https://doi.org/10.3390/catal15070662 - 7 Jul 2025
Viewed by 466
Abstract
Electrocatalytic urea oxidation reaction (UOR) is a promising dual-purpose approach for hydrogen production and wastewater treatment, addressing critical energy and environmental challenges. However, conventional anode materials often suffer from limited active sites and high charge transfer resistance, restricting UOR efficiency. To overcome these [...] Read more.
Electrocatalytic urea oxidation reaction (UOR) is a promising dual-purpose approach for hydrogen production and wastewater treatment, addressing critical energy and environmental challenges. However, conventional anode materials often suffer from limited active sites and high charge transfer resistance, restricting UOR efficiency. To overcome these issues, a novel NiP@PNC/NF electrocatalyst was developed via a one-step thermal annealing process under nitrogen, integrating nickel phosphide (NiP) with phosphorus and nitrogen co-doped carbon nanotubes (PNCs) on a nickel foam (NF) substrate. This design enhances catalytic activity and charge transfer, achieving current densities of 50 mA cm−2 at 1.34 V and 100 mA cm−2 at 1.43 V versus the reversible hydrogen electrode (RHE). The electrode’s high electrochemical surface area (235 cm2) and double-layer capacitance (94.1 mF) reflect abundant active sites, far surpassing NiP/NF (48 cm2, 15.8 mF) and PNC/NF (39.5 cm2, 12.9 mF). It maintains exceptional stability, with only a 16.3% performance loss after 35 h, as confirmed by HR-TEM showing an intact nanostructure. Our single-step annealing technique provides simplicity, scalability, and efficient integration of NiP nanoparticles inside a PNC matrix on nickel foam. This method enables consistent distribution and robust substrate adhesion, which are difficult to attain with multi-step or more intricate techniques. Full article
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19 pages, 5983 KiB  
Article
Fabrication of CoP@P, N-CNTs-Deposited Nickel Foam for Energy-Efficient Hydrogen Generation via Electrocatalytic Urea Oxidation
by Hany M. Youssef, Maged N. Shaddad, Saba A. Aladeemy and Abdullah M. Aldawsari
Catalysts 2025, 15(7), 652; https://doi.org/10.3390/catal15070652 - 4 Jul 2025
Viewed by 464
Abstract
The simultaneous generation of hydrogen fuel and wastewater remediation via electrocatalytic urea oxidation has emerged as a promising approach for sustainable energy and environmental solutions. However, the practical application of this process is hindered by the limited active sites and high charge-transfer resistance [...] Read more.
The simultaneous generation of hydrogen fuel and wastewater remediation via electrocatalytic urea oxidation has emerged as a promising approach for sustainable energy and environmental solutions. However, the practical application of this process is hindered by the limited active sites and high charge-transfer resistance of conventional anode materials. In this work, we introduce a novel CoP@P, N-CNTs/NF electrocatalyst, fabricated through a facile one-step thermal annealing technique. Comprehensive characterizations confirm the successful integration of CoP nanoparticles and phosphorus/nitrogen co-doped carbon nanotubes (P, N-CNTs) onto nickel foam, yielding a unique hierarchical structure that offers abundant active sites and accelerated electron transport. As a result, the CoP@P, N-CNTs/NF electrode achieves outstanding urea oxidation reaction (UOR) performance, delivering current densities of 158.5 mA cm−2 at 1.5 V and 232.95 mA cm−2 at 1.6 V versus RHE, along with exceptional operational stability exceeding 50 h with negligible performance loss. This innovative, multi-element-doped electrode design marks a significant advancement in the field, enabling highly efficient UOR and energy-efficient hydrogen production. Our approach paves the way for scalable, cost-effective solutions that couple renewable energy generation with effective wastewater treatment. Full article
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18 pages, 2241 KiB  
Article
Optimization of a Monopolar Electrode Configuration for Hybrid Electrochemical Treatment of Real Washing Machine Wastewater
by Lidia C. Espinoza, Angélica Llanos, Marjorie Cepeda, Alexander Carreño, Patricia Velásquez, Brayan Cruz, Galo Ramírez, Julio Romero, Ricardo Abejón, Esteban Quijada-Maldonado, María J. Aguirre and Roxana Arce
Int. J. Mol. Sci. 2025, 26(13), 6445; https://doi.org/10.3390/ijms26136445 - 4 Jul 2025
Viewed by 322
Abstract
This study focuses on the design and optimization of a monopolar electrode configuration for the hybrid electrochemical treatment of real washing machine wastewater. A combined electrocoagulation (EC) and electro-oxidation (EO) system was optimized to maximize pollutant removal efficiency while minimizing energy consumption. The [...] Read more.
