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Keywords = active vibration mitigation

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19 pages, 4833 KB  
Article
Computational Screening of N-Doped Graphene-Supported Cu-Sc Nanoclusters for CO2 Capture
by Katherine Liset Ortiz Paternina and Joaquín Hernández Fernández
Sustainability 2026, 18(7), 3497; https://doi.org/10.3390/su18073497 - 2 Apr 2026
Viewed by 434
Abstract
Converting carbon dioxide (CO2) into value-added chemicals and/or capturing it before emission are complementary strategies to mitigate rising atmospheric CO2 levels. Copper-based materials are widely investigated for CO2 conversion because Cu can bind and electronically activate CO2 and [...] Read more.
Converting carbon dioxide (CO2) into value-added chemicals and/or capturing it before emission are complementary strategies to mitigate rising atmospheric CO2 levels. Copper-based materials are widely investigated for CO2 conversion because Cu can bind and electronically activate CO2 and related intermediates. In this computational research, an evaluation of CO2 activation in CuxScγ nanoclusters (Cu3Sc, Cu2Sc2, and CuSc3) anchored on a graphene bilayer doped with three nitrogen atoms (graphene-3N) was performed using conformational screening and thermochemical adsorption analysis at 298.15, 300, and 400 K. Initially, the Cu3Sc, Cu2Sc2, and CuSc3 nanoclusters were optimized and characterized (relative energy, multiplicity, and electronic characteristics), and the support model (graphene-3N bilayer) was validated by comparing free geometry with partially restricted geometry, corroborating minima through vibrational analysis. Subsequently, CO2 adsorption/activation on CuxScγ @graphene-3N was evaluated, and ΔH and ΔG values were calculated. Ultimately, based on the ΔG(T) values, the Sabatier regimes were established, where it was observed that Cu3Sc exhibits moderate exergonic adsorption (ΔG = −76.07, −67.31, and −58.92 kJ·mol−1 at 298.15, 350, and 400 K). In contrast, Cu2Sc2 exhibits intense adsorption (−165.02, −156.36, and −148.04 kJ·mol−1), and CuSc3 results in practically irreversible fixation (−293.98, −287.32, and −279.09 kJ·mol−1), giving priority to Cu3Sc as the most optimal cluster in terms of activation-regeneration. Full article
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21 pages, 8266 KB  
Article
Proportional–Derivative Output Feedback Vibration Control with Antiresonance for Systems with Time Delay in Actuators
by José Mário Araújo, José Ricardo Bezerra de Araújo, Nelson José Bonfim Dantas and Carlos Eduardo Trabuco Dórea
Processes 2026, 14(7), 1065; https://doi.org/10.3390/pr14071065 - 26 Mar 2026
Viewed by 398
Abstract
Active vibration control is crucial for mitigating harmful resonant vibrations in structures subjected to harmonic loads. While antiresonant (zero-placement) methods are effective for this purpose, existing state-feedback solutions require full state measurement, and output-feedback approaches often prioritize resonance assignment over direct harmonic cancellation. [...] Read more.
Active vibration control is crucial for mitigating harmful resonant vibrations in structures subjected to harmonic loads. While antiresonant (zero-placement) methods are effective for this purpose, existing state-feedback solutions require full state measurement, and output-feedback approaches often prioritize resonance assignment over direct harmonic cancellation. This work bridges this gap by proposing a novel systematic design for a proportional–derivative (PD) output-feedback controller to achieve antiresonance for second-order linear systems with a time delay in the actuators. The method first computes a homogeneous gain solution. It then leverages the parametrization of all antiresonant solutions as a constraint within a genetic algorithm optimization. The algorithm optimizes both the stability margin, characterized by an Ms-disk criterion, and the number of encirclements of the critical point (1,0) in the complex plane, as assessed by the Generalized Nyquist Stability Criterion. The proposed approach provides a practical, optimized output-feedback strategy for precise rejection of harmonic disturbances, as demonstrated through a collection of numerical examples from real-world applications. The results confirm the method’s effectiveness in synthesizing stabilizing controllers that enforce antiresonance while ensuring robust stability margins. Full article
(This article belongs to the Special Issue Stability and Optimal Control of Linear Systems)
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19 pages, 7614 KB  
Article
Numerical Simulation and Experimental Study of Influence Particles on Controlled Vibration Based on Acoustic Black Hole
by Chabi Christian Monsia, Hao Zan and Huabing Wen
Appl. Sci. 2026, 16(5), 2428; https://doi.org/10.3390/app16052428 - 3 Mar 2026
Viewed by 291
Abstract
Vibrations have long been a critical subject of investigation across engineering disciplines. With the expansion of major manufacturing sectors such as shipbuilding, automotive engineering, aerospace, and railway transport, the challenges associated with noise, environmental impact, and geotechnical stability have become increasingly complex. Mechanical [...] Read more.
Vibrations have long been a critical subject of investigation across engineering disciplines. With the expansion of major manufacturing sectors such as shipbuilding, automotive engineering, aerospace, and railway transport, the challenges associated with noise, environmental impact, and geotechnical stability have become increasingly complex. Mechanical systems inherently dissipate energy through vibration, and this dissipation can significantly influence structural performance, durability, and operational efficiency. Since the early foundational studies on vibration control in the 1980s, substantial progress has been made in developing innovative mitigation techniques. Among these, the acoustic black hole (ABH) concept has emerged as a promising passive method for reducing vibrational energy without adding significant mass. Over the years, researchers have further enhanced ABH structures by incorporating damping layers, which improve their ability to dissipate energy and control structural vibrations. More recently, scientific interest has shifted toward understanding the role of embedded or dispersed particles in vibration attenuation. Particle-based approaches have shown potential for improving energy dissipation mechanisms through micro-scale interactions, yet the underlying physical processes and their influence on vibration behavior remain active topics of research. In this study, we examine the influence of particles on vibration reduction through combined experimental and numerical investigations. The system is subjected to repeated excitation forces of 1 V, 2 V, and 3 V across frequency ranges of 10–1000 Hz and 10–2000 Hz. Two structural models, ABH-ABH and ABH, were considered, with particles embedded at the mid-plane of each configuration. Additionally, sinusoidal translational motion was analyzed at frequencies between 550 and 625 Hz, with a displacement velocity of 0.5 m/s, to determine the loss factor damping. The numerical results show consistent trends with experimental measurements, reinforcing the effectiveness of particle-enhanced ABH structures in vibration control. Full article
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18 pages, 4202 KB  
Article
Real-Time External Control Combined with Image Post-Processing for Mitigating SEM Vibration Distortion
by Jieping Ding, Ling’en Liu, Mingqian Song, Junxia Lu and Yuefei Zhang
Micromachines 2026, 17(3), 315; https://doi.org/10.3390/mi17030315 - 2 Mar 2026
Viewed by 462
Abstract
Scanning electron microscopes (SEMs) are crucial for material characterization. They are highly susceptible to vibration from environmental sources, internal components, and other external factors, which can impair measurement accuracy. Traditional solutions are limited in addressing multi-source vibrations: passive isolation struggles with internal vibrations, [...] Read more.
Scanning electron microscopes (SEMs) are crucial for material characterization. They are highly susceptible to vibration from environmental sources, internal components, and other external factors, which can impair measurement accuracy. Traditional solutions are limited in addressing multi-source vibrations: passive isolation struggles with internal vibrations, while image post-processing cannot fundamentally correct large-amplitude deviations in the electron beam. Therefore, this study proposes a hybrid framework that combines real-time active hardware suppression with post-processing to mitigate vibration-induced distortion in SEM images. Using a self-developed external controller and software, the framework extracts periodic vibration features via FFT, quantifies scan line horizontal offset, and implements real-time inverse offset during imaging to suppress dominant-frequency vibration at the source. An adaptive median filtering algorithm is integrated with a Laplacian edge enhancement algorithm to address residual edge burrs, thereby balancing distortion suppression and detail preservation. Experiments at 100 kx magnifications demonstrate notable correction effects: the peak-to-peak value, edge transition width (ETW), and no-reference image quality (NIQE) score are reduced by 39.4%, 91.7%, and 58.9%, respectively. Consistent correction trends are observed at 50 kx, with periodic vibration distortion essentially eliminated across both magnifications. Furthermore, distortion can be regulated through the phase interaction between dwell time and vibration period, making the strategy universally applicable and easy to implement. Without the need for vibration source localization, the framework is compatible with various types of vibration interference. It provides a solution for mitigating vibration impacts in high-magnification, precise characterization of SEMs and offers a reference for anti-vibration optimization of other microscopic techniques, such as transmission electron microscopy (TEM) and atomic force microscopy (AFM). Full article
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13 pages, 5040 KB  
Article
Study on the Fabrication and Dynamic Performance of Polypropylene Fiber Laminates with Built-In Heat Source
by Fuwei Gu, Hu Xiao, Zhiyang Chen, Xinpeng Li and Kang Su
Processes 2026, 14(4), 716; https://doi.org/10.3390/pr14040716 - 21 Feb 2026
Viewed by 324
Abstract
To investigate the dynamic behavior of smart composite structures with embedded heat sources over a wide temperature range, this study employed thermoplastic polypropylene as the matrix, combined with glass/carbon fiber prepregs and Ni80Cr20 alloy heating wires, and fabricated functional laminated specimens with integrated [...] Read more.
To investigate the dynamic behavior of smart composite structures with embedded heat sources over a wide temperature range, this study employed thermoplastic polypropylene as the matrix, combined with glass/carbon fiber prepregs and Ni80Cr20 alloy heating wires, and fabricated functional laminated specimens with integrated heating elements via a prepreg molding process. Using a self-developed variable-temperature cantilever beam vibration testing system, the evolution of natural frequencies and damping ratios from room temperature to 140 °C was systematically examined. Results indicate that temperature-induced thermal softening of the polypropylene matrix reduces the effective bending stiffness of the composites, leading to a decline in natural frequencies across all modes. For example, the first-order natural frequency of the sample decreased from approximately 30.8 Hz at room temperature to about 28.3 Hz at 140 °C, representing a reduction of approximately 8.12%. The second-order reduction reached about 8.99%, and the third-order reduction was approximately 9.65%. Carbon fiber-reinforced specimens exhibited relatively smaller frequency reductions due to the high modulus of the fibers. Concurrently, elevated temperatures enhance molecular chain mobility and interfacial viscoelastic dissipation at the fiber–matrix interface, causing a sharp increase in damping ratios at high temperatures (>100 °C). For instance, the damping ratio of the first-order mode increased significantly from approximately 1.02% at room temperature to about 2.9% at 140 °C. By comparatively analyzing carbon fiber and glass fiber systems, the study elucidated the distinct mechanisms underlying the “fiber-dominated” stiffness retention effect and the “resin/interface-dominated” damping dissipation effect under thermal influence. These findings provide critical experimental data and theoretical references for the active thermal regulation of structural performance in thermoplastic composite structures with integrated heat sources, thereby mitigating damage caused by external disturbances. Full article
(This article belongs to the Section Materials Processes)
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21 pages, 2755 KB  
Article
Tillage Performance and Whole-Body Vibration Analysis of a Subsoiler Equipped with an Oscillating Working Tool
by Roberto Fanigliulo, Daniele Pochi, Renato Grilli, Gennaro Vassalini, Mauro Pagano, Roberto Tomasone, Carla Cedrola and Laura Fornaciari
Agriculture 2026, 16(3), 339; https://doi.org/10.3390/agriculture16030339 - 30 Jan 2026
Viewed by 444
Abstract
Subsoiling is a highly effective deep tillage method used to mitigate soil compaction in orchard rows, a condition frequently resulting from repeated passes of agricultural machinery. This compaction can reduce water infiltration into deeper soil layers, leading to excessive surface water stagnation and [...] Read more.
Subsoiling is a highly effective deep tillage method used to mitigate soil compaction in orchard rows, a condition frequently resulting from repeated passes of agricultural machinery. This compaction can reduce water infiltration into deeper soil layers, leading to excessive surface water stagnation and a subsequent reduction in soil fertility. Subsoiling restores the structure of compacted soil by creating a vertical cut and lifting the ground without inverting the soil layers. This action promotes stable soil porosity and enhanced drainage, effectively eliminating the plough sole, and consequently improving root growth and nutrient absorption. Despite its benefits, subsoiling is an energy-intensive practice. Vibrating subsoilers can significantly reduce the high traction force required by conventional subsoilers, thereby enabling the use of smaller, less powerful tractors. This study investigated the performance of a single-shank subsoiler equipped with an innovative oscillating working tool, focusing on its dynamic-energy requirements, tillage quality, and the whole-body vibrations (WBV) transmitted to the tractor driver. Comparative tests were conducted in a compacted poplar grove using two 4WD tractors of different power and mass, with the subsoiler’s oscillating tool alternately activated and deactivated. The results demonstrated that the oscillating tool reduced draft force, traction power requirement, fuel consumption, and tractor slip, while maintaining tillage efficiency, displacing a greater mass of soil. However, a comparison of the measured vibrations indicated that their level reached a hazardous condition for the driver of the lower-power, lower-mass tractor when the oscillating tool was active. Full article
(This article belongs to the Section Agricultural Technology)
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19 pages, 5693 KB  
Article
Active Control of the Precession Frequency of the Vortex Core Using Rotating Jets
by Daniil Suslov and Sergey Skripkin
Energies 2026, 19(3), 719; https://doi.org/10.3390/en19030719 - 29 Jan 2026
Viewed by 432
Abstract
The precessing vortex core (PVC) is a major source of low-frequency harmful pressure pulsations that constrain the stable operating range of Francis turbines under part-load regimes. This study presents an experimental demonstration of active frequency control for the PVC in an aerodynamic turbine [...] Read more.
The precessing vortex core (PVC) is a major source of low-frequency harmful pressure pulsations that constrain the stable operating range of Francis turbines under part-load regimes. This study presents an experimental demonstration of active frequency control for the PVC in an aerodynamic turbine model (at Reynolds number 1.5 × 104), employing a resonant forcing strategy grounded in linear stability theory. Low-energy air injection with a momentum flux coefficient in the range of approximately 0.06% to 1.56% was applied via rotating actuators positioned within the flow region of highest receptivity. The core finding is the observation of frequency, where the PVC’s natural precession frequency synchronizes with that of the rotating actuator. A comparative analysis of actuator geometry revealed that a single-jet configuration achieves a significantly greater frequency shift, up to 22%, and a wider lock-in range than a dual-jet actuator (8% shift). This enhanced performance is attributed to the higher momentum flux density and more spatially coherent forcing generated by the single jet, which couples more effectively with the global instability mode. The results validate the successful adaptation of a highly efficient, physics-based control paradigm from reacting flows to hydraulic machinery, offering a promising approach to mitigate vortex-induced vibrations and expanding turbine operational flexibility. Full article
(This article belongs to the Section A: Sustainable Energy)
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20 pages, 2325 KB  
Article
Predictive Hybrid Model for Process Optimization and Chatter Control in Tandem Cold-Rolling
by Anastasia Mikhaylyuk, Gianluca Bazzaro and Alessandro Gasparetto
Appl. Sci. 2026, 16(3), 1262; https://doi.org/10.3390/app16031262 - 26 Jan 2026
Viewed by 304
Abstract
Chatter is a self-excited vibration that limits productivity, accelerates roll wear and compromises strip surface quality in high-speed tandem cold-rolling. This work presents a predictive hybrid model that couples the strip-deformation physics to the structural dynamics of a five-stand, 4-high mill, providing a [...] Read more.
Chatter is a self-excited vibration that limits productivity, accelerates roll wear and compromises strip surface quality in high-speed tandem cold-rolling. This work presents a predictive hybrid model that couples the strip-deformation physics to the structural dynamics of a five-stand, 4-high mill, providing a fast decision tool for process optimization and real-time control. The model represents each stand as a four-degree-of-freedom mass–spring–damper system whose parameters are extracted from manufacturing automation datasheets and roll-gap sensing. Linearization about the nominal point yields analytical sensitivity matrices that close the electromechanical loop; the delay between stands is also included in the model. Implemented in MATLAB/Simulink, the computational model, based on data provided by Danieli & C. Officine Meccaniche S.p.A., reproduces the onset of chatter for two types of steel. The framework therefore supports automation-ready scheduling, active vibration mitigation and design-space exploration for next-generation mechatronic cold-rolling systems. Full article
(This article belongs to the Special Issue Mechatronic Systems Design and Optimization)
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29 pages, 10646 KB  
Article
A CPO-Optimized Enhanced Linear Active Disturbance Rejection Control for Rotor Vibration Suppression in Magnetic Bearing Systems
by Ting Li, Jie Wen, Tianyi Ma, Nan Wei, Yanping Du and Huijuan Bai
Sensors 2026, 26(2), 456; https://doi.org/10.3390/s26020456 - 9 Jan 2026
Viewed by 467
Abstract
To mitigate rotor vibrations in magnetic bearing systems arising from mass imbalance, this study proposes a novel suppression strategy that integrates the crested porcupine optimizer (CPO) with an enhanced linear active disturbance rejection control (ELADRC) framework. The approach introduces a disturbance estimation and [...] Read more.
To mitigate rotor vibrations in magnetic bearing systems arising from mass imbalance, this study proposes a novel suppression strategy that integrates the crested porcupine optimizer (CPO) with an enhanced linear active disturbance rejection control (ELADRC) framework. The approach introduces a disturbance estimation and compensation scheme based on a linear extended state observer (LESO), wherein both the LESO bandwidth ω0 and the LADRC controller parameter ωc are adaptively tuned using the CPO algorithm to enable decoupled control and real-time disturbance rejection in complex multi-degree-of-freedom (DOF) systems. Drawing inspiration from the crested porcupine’s layered defensive behavior, the CPO algorithm constructs a state-space model incorporating rotor displacement, rotational speed, and control current, while leveraging a reward function that balances vibration suppression performance against control energy consumption. The optimized parameters guide a real-time LESO-based compensation model, achieving accurate disturbance cancelation via amplitude-phase coordination between the generated electromagnetic force and the total disturbance. Concurrently, the LADRC feedback structure adjusts the system’s stiffness and damping matrices to improve closed-loop robustness under time-varying operating conditions. Simulation studies over a wide speed range (0~45,000 rpm) reveal that the proposed CPO-ELADRC scheme significantly outperforms conventional control methods: it shortens regulation time by 66.7% and reduces peak displacement by 86.8% under step disturbances, while achieving a 79.8% improvement in adjustment speed and an 86.4% reduction in peak control current under sinusoidal excitation. Overall, the strategy offers enhanced vibration attenuation, prevents current saturation, and improves dynamic stability across diverse operating scenarios. Full article
(This article belongs to the Section Industrial Sensors)
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21 pages, 2865 KB  
Article
Multimodal Clustering and Spatiotemporal Analysis of Wearable Sensor Data for Occupational Health Risk Monitoring
by Yangsheng Wang, Shukun Lai, Honglin Mu, Shenyang Xu, Rong Hu and Chih-Yu Hsu
Technologies 2026, 14(1), 38; https://doi.org/10.3390/technologies14010038 - 5 Jan 2026
Viewed by 576
Abstract
Accurate interpretation of multimodal wearable data remains challenging in occupational environments due to heterogeneous sensing modalities, motion artifacts, and dynamic work conditions. This study proposes and validates an adaptive multimodal clustering framework for occupational health monitoring. The framework jointly models physiological, activity, and [...] Read more.
Accurate interpretation of multimodal wearable data remains challenging in occupational environments due to heterogeneous sensing modalities, motion artifacts, and dynamic work conditions. This study proposes and validates an adaptive multimodal clustering framework for occupational health monitoring. The framework jointly models physiological, activity, and location data from 24 highway-maintenance workers, incorporating a silhouette-guided feature-weighting mechanism, multi-scale temporal change-point detection, and KDE-based spatial analysis. Specifically, the analysis identified three distinct and interpretable behavioral–physiological states that exhibit significant physiological differences (p < 0.001). Notably, it reveals a predominant yet heterogeneous baseline state alongside acute high-intensity and episodic surge states, offering a nuanced view of occupational risk beyond single-modality thresholds. The integrated framework provides a principled analytical workflow for spatiotemporal health risk assessment in field settings, particularly for vibration-intensive work scenarios, while highlighting the complementary role of physiological indicators in low- or static-motion tasks. This framework is particularly effective for vibration-intensive tasks involving powered tools. However, to mitigate potential biases in detecting static heavy-load activities with limited wrist motion (e.g., lifting or carrying), future extensions should incorporate complementary weighting of physiological indicators such as heart rate variability. Full article
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29 pages, 7748 KB  
Article
Mechanism and Regularity of Wet Modes in a Highly Integrated Marine Magnetic Levitation Pump Rotor Under Confined Water Conditions
by Shiyu Fang, Yingsan Wei, Gong Cheng, Qi Liu and Xingyu Wu
J. Mar. Sci. Eng. 2025, 13(12), 2400; https://doi.org/10.3390/jmse13122400 - 18 Dec 2025
Cited by 1 | Viewed by 497
Abstract
Designed to mitigate the significant low-frequency vibration and noise inherent in conventional marine centrifugal pump systems, the magnetic levitation pump constitutes a novel form of centrifugal pump employing active magnetic bearing technology. While this fully levitated design effectively enhances vibration and noise performance, [...] Read more.
Designed to mitigate the significant low-frequency vibration and noise inherent in conventional marine centrifugal pump systems, the magnetic levitation pump constitutes a novel form of centrifugal pump employing active magnetic bearing technology. While this fully levitated design effectively enhances vibration and noise performance, it results in the complete immersion of the rotor within a confined fluid domain, which contains narrow fluid clearances. This poses significant challenges for the accurate computation of rotor wet modes, which is crucial for the structural design of the rotor system to avoid the resonance induced by flow. Despite exerting a substantially greater influence on rotor wet modal characteristics than unconfined domains, the analysis of rotors under confined fluid conditions has received comparatively little research attention. This study focuses on two types of magnetic levitation pump rotors. From the perspective of analytical modeling, an improved analytical method for wet modal computation based on added mass correction is proposed. The validation of this method included examining two distinct computational approaches for the added mass, the thickening treatment for axially elongated disk components, and the methodology for implementing disk equivalent density. Based on this foundation, wet modal analysis was performed on both rotors utilizing the proposed analytical method, alongside acoustic fluid–structure interaction simulations. The results indicate that for the first bending mode, the errors between the analytical and experimental values