Search Results (165)

In recent years, significant attention has been directed toward the development of coating materials capable of tailoring surface properties for various functional applications. Transition metal nitrides, in particular, have garnered interest due to their superior physical and chemical properties, including high hardness, excellent wear resistance, and strong corrosion resistance. In this study, a fabrication process for CrN-based thin films was developed by combining reactive direct current magnetron sputtering (dcMS) with post-deposition annealing in air. CrN coatings were deposited by reactive dcMS using different argon-nitrogen (Ar:N₂) gas ratios (4:1, 3:1, 2:1, and 1:1), followed by annealing at 550 °C for 1.5 h in ambient air. XRD and EDS analysis revealed that this treatment results in the formation of a composite phase comprising CrN and Cr₂O₃. The resulting coating exhibited favorable mechanical and tribological properties, including a maximum hardness of 12 GPa, a low wear coefficient of 0.254 and a specific wear rate of 7.05 × 10⁻⁶ mm³/N·m, making it a strong candidate for advanced protective coating applications. Full article

In this study, we investigate the optical and structural properties of Cu-doped β-Ga₂O₃ nanostructures synthesized via a hydrothermal method, followed by annealing in ambient O₂. Different Cu doping concentrations (0, 1.6, and 4.8 at.%) are introduced to examine their effects on the crystal structure, chemical state, and optical bandgap of β-Ga₂O₃. X-ray diffraction (XRD) analysis reveals that the host β-Ga₂O₃ crystal structure is preserved at lower doping levels, whereas secondary phases (Ga₂CuO₄) appear at higher doping concentrations (4.8 at.%). X-ray photoelectron spectroscopy (XPS) confirms the presence of Cu²⁺ ions in both lattice substitution sites and surface-adsorbed hydroxylated species (Cu(OH)₂). The optical bandgap of β-Ga₂O₃ is found to decrease with increasing Cu concentration, likely due to the formation of localized states or secondary phases. These findings demonstrate the tunability of the optical properties of β-Ga₂O₃ via Cu doping, providing insights into the incorporation mechanisms and their impact on structural and electronic properties. Full article

This work provides a comprehensive investigation into the synergistic effects of zirconium and oxygen on the microstructural evolution, high-temperature oxidation resistance, and mechanical properties of γ-phase Ti52AlxZr alloys (x = 0, 0.5, 1, and 2 at.%) under systematically controlled oxygen concentrations. Unlike prior studies that have examined these alloying elements in isolation, this study uniquely decouples the contributions of interstitial (oxygen) and substitutional (zirconium) solutes by employing low (LOx) and high (HOx) oxygen levels. Alloys were synthesized via vacuum arc melting and subsequently subjected to homogenization annealing at 1250 °C for 100 h to ensure phase and microstructural stability. Characterization techniques including scanning electron microscopy (SEM), X-ray diffraction (XRD), and electron backscatter diffraction (EBSD) were employed to elucidate phase constitution and grain morphology. Zirconium addition was found to stabilize the γ-TiAl matrix, suppress α₂-phase formation, and promote grain coarsening in LOx specimens. Conversely, elevated oxygen concentrations led to α₂-phase precipitation along grain boundaries. Mechanical testing, comprising Vickers hardness and uniaxial compression at ambient and elevated temperatures (800 °C), revealed that both zirconium and oxygen significantly enhanced strength and hardness, with Ti52Al2Zr delivering optimal mechanical performance. Moreover, zirconium substantially improved oxidation resistance by promoting the formation of a thinner, adherent Al₂O₃ scale while simultaneously inhibiting TiO₂ growth. Collectively, the findings demonstrate the critical role of zirconium in engineering advanced γ-TiAl-based intermetallics with superior high-temperature structural integrity and oxidation resistance. Full article