This study focuses on the design and optimization of a monopolar electrode configuration for the hybrid electrochemical treatment of real washing machine wastewater. A combined electrocoagulation (EC) and electro-oxidation (EO) system was optimized to maximize pollutant removal efficiency while minimizing energy consumption. The monopolar setup employed mixed metal oxide (MMO) and aluminum anodes, along with a stainless steel cathode, operating under controlled conditions with sodium chloride as the supporting electrolyte. An applied current density of 15 mA cm−2 achieved 90% chemical oxygen demand (COD) removal, 98% surfactant degradation, complete turbidity reduction within 120 min, and pH stabilization near 8. Additionally, electrochemical disinfection achieved <2 MPN/100 mL, with no detectable phenols and the presence of organic anions such as oxalate and acetate. These results demonstrate the effectiveness of an optimized monopolar EC–EO system as a cost-efficient and sustainable strategy for wastewater treatment and potential water reuse. Further studies should focus on refining energy consumption and monitoring reaction by-products to enhance large-scale applicability. Full article
(This article belongs to the Special Issue Ion and Molecule Transport in Membrane Systems, 6th Edition)
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19 pages, 3483 KiB  
Article
Preparation of CF-NiO-PANI Electrodes and Study on the Efficiency of MFC in Recovering Potato Starch Wastewater
by Yiwei Han, Jingyuan Wang, Liming Jiang, Jiuming Lei, Wenjing Li, Tianyi Yang, Zhijie Wang, Jinlong Zuo and Yuyang Wang
Coatings 2025, 15(7), 776; https://doi.org/10.3390/coatings15070776 - 30 Jun 2025
Viewed by 268
Abstract
Microbial Fuel Cell (MFC) is a novel bioelectrochemical system that catalyzes the oxidation of chemical energy in organic waste and converts it directly into electrical energy through the attachment and growth of electroactive microorganisms on the electrode surface. This technology realizes the synergistic [...] Read more.
Microbial Fuel Cell (MFC) is a novel bioelectrochemical system that catalyzes the oxidation of chemical energy in organic waste and converts it directly into electrical energy through the attachment and growth of electroactive microorganisms on the electrode surface. This technology realizes the synergistic effect of waste treatment and renewable energy production. A CF-NiO-PANI capacitor composite anode was prepared by loading polyaniline on a CF-NiO electrode to improve the capacitance of a CF electrode. The electrochemical characteristics of the composite anode were evaluated using cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS), and the electrode materials were analyzed comprehensively by scanning electron microscopy (SEM), energy diffusion spectrometer (EDS), and Fourier transform infrared spectroscopy (FTIR). MFC system based on CF-NiO-PANI composite anode showed excellent energy conversion efficiency in potato starch wastewater treatment, and its maximum power density increased to 0.4 W/m3, which was 300% higher than that of the traditional CF anode. In the standard charge–discharge test (C1000/D1000), the charge storage capacity of the composite anode reached 2607.06 C/m2, which was higher than that of the CF anode (348.77 C/m2). Microbial community analysis revealed that the CF-NiO-PANI anode surface formed a highly efficient electroactive biofilm dominated by electrogenic bacteria (accounting for 47.01%), confirming its excellent electron transfer ability. The development of this innovative capacitance-catalytic dual-function anode material provides a new technical path for the synergistic optimization of wastewater treatment and energy recovery in MFC systems. Full article
(This article belongs to the Section Environmental Aspects in Colloid and Interface Science)
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21 pages, 4658 KiB  
Article
Potentiostatic Plasma Electrolytic Oxidation (PEO) of Aluminum Alloy AA6082: Effect of Electrical Input on Coating Microstructure and Corrosion Resistance
by Alberto Berardi, Matteo Gamba, Luca Paterlini, Federica Ceriani and Marco Ormellese
Coatings 2025, 15(6), 653; https://doi.org/10.3390/coatings15060653 - 29 May 2025
Viewed by 541
Abstract
Aluminum alloy AA6082 (Al-Si-Mg) is a lightweight alloy that requires thick barrier coatings to be protected from localized corrosion. Plasma Electrolytic Oxidation (PEO) coating is a common anodic surface treatment used for growing protective oxides; the main process variables of PEO are the [...] Read more.
