Search Results (63)

Platinum group metals (PGMs: Pt, Pd, Rh, Ru, Os, Ir) are critical strategic metals. Spent automotive catalysts (SACs) represent one of the most significant secondary sources of PGMs, and their recovery is essential for alleviating the supply–demand imbalance. In the recycling chain, pyrometallurgical processing of SACs generates Fe-Si-based alloy concentrates (termed Fe−Si−PGMs), serving as an important yet challenging intermediate resource for PGM recovery. This review first summarizes the pyrometallurgical and hydrometallurgical processes used for recovering PGMs from SACs, before shifting its focus to the treatment technologies for PGMs in Fe–Si–PGMs alloy. These techniques, including direct extraction, extraction following desilication (via alkaline roasting, slagging, or hydrometallurgical routes), and in situ mechanochemical extraction, are critically evaluated in terms of their advantages and limitations. Furthermore, given that the accurate quantification of trace-level yet high-value PGMs represents another key challenge in the recovery chain due to complex sample matrices, this work systematically outlines and compares the analytical methods commonly employed, such as fire assay, spectroscopic and mass spectrometric techniques, electrochemical methods, and alkali fusion. Finally, several recommendations are provided regarding PGM recovery from SACs, with emphasis on Fe−Si−PGMs alloy processing and analytical methods for PGMs. Full article

Coal-fired fly ash poses both environmental challenges and resource utilization potential. In this study, a fly ash-based geopolymer ecological remediation material (MFA-MB) was synthesized from fly ash and bentonite through alkaline roasting activation, montmorillonite acidification, and alkali-activated polycondensation. The structural characteristics and Cr(VI) adsorption performance of MFA-MB were systematically investigated. Compared with raw fly ash, MFA-MB exhibited a more developed mesoporous structure, increased surface activity, and enhanced specific surface area from 19.473 m²/g to 30.813 m²/g. Adsorption experiments demonstrated that MFA-MB showed enhanced Cr(VI) adsorption affinity and rapid adsorption equilibrium behavior. The adsorption process was exothermic and likely involved combined physical adsorption and surface interaction effects. Field experiments further showed that MFA-MB effectively reduced Cr(VI) accumulation in Chinese cabbage while promoting plant growth. At the optimal dosage, Cr concentrations decreased from 0.145 mg/kg to 0.015 mg/kg in roots and from 0.081 mg/kg to 0.009 mg/kg in leaves. These results suggest that MFA-MB exhibits promising potential for fly ash resource utilization and Cr(VI)-contaminated soil remediation. Full article

The red mud generated during the alumina production process is a highly alkaline solid waste, with a global stockpile exceeding 4 billion tons. Reducing red mud at the source and enhancing its comprehensive utilization are significant global challenges. Herein, we propose a pre-treatment method utilizing co-roasting of bamboo powder and diaspore bauxite. Characterization techniques, including XRD, SEM-EDS, and TESCAN Integrated Mineral Analyzer (TIMA), have demonstrated that roasting modifies the composition and structure of the bauxite. After roasting, diaspore undergoes dehydroxylation and transforms into alumina, while hematite is transformed into magnetite by reducing gases such as CO and CH₄ produced from the pyrolysis of bamboo powder. Simultaneously, the roasting process created cracks in the alumina, resulting in an increased specific surface area and leaching rate of alumina. Under the optimal roasting conditions (diaspore bauxite to bamboo powder ratio of 30:1, 650 °C, 25 min), the roasted bauxite can be subjected to Bayer digestion at 260 °C with the addition of 4% calcium oxide, achieving a relative leaching rate of alumina of 98.8% and reducing red mud production by 17.3% at the source. Magnetic separation enabled the recovery of iron resources from red mud, with the iron concentrate obtained exhibiting a grade of 58.8% and an iron recovery rate of 85.6%, and the final red mud production was reduced by 63.6%, which is beneficial to the sustainable development of the alumina industry. Full article