This study aims to comprehensively assess the suitability of post-processing annealing (at 900–1200 °C) for enhancing the key properties of 316L steel fabricated via laser powder bed fusion (LPBF). It adopts a holistic approach to investigate the annealing-driven evolution of microstructure–property relationships, focusing on tensile properties, nanoindentation hardness and modulus, impact toughness at ambient and cryogenic temperatures (−196 °C), and the corrosion resistance of LPBF 316L. Annealing at 900–1050 °C reduced tensile strength and hardness, followed by a moderate increase at 1200 °C. Conversely, ductility and impact toughness peaked at 900 °C but declined with the increasing annealing temperature. Regardless of the annealing temperature and testing conditions, LPBF 316L steel fractured through a mixed transgranular/intergranular mechanism involving dimple formation. The corrosion resistance of annealed steel was significantly lower than that in the as-built state, with the least detrimental effect being observed at 1050 °C. These changes resulted from the complex interplay of annealing-induced structural transformations, including elimination of the cellular structure and Cr/Mo segregations, reduced dislocation density, the formation of recrystallized grains, and the precipitation of nano-sized (MnCrSiAl)O₃ inclusions. At 1200 °C, an abundant oxide formation strengthened the steel; however, particle coarsening, combined with the transition of (MnCrSiAl)O₃ into Mo-rich oxide, further degraded the passive film, leading to a sharp decrease in corrosion resistance. Overall, post-processing annealing at 900–1200 °C did not comprehensively improve the combination of LPBF 316L steel properties, suggesting that the as-built microstructure offers a favorable balance of properties. High-temperature annealing can enhance a particular property while potentially compromising other performance characteristics. Full article

Hydrogen sensors play a crucial role in ensuring safety in various industrial applications. In this study, we demonstrated the use of a room-temperature hydrogen gas sensor based on Pt-nanoparticle-decorated TiO₂ nanorods (TiO₂ NRs/Pt NP). The TiO₂ NRs were synthesized via a hydrothermal method, followed by Pt deposition using sputtering and thermal annealing. Under UV illumination, the TiO₂ NR/Pt NP gas sensor exhibited a remarkable response of 2.4 at a 1% hydrogen concentration, which is approximately 5.9 times higher than that of bare TiO₂ NRs measured in the dark. This enhancement is attributed to the synergistic effect of Pt NPs, which promote charge separation and spillover for oxygen molecules, and UV activation, which generates additional carriers. Moreover, the sensor demonstrated stable and reliable detection of hydrogen concentrations up to 1% without the need for external heating, underscoring its practical applicability under ambient conditions. These results demonstrate that TiO₂ NRs/Pt NP, combined with UV activation, provide a promising approach for highly sensitive and room-temperature hydrogen detection, offering significant potential for hydrogen monitoring and hydrogen energy systems. Full article

Formaldehyde, a pervasive indoor air pollutant posing significant health risks, has driven extensive research into advanced mitigation strategies to ensure safer living environments. Herein, this study presents a synthesis method for the large-scale production of hydrogenated TiO₂ (P25) loaded with PtAu nanoalloys (P25(H)-PtAu), using a combination of ball milling and high-temperature annealing. Hydrogenation-induced defect-rich TiO₂ efficiently improves visible light absorption, enhancing the utilization of visible light in photocatalytic reactions. Mechanochemical ball milling was employed to prepare ultrasmall PtAu nanoalloys with a size of 3.7 ± 0.1 nm, which were uniformly dispersed on the surface of P25(H). Density functional theory (DFT) results indicate that PtAu nanoalloys synergistically enhance charge separation via Schottky junctions and surface reaction kinetics by optimizing reactant adsorption. As a result, P25(H)-PtAu achieves industrially relevant formaldehyde removal efficiency (97.8%) under ambient light conditions while maintaining scalability (10 g batches). This work provides a scalable framework for developing manufacturable photocatalysts, with immediate applications in heating, ventilation and air conditioning systems, and air purifiers. Full article