Aluminum alloy AA6082 (Al-Si-Mg) is a lightweight alloy that requires thick barrier coatings to be protected from localized corrosion. Plasma Electrolytic Oxidation (PEO) coating is a common anodic surface treatment used for growing protective oxides; the main process variables of PEO are the composition of the electrolytic solution and the electrical input. This work focuses on the optimization of the electrical input by comparing different coatings produced by potentiostatic PEO at the effective potential of 350 V, applied by different combinations of voltage ramps with various slopes and maintenance times at the fixed potential. All processes lasted five minutes. The innovative character of this research work is the evaluation of the combined effect of the anodizing voltage and its different trends with time on the coating structure and morphology. The corrosion resistance of coated AA6082 is assessed in contact with chlorides, reproducing seawater. The resulting anodic coatings were compared in terms of structure, composition (thickness, XRD, SEM-EDS) and corrosion resistance (potentiodynamic polarization and electrochemical impedance spectroscopy), finding that longer maintenance at high anodizing potentials promotes localized high-energy plasma discharges, producing larger pores and thicker, but less protective coatings. Results show that the coating thickness increases with the maintenance time (maximum thickness value~17.6 μm). Shorter maintenance periods and longer voltage ramps lead to a lower surface porosity and enhanced corrosion performances of the oxide. The thinnest and least porous coating exhibits the best corrosion behavior (CR~1.1 μm/year). Full article
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14 pages, 3974 KiB  
Article
Surface Oxygen Vacancy Modulation of Nanostructured Li-Rich Mn-Based Oxides for Lithium-Ion Batteries
by Jinxia Nong, Xiayan Zhao, Fangan Liang, Shengkun Jia and Zhengguang Zou
Materials 2025, 18(11), 2537; https://doi.org/10.3390/ma18112537 - 28 May 2025
Viewed by 559
Abstract
Li-rich Mn-based cathode materials are considered potential cathode materials for next-generation lithium-ion batteries due to their outstanding theoretical capacity and energy density. Nonetheless, challenges like oxygen loss, transition metal migration, and structural changes during cycling have limited their potential for commercialization. The work [...] Read more.
Li-rich Mn-based cathode materials are considered potential cathode materials for next-generation lithium-ion batteries due to their outstanding theoretical capacity and energy density. Nonetheless, challenges like oxygen loss, transition metal migration, and structural changes during cycling have limited their potential for commercialization. The work in this study employed a straightforward heat treatment to generate oxygen vacancies. This process led to the development of a spinel phase on the surface, which improved Li+ diffusion and boosted the electrochemical performance of Li-rich Mn-based oxides. The results demonstrate that the treated Li1.2Mn0.54Ni0.13Co0.13O2 exhibits an initial specific capacity of 247 mAh·g−1 at 0.2C, as well as a reversible capacity of 224 mAh·g−1 after 100 cycles, with a capacity retention of 90.7%. The voltage decay is 1.221 mV per cycle under 1C long-term cycling conditions, indicating excellent cycling stability and minimal voltage drop. Therefore, this strategy of engineering through nanoscale oxygen vacancies provides a new idea for the development of high-stability layered oxide anodes and provides a reference for the development and application of new energy materials. Full article
(This article belongs to the Section Energy Materials)
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18 pages, 4175 KiB  
Article
Co-Doped Ni@Ni(OH)2 Core–Shell Catalysts for Dual-Function Water and Urea Oxidation
by Saba A. Aladeemy, Maged N. Shaddad, Talal F. Qahtan, Abdulrahman I. Alharthi, Kamal Shalabi, Abdullah M. Al-Mayouf and Prabhakarn Arunachalam
Catalysts 2025, 15(5), 474; https://doi.org/10.3390/catal15050474 - 12 May 2025
Viewed by 633
Abstract
Crystalline–amorphous core–shell-like heterostructures have attracted considerable attention in electrocatalysis due to their unique electronic and structural properties; however, tuning the surface composition of the amorphous shell remains a major challenge. In this work, we report a simple, low-cost, one-pot hydrazine-assisted chemical deposition method [...] Read more.
Crystalline–amorphous core–shell-like heterostructures have attracted considerable attention in electrocatalysis due to their unique electronic and structural properties; however, tuning the surface composition of the amorphous shell remains a major challenge. In this work, we report a simple, low-cost, one-pot hydrazine-assisted chemical deposition method for synthesizing a series of Co-doped Ni@Ni(OH)2 catalysts with a crystalline Ni core and an amorphous Ni(OH)2 shell. Among the prepared catalysts, the sample containing 10 wt.% cobalt (denoted as b-Co-doped Ni@Ni(OH)2) exhibited the highest electrocatalytic activity toward both the oxygen evolution reaction (OER) and the urea oxidation reaction (UOR). In 1.0 M KOH, the b-Co-doped Ni@Ni(OH)2 catalyst achieved a 40 mV lower overpotential at 50 mA·cm−2 compared to undoped Ni@Ni(OH)2 for the OER. For the UOR in 0.33 M urea/1.0 M KOH, it delivered approximately twice the anodic current density relative to the undoped sample, along with improved reaction kinetics as evidenced by a Tafel slope of 70.7 mV·dec−1. This performance enhancement is attributed to the optimized core–shell-like architecture, cobalt doping-induced electronic modulation, increased electrochemically active surface area, and improved charge transfer efficiency. Overall, this study demonstrates a promising and scalable strategy for designing advanced Ni-based bifunctional catalysts for sustainable energy conversion and wastewater treatment applications. Full article
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15 pages, 1552 KiB  
Article
Recovery of Effective Acid from Waste Generated in the Anodic Oxidation Polishing Process
by Haiyang Li, Kangping Cui and Wenming Wu
Water 2025, 17(9), 1322; https://doi.org/10.3390/w17091322 - 28 Apr 2025
Viewed by 441
Abstract
The high treatment costs associated with wastewater and waste solutions produced by the anodic oxidation polishing section significantly limit industry development. To address this challenge, the present study investigates the characteristics of polishing wastewater and waste solutions, employing extraction and ion exchange combined [...] Read more.