Chromite beneficiation tailings (CBTs) represent a significant environmental challenge, while simultaneously containing valuable metals that remain largely unrecovered. In this study, a sequential thermochemical–hydrometallurgical route was investigated for selective chromium extraction and the enrichment of platinum group metals (PGMs) from CBTs generated at the Donskoy Mining and Processing Plant. Alkaline sintering with Na₂CO₃ at 1000 °C followed by aqueous leaching enabled the transfer of up to 98%–99% of chromium into solution. The resulting residue was enriched in non-ferrous metals, rare earth elements, and PGMs. Subsequent sulfation roasting and water leaching promoted the dissolution of magnesium, nickel, and rare earth elements, while platinum and palladium remained predominantly in the solid phase, due to their low solubility under the applied conditions. Microstructural analysis using SEM–EPMA revealed that PGMs are selectively concentrated in Ni-bearing micro-inclusions, with local platinum content reaching up to 3.8 wt.% in Ni-rich regions. The proposed sequential processing strategy enables efficient chromium recovery and significant PGM enrichment in the residual phase, demonstrating the potential of CBTs as a secondary resource for integrated metal recovery. Full article

Red mud, a strongly alkaline solid waste generated during alumina production, contains valuable metals including aluminum, iron, titanium, and others. Efficient extraction of these metals is of great significance for promoting circular economy development and regional ecological conservation. This paper proposes a stepwise extraction process involving alkali roasting-water leaching to separate Al from Fe and Ti, hydrochloric acid leaching to separate Fe from Ti, and sulfuric acid leaching to extract Ti. Bayer red mud from Guangxi, China was used as the raw material, and the effects of process parameters on the stepwise leaching of Al, Fe, and Ti were systematically investigated. The overall leaching results indicated that the total leaching rates of Al, Fe, and Ti were 99.61%, 99.02%, and 92.75%, respectively. Through comparative analysis of the chemical composition, phase composition, and micromorphology of the raw red mud, roasted clinker, and leaching residues, the stepwise leaching mechanisms of Al, Fe, and Ti were elucidated. Furthermore, the second-stage acid leachate was hydrolyzed, and the H₂TiO₃ content in the obtained hydrolyzate reached 89.43%, approximately 12 times that of the titanium component in the raw red mud. The Ti hydrolysis recovery rate was 90.41%, and the total Ti recovery rate was 78.65%. Overall, the process enables stepwise extraction of Al, Fe, and Ti, along with the enrichment and recovery of titanium resources, providing an effective reference route for the technical chain of resource utilization of valuable components in red mud. Full article

Metallurgical chromium slag is a hazardous by-product generated during the production of chromium salts and metallic chromium, containing significant amounts of leachable Cr(VI), which poses severe environmental and human health risks. To address this challenge, this study presents an integrated “alkaline roasting, water leaching with impurity removal, glucose reduction and vacuum calcination” process for its direct preparation to nano-pigment-grade Cr₂O₃. The reduction process was systematically optimized by investigating the effects of critical parameters: glucose dosage, HCl concentration, reduction temperature and time. Optimal conditions were established as 2.5 g of C₆H₁₂O₆, 20 mL of 12 M HCl, 55 °C and 4 h, achieving the Cr(VI) reduction efficiency of 99.66%. Comprehensive characterization of the final product via XRD, SEM-EDS and XRF confirmed its high quality. The Cr₂O₃ exhibited a purity of 99.31%, well-developed crystallinity and a uniform sub-micron particle size distribution, fully meeting industrial standards for pigment applications. By substituting conventional hazardous reductants with glucose, this route demonstrates enhanced safety, environmental compatibility and cost-effectiveness. The proposed methodology not only provides a practical and scalable solution for the valorization of hazardous chromium slag but also contributes to the advancement of green processing technologies in the metallurgical sector, supporting the transition towards a circular economy. Full article

Coffee proteins are key precursors of roasting flavor. However, heat-driven changes in the bean proteome remain underexplored. This work aimed to investigate these changes and study proteomic markers of the coffee bean. The green and roasted coffee beans were quantified for their total soluble protein and compared by sodium dodecyl sulfate–polyacrylamide gel electrophoresis (SDS–PAGE) and liquid chromatography–mass spectrometry (LC–MS) proteomics. The protein profiles identified by LC–MS were processed using principal component analysis (PCA) and partial least-squares discriminant analysis (PLS–DA) modeling to identify possible roast-sensitive protein markers. The alkaline-aided aqueous extract protein concentration was reduced from 14–23 g to 3–10 g/100 g dry weight (DW). SDS–PAGE showed dominant 17–26, 34–43, and 55–72 kDa bands weakened after roasting, while high molecular peaks (>180 kDa) were present only in roasted samples. In-solution tryptic digestion yielded nine protein groups. PCA scores revealed partial separation of green and roasted groups, while PLS-DA delivered unambiguous classification (Q² > 0.90 by cross-validation). The variable importance in projection scores highlighted that structural proteins in common plant beans are markedly down-regulated after roasting, indicating heat-induced structural disruption. The identified protein groups represent candidate markers associated with severe thermal treatment and provide possible molecular targets for investigating flavor precursor development. Full article

Lithium is an essential material for lightweight batteries. Traditional mining of soluble salts expanded to include the extraction of hard rocks, which requires their solubilization through roasting. Among hard lithium rocks, spodumene has recently received attention from the scientific community. Its metallurgical processing can be classified according to the type of reagents, as well as the operating temperature and pressure. The use of calcium carbonate as a natural alkali avoids aggressive chemicals such as sulfuric acid or caustic soda. In this article, 0.5 g of jewelry-grade spodumene was loaded into a ceramic crucible with 2.5 g of reducing agent in a tandem of roasting at 1050 °C-1 bar-30 min and leaching with neutral water at 90 °C-1 bar-20 min at a water/clinker mass ratio of 25. Measurements by XRD, ICP-OES, and SEM-EDX suggest a pathway of spodumene cracking because of poor contact with the reductant. Potassium present in the crucible acts as a flux and encapsulates spodumene crystals, causing lithium to end up bound to silica. While lithium metasilicate is barely soluble in water, leaching potassium aluminate hoards in the liquid. The empirical observations were supported with thermodynamic spontaneity studies, which required compiling the mineral properties based on open reference tabulations. Full article

Ochratoxins (OTs) pose a major food safety threat, yet analytical methodologies and regulations focus almost exclusively on ochratoxin A (OTA), overlooking the toxic analogues OTB and OTC, especially in complex coffee and spice matrices. The present study addressed this gap by first systematically confirming the high cross-reactivity (>85%) of commercial OTA immunoaffinity columns (IACs) toward OTB and OTC. It was identified that conventional alkaline methanol extraction caused OTC degradation, and subsequently a stable and unified acetonitrile-water (8/2, v/v) extraction protocol was developed. To overcome severe matrix interference endemic to these foods, a novel 0.5% Tween-20-PBS IAC load and wash procedure was optimized. The resulting method was fully validated in representative roasted coffee and pepper matrices on both HPLC-FLD and UHPLC-MS/MS platforms, demonstrating excellent linearity (r > 0.999), accuracy (mean recovery 82.00–112.51%), and precision (RSD% ≤ 8.81%) across three spiked levels (0.3, 5, 10 µg/kg). While UHPLC-MS/MS achieved higher sensitivity (LOQs 0.1 µg/kg) than that of HPLC-FLD (LOQs 0.3 µg/kg), with isotope internal standards essential for correcting significant matrix effects. Application to forty commercial coffee and spice samples (19 coffee, 21 spice) revealed OTA contamination in 47.5% of products (up to 3.46 µg/kg) and co-occurrence of OTA/OTB in 3 of 8 cumin samples. This work establishes the first comprehensively validated IAC-based method for multi-OTs in complex foods, facilitating an urgently needed, robust tool for comprehensive risk assessment. Full article

Refractory gold and silver ores present significant challenges because precious metals are encapsulated within sulfide matrices, severely limiting extraction by conventional cyanidation. In this study, a pyritic concentrate from the Bacis Mine (Durango, Mexico) was characterized and subjected to two oxidative pretreatments—roasting and alkaline pressure oxidation—before cyanidation. X-ray diffraction confirmed pyrite to be the dominant phase, with quartz and minor carbonates contributing to the material’s refractory character. Roasting at 550 °C achieved gold and silver extraction of 80% and 70%, respectively, which improved to 89% Au and 74% Ag with the addition of hydrogen peroxide. In contrast, alkaline pressure oxidation at 150 °C and 1 MPa O₂ yielded the highest extraction of 92% for Au and 76% for Ag at 1 h. Thermodynamic analysis using the Fe–S Pourbaix diagram at 80 °C supported these experimental results, showing the destabilization of FeS₂ under oxidizing and moderately alkaline conditions. Overall, this study demonstrates that alkaline pressure oxidation is a technically efficient and environmentally favorable pretreatment for refractory gold ores. Full article

This study evaluates four physicochemical pretreatments—ultra-fine grinding, roasting, alkaline pressure oxidation (POX), and oxidative ammoniacal pre-leaching—for improving gold extraction from a refractory sulfide concentrate produced trough flotation. The gold extraction by direct cyanidation is only ~48.6%, mainly due to the encapsulation of gold by associated minerals. Ultra-fine grinding increased the BET surface area eight-fold but depressed gold dissolution from 74% to 18% due to accelerated thiosulfate decomposition and copper (I) passivation in the presence of a bigger surface area. Oxidative roasting at 750 °C converted pyrite–pyrrhotite to hematite without liberating additional gold, indicating limited benefit from thermal treatment. POX was conducted at 190 °C and 10 bar O₂ dissolved 33% of the solids and yielded only 26% of gold in a thiosulfate leaching step with 50% of the thiosulfate consumption. In contrast, a two-step oxidative ammoniacal conditioning (0.4 M NH₃ + 10 mM Cu²⁺ for 42 h) followed by thiosulfate leaching boosted gold extraction from 71% to 85% while cutting thiosulfate consumption from 48.4 to 29.0 kg t⁻¹. The results demonstrate that among the pretreatments investigated, oxidative ammoniacal pre-leaching provides the most effective and environmentally benign route to unlock encapsulated gold and enhance reagent efficiency for thiosulfate processing of refractory gold ore. Full article

Based on the physicochemical properties of waste phosphate-based rare earth phosphors containing glass, this paper proposes a novel recovery method for rare earth elements (REEs) that integrates pre-enrichment, alkali roasting, and enhanced leaching. Initially, preliminary enrichment of REEs was achieved through sieving to remove silicon (from glass components) and pickling to reduce calcium content (originating from calcium phosphate compounds). The enriched material was then subjected to alkaline roasting, followed by washing for impurity removal, hydrochloric acid leaching, and finally oxalic acid precipitation to extract the rare earth elements. Experimental results demonstrate that the overall recovery rate of rare earth oxides (REO) reached 96.6%, indicating highly efficient extraction and separation of REEs from the waste phosphors. Furthermore, the mechanism of the alkali roasting process was investigated via differential thermal analysis (TG-DSC). Microstructural and phase changes in the waste phosphors before and after roasting were systematically characterized using X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results indicate that green phosphor (REPO₄) was converted into rare earth oxides and water-soluble sodium phosphate under alkaline roasting conditions. The Na₃PO₄ could be effectively removed through washing, while the rare earth elements were retained in the form of oxides within the washed residue. This study provides an important theoretical foundation and technical approach for the efficient recovery of rare earth resources from waste phosphate-based phosphors. Full article

Aflatoxin (AF) contamination in pistachios remains a critical food safety and trade challenge, given the potent carcinogenicity of AF-B₁ and the nut’s high susceptibility to Aspergillus infection throughout production and storage. Traditional decontamination methods such as roasting, irradiation, ozonation, and acid/alkaline treatments can reduce AF levels but often degrade sensory and nutritional quality, implying the need for more sustainable approaches. In recent years, innovative nonthermal interventions, including pulsed light, cold plasma, nanomaterial-based adsorbents, and bioactive coatings, have demonstrated significant potential to decrease fungal growth and AF accumulation while preserving product quality. Biosensing technologies such as electrochemical immunosensors, aptamer-based systems, and optical or imaging tools are advancing rapid, portable, and sensitive detection capabilities. Combining these experimental strategies with artificial intelligence (AI) and machine learning (ML) models can increasingly be applied to integrate spectral, sensor, and imaging data for predicting fungal development and AF risk in real time. This review brings together progress in nonthermal reduction strategies, biosensing innovations, and data-driven approaches, presenting a comprehensive perspective on emerging tools that could transform pistachio safety management and strengthen compliance with global regulatory standards. Full article

The article presents the material composition of the titanium- and iron-rich ilmenite concentrate from the Satpayev deposit in Eastern Kazakhstan, which is unacceptable for processing by commercial hydro- and pyrometallurgical enrichment methods due to the presence of rutile, soluble only in hydrofluoric acid, and many refractory aluminosilicate associations: kaolinite, kyanite, pyrophyllite and mullite, cementing titanium minerals. The solution to the problem of reducing the cost of titanium sponge production was developed by developing an economically efficient and environmentally safe technology for the conversion of clayey ilmenite sand concentrate, including thermal activation of particularly resistant raw materials in an air atmosphere, soda-carbothermic smelting of cinder, hydrothermal refining of titanium slag with water, then hydrochloric acid and regeneration of reagents. Oxidative roasting ensures disintegration of intergrowths and destruction of mineral grains of the concentrate. The addition of soda ash to the concentrate cinder batch accelerates the reduction and agglomeration of over 98% of the iron, prevents the formation of lower refractory titanium oxides, facilitates the stratification of the thin-flowing titanium slag melt and cast iron and significantly reduces energy costs and the duration of the carbothermic smelting process. Refining primary titanium slag with water provides the production of modified slag with a mass fraction of TiO₂ of at least 83% and FeO of no more than 0.4%, suitable for the production of high-quality titanium sponge. Subsequent refining of modified titanium slag with 20% hydrochloric acid yields synthetic rutile of 96% purity, surpassing in the content of the main substance the branded titanium pigments of the American company DuPont. The resource-saving and environmental significance of this innovative technology is increased by the possibility of recycling easily regenerated soda, hydrochloric acid and recyclable carbon dioxide released during the decomposition of the alkaline reagent during the carbothermic smelting of the concentrate. Full article

Coffee silverskin (CS), a by-product generated during coffee roasting, contains high levels of xylan hemicellulose and protein, making it a promising substrate for functional ingredient production. This study developed an integrated bioprocess to simultaneously produce bioactive peptides and xylooligosaccharides (CS-XOS) from CS. Conventional alkaline extraction (CAE) under optimized conditions (1.0 M NaOH, 90 °C, 30 min) yielded 80.64 mg of protein per gram of CS and rendered the solid residue suitable for XOS production. Enzymatic hydrolysis of the extracted protein using protease_SE5 generated low-molecular-weight peptides (0.302 ± 0.01 mg/mL), including FLGY, FYDTYY, and FDYGKY. These peptides were non-toxic, exhibited in vitro antioxidant activity (0–50%), and showed ACE-inhibitory activities of 60%, 26%, and 79%, and DPP-IV-inhibitory activities of 19%, 18%, and 0%, respectively. Concurrently, the alkaline-treated CS solid residue (ACSS) was hydrolyzed using recombinant endo-xylanase, yielding 52.5 ± 0.08 mg of CS-XOS per gram of ACSS. The CS-XOS exhibited prebiotic effects by enhancing the growth of probiotic lactic acid bacteria (μ_max 0.100–0.122 h⁻¹), comparable to commercial XOS. This integrated bioprocess eliminates the need for separate processing lines, enhances resource efficiency, and provides a sustainable strategy for valorizing agro-industrial waste. The co-produced peptides and CS-XOS offer significant potential as functional food ingredients and nutraceuticals. Full article