Perovskite solar cells have garnered significant attention due to their outstanding optoelectronic properties, ease of fabrication, and cost-effectiveness, making them a promising candidate for next-generation photovoltaic technologies. However, CsPbIBr₂-based perovskites currently face critical challenges regarding their limited efficiency and relatively poor long-term stability, hindering their broader commercial applications. In this study, we systematically investigated the morphological effects induced by different solvents, including dimethylformamide (DMF), N-methyl-2-pyrrolidone (NMP), and dimethyl sulfoxide (DMSO), on the formation and characteristics of lead bromide (PbBr₂) complexes. Further optimization was achieved through the innovative incorporation of trimesoyl chloride (TMC) doping into the perovskite precursor solution. The optimized precursor solution was subsequently processed using a spin-coating and annealing method, resulting in high-quality CsPbIBr₂ perovskite thin films with improved morphological and optoelectronic properties. The experimental results demonstrated a remarkable enhancement in power conversion efficiency (PCE), with an increase from an initial value of 6.2% up to 10.2%. Furthermore, the optimized CsPbIBr₂ solar cells exhibited excellent stability, maintaining over 80% of their initial efficiency after continuous aging for 250 h in ambient air conditions. This study presents an effective strategy for the controlled morphological and compositional engineering of wide-bandgap perovskite materials, providing a significant step forward in the advancement of perovskite photovoltaic technology. Full article

Nanosecond laser ablation effectively modifies Cu-ETP copper surfaces by controlling wettability and microstructure. This study examines the effects of nanosecond fiber laser processing and subsequent oxidation on surface evolution. The analyzed parameters include fluence (25.46–1018.59 J/cm²), wavelength (1064 nm), repetition rate (25–1000 kHz), and pulse duration (2–500 ns). To investigate high energy densities, fluence values were set above typical ablation thresholds, inducing hierarchical surface structures affecting wettability. Post-ablation oxidation was examined under two conditions: natural oxidation in ambient air and accelerated oxidation via low-temperature annealing (200 °C) in air. Contact angle measurements revealed that over time, the initially hydrophilic (θ < 90°) laser-textured surfaces exhibited a transition toward hydrophobicity (θ > 90°), which can be attributed to the adsorption of airborne organic compounds rather than oxidation alone. In contrast, annealing significantly accelerated hydrophobicity, attributed to controlled copper oxide growth. SEM and EDS analyses confirmed that higher fluences enhanced roughness and oxidation, forming multi-scale textures and oxide layers, which influenced water repellency. These findings demonstrate that high-fluence laser ablation, combined with controlled oxidation, enables precise wettability engineering. This method provides an efficient strategy for tuning surface properties, offering potential applications in anti-corrosion coatings, self-cleaning surfaces, and heat exchangers, where hydrophobicity and durability are essential. Full article

Perovskite-type materials containing Bi³⁺ cations at A sites are interesting from the viewpoints of applications and fundamental science as the lone pair of Bi³⁺ cations often stabilizes polar, ferroelectric structures. This can be illustrated by a lot of discoveries of different new functionalities in bulk and thin films of BiFeO₃ and its derivatives. In this work, we investigated solid solutions of BiCr_1−xFe_xO₃ with 0.1 ≤ x ≤ 0.4 prepared by a high-pressure (HP) method and post-synthesis annealing at ambient pressure (AP). HP-BiCr_1−xFe_xO₃ modifications with 0.1 ≤ x ≤ 0.3 were mixtures of two phases with space groups C2/c and Pbam, and the amount of the C2/c phase decreased with increasing x. The amount of the C2/c phase was also significantly decreased in AP-BiCr_1−xFe_xO₃ modifications, and the C2/c phase almost disappeared in AP-BiCr_1−xFe_xO₃ with 0.2 ≤ x ≤ 0.3. Fundamental, strong reflections of HP-BiCr_1−xFe_xO₃ and AP-BiCr_1−xFe_xO₃ were almost unchanged; on the other hand, weak superstructure reflections were different and showed clear signs of strong anisotropic broadening and incommensurate positions. These structural features prevented us from determining their room-temperature structures. On the other hand, HP-BiCr_1−xFe_xO₃ and AP-BiCr_1−xFe_xO₃ showed high-temperature structural phase transitions to the GdFeO₃-type Pnma modification at T_srt = 450 K (x = 0.1), T_srt = 480 K (x = 0.2), T_srt = 510 K (x = 0.3), and T_srt = 546 K (x = 0.4). Crystal structures of the GdFeO₃-type Pnma modifications of all the samples were investigated by synchrotron powder X-ray diffraction. Magnetic properties of HP-BiCr_1−xFe_xO₃ and AP-BiCr_1−xFe_xO₃ were quite close to each other (HP vs. AP), and the x = 0.2 samples demonstrated negative magnetization phenomena without signs of the exchange bias effect. Full article

In this work, we report the properties of molybdenum disulfide (MoS₂) thin films deposited on the p-type silicon substrate using RF magnetron sputtering. The structural, vibrational and morphological properties of MoS₂ thin films were investigated using the Raman spectroscopy, X-ray diffraction technique (XRD), atomic force microscope (AFM) and scanning electron microscope (SEM). Raman spectroscopy result showed the appearance of broad E¹_2g and A_1g Raman peaks even without DC biasing the substrate and becomes sharp and distinct when the substrate is DC biased at 60 V. Post-deposition annealing in sulfur ambient resulted in sharp and distinct Raman E¹_2g and A_1g peaks confirming the formation of MoS₂ thin film and improved Mo-S bonding on the top surface. X-ray diffraction spectra of the samples validates the formation of MoS₂ thin film with the appearance of [002] XRD peak, when the substrates are biased. Improved morphological effects with the reduction in nano-sized defects, advent of continuous film and low surface rms roughness value of 0.872 nm, were observed on samples deposited with substrate biasing and post sulfur annealing. A back-gated thin film transistor was fabricated with Al as source-drain contacts and MoS₂ as the semiconducting channel. The fabricated transistor exhibited p-type transfer characteristics with threshold voltage of −3.8 V. As a result of annealing and ambient exposure, MoO₃ fragments on the top of thinned MoS₂ layer resulted in extraction of hole from MoS₂, resulting in the p-type behavior in the fabricated thin film transistor. The combination of XRD analysis, Raman measurements and EDS data of the film confirmed MoO₃ inclusions in the MoS₂ thin film. Full article

The main goal of this contribution is to evaluate the mechanical properties, strengthening contributions and microstructure development of austenitic stainless steel AISI 316 LN with high nitrogen content in the states characterized as the initial state and the states after rolling with different thickness deformations. The initial state was represented by solution annealing (777 K/60 min). The deformation state was characterized by rolling thickness reductions carried out at ambient temperature (T_A = 295 K) with deformations in the range ε ∈ (0; 50> [%]. Studies of microstructures, mechanical properties and strengthening contributions before and after rolling were carried out. The initial state after solution annealing was as follows: offset yield strength R_p0.2 = 325 MPa, elongation A5 = 49% and diameter of grain size d = 214 μm. The state after ambient rolling with thickness deformation ε = 50% was as follows: R_p0.2 = 994 MPa, A5 = 4% and d = 64 μm. The maximum contribution to strengthening after rolling processing with 50% thickness deformation was dislocations (∆ R _{P0.2_DS} = 560 MPa) followed by twins (∆ R _{P0.2_DT} =140 MPa). Full article

The present study focuses on advancing one of the most popular AM techniques, namely, laser powder bed fusion (LPBF) technology, which has the ability to produce complex geometry parts with minimum material waste but continues to face challenges in minimizing the surface roughness. For this purpose, a novel hybrid manufacturing technology, which applies in a single setup (in-envelope) both LPBF technology and high-speed machining, was examined in this research for the fabrication of tensile specimens with three different surface finish conditions: as-built, hybrid (in-envelope machining) and post-machining (out-of-envelope) on Inconel^® alloy 718, hereafter referred to as IN718. As the application of the IN718 alloy in service is typically specified in the precipitation-hardened condition, three different heat treatments were applied to the tensile specimens based on the most promising thermal cycles identified previously for room-temperature tensile properties by the authors. The as-built (AB) specimens had the highest average surface roughness (R_a) of 5.1 μm ± 1.6 μm, which was a significant improvement (five-fold) on the hybrid (1.0 μm ± 0.2 μm) and post-machined (0.8 μm ± 0.5 μm) surfaces. The influence of this surface roughness on the mechanical properties was studied both at ambient temperature and at 650 °C, which is close to the maximum service temperature of this alloy. Regardless of the surface conditions, the room-temperature mechanical properties of the as-fabricated IN718 specimens were within the range of properties reported for standard wrought IN718 in the annealed condition. Nonetheless, detailed examination of the strain localization behavior during tensile testing using digital image correlation showed that the IN718 specimens with AB surfaces exhibited lower ductility (global and local) relative to the hybrid and post-machined ones, most likely due to the higher surface roughness and near-surface porosity in the former. At 650 °C, even though the mechanical properties of all the heat-treated IN718 specimens surpassed the minimum specifications for the wrought precipitation-hardened IN718, the AB surface condition showed up to 4% lower strength and 33–50% lower ductility compared with the hybrid and PM surface conditions. Microfocus X-ray computed tomography (µXCT) of the fractured specimens revealed the presence of numerous open cracks on the AB surface and a predisposition for the near-surface pores to accelerate rupture, leading to premature failure at lower strains. Full article

The aim of the present paper is to propose an innovative, one-step and sustainable process allowing us to obtain almost 10 kg/week of pure and crystalline simonkolleite nanoparticles (SK NPs) in only 8 min of reaction, working in water, under ambient conditions of pressure/temperature, guaranteeing at the same time low environmental impact and a high yield of NP production. In addition, the obtained NPs can also act as ZnO precursors at ambient temperature, and this result supports the sustainability of the process considering that, generally, the production of ZnO from SK occurred via annealing at high temperatures. The SK NPs appeared pure and crystalline, characterized by a highly uniform hexagonal lamellar feature. Each lamella is composed of an ordered assembly of very small monodispersed primary NPs, with a size in the range 3–8 nm. The SK NPs exhibited a surface area of up to 41 m²/g, the highest value recorded in the literature, revealing that pore size distribution mainly peaked between 3 and 20 nm. Full article

A multipronged approach to the refined mechanochemical synthesis of the semiconductor kesterite Cu₂ZnSnS₄ with minimal quantities of adventitious oxygen as well as to optimizing handling procedures from that angle is described. Three precursor systems are used to provide a pool of freshly made cubic prekesterite nanopowders with no semiconductor properties and the thermally annealed at 500 °C tetragonal kesterite nanopowders of the semiconductor. Based on the previously reported high propensity of such nanopowders to long-term deteriorating oxidation in ambient air, suitable modifications of all crucial synthesis steps are implemented, which are directed toward excluding or limiting the materials’ exposure to air. The nanopowders are comprehensively characterized by powder XRD, FT-IR/Raman/UV-Vis spectroscopies, solid-state ⁶⁵Cu/¹¹⁹Sn MAS NMR, TGA/DTA-QMS analysis, SEM, BET/BJH specific surface area, and helium density determinations, and, significantly, are directly analyzed for oxygen and hydrogen contents. The important finding is that following the anaerobic procedures and realistically minimizing the materials’ exposure to air in certain manipulation steps results in the preparation of better oxidation-resistant nanopowders with a dramatic relative decrease in their oxygen content than previously reported. The adherence to the strict synthesis conditions that limit contact of the no-oxygen-containing kesterite nanopowders with ambient air is emphasized. Full article

In recent years, third-generation solar cells have experienced a remarkable growth in efficiency, making them a highly promising alternative energy solution. Currently, high-efficiency solar cells often use top electrodes fabricated by thermal evaporation, which rely on high-cost and high energy-consumption vacuum equipment, raising significant concerns for mass production. This study develops a method for fabricating silver electrodes using the screen-printing process, aiming to achieve solar cell production through an all-solution coating process. By selecting appropriate blocking-layer materials and optimizing the process, we have achieved device efficiencies for organic photovoltaics (OPVs) with screen-printed silver electrodes comparable to those with silver electrodes fabricated by thermal evaporation. Furthermore, we developed a method to cure the silver ink using near-infrared (NIR) annealing, significantly reducing the curing time from 30 min with hot air annealing to just 5 s. Additionally, by employing sheet-to-sheet (S2S) slot-die coating, we scaled up the device area and completed module development, successfully verifying stability in ambient air. We have also extended the application of screen-printed silver electrodes to perovskite solar cells (PSCs). Full article