The high treatment costs associated with wastewater and waste solutions produced by the anodic oxidation polishing section significantly limit industry development. To address this challenge, the present study investigates the characteristics of polishing wastewater and waste solutions, employing extraction and ion exchange combined with diffusion dialysis to recover effective acids. For waste tank solutions, single and dual solvent extraction experiments were conducted to determine the optimal extraction system. Electrostatic potential and interaction region indicator (IRI) analyses were performed to provide theoretical justification. Regarding cleaning wastewater, resin adsorption was applied to selectively remove aluminium ions from waste acid solutions, facilitating effective acid recovery. Static and dynamic adsorption–desorption experiments were initially performed to identify suitable resins. Subsequently, optimised parameters—including adsorption and desorption concentrations, volumes, and flow rates—were systematically established through conditional experiments, and diffusion dialysis was applied to recover acids from the desorbed solutions. The experimental results indicate that tributyl phosphate (TBP) emerged as the optimal single extractant, achieving an effective acid extraction rate of 88.67% under a solvent ratio of 4:1 at a room temperature of 28 °C. A binary solvent system, composed of TBP with 20% sulfonated kerosene, demonstrated superior engineering feasibility due to its reduced viscosity and satisfactory extraction rate of 82.19%. Moreover, adsorption–desorption tests confirmed that the resin-based method effectively recovered acids from cleaning wastewater. Specifically, under optimal operational conditions—downstream adsorption at 0.3–0.5 bed volumes (BV) and 1.0 BV/h, coupled with counter-current desorption at 2 BV and 2.4 BV/h—the acid recovery rate reached ≥95% while removing ≥90% of aluminium ions. Additionally, employing 20% sulfuric acid solution for desorption in diffusion dialysis enabled cyclic desorption. Consequently, this study successfully achieved acid reuse and substantially lowered wastewater treatment costs, representing a promising advancement for anodic oxidation polishing processes. Full article
(This article belongs to the Section Wastewater Treatment and Reuse)
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17 pages, 5376 KiB  
Article
Advancements in Anode Slime Treatment: Effects of pH, Temperature, and Concentration of ClO/OH on Selenium Dissolution from Decopperized Anode Slimes
by Evelyn Melo and Álvaro Jaldín
Minerals 2025, 15(5), 442; https://doi.org/10.3390/min15050442 - 25 Apr 2025
Viewed by 402
Abstract
Selenium has been classified as a strategic element as it is required for the technology and energy industry. It is not found in abundance in the Earth’s crust, which is why about 90% of selenium is obtained from the treatment of anode slimes, [...] Read more.
Selenium has been classified as a strategic element as it is required for the technology and energy industry. It is not found in abundance in the Earth’s crust, which is why about 90% of selenium is obtained from the treatment of anode slimes, which are a by-product of copper mining. In recent years, several hydrometallurgical treatments have been investigated; as a result, this article presents an alternative proposal using an alkaline-oxidizing medium (ClO/OH). The Taguchi method was used to design an experiment to evaluate the changes in the conditions and interactions found in previous studies with regard to the ClO concentration, temperature, and pH. The best combination of conditions was a ClO concentration between 0.53 and 0.68 M, pH between 11.0 and 11.5, and temperature of 55 °C, with which selenium dissolution values between 91.8 and 94.2% were achieved. According to the SEM/EDS analysis, it is evident that an increase in temperature allowed an increase in the selenium reaction, and the selenium was not trapped in the AgCl layer formed by the same selenium dissolution reaction; the slowness of the selenium dissolution mainly depends on the low availability of sodium hypochlorite over time. Full article
(This article belongs to the Special Issue Hydrometallurgical Treatments of Copper Ores, By-Products and Waste)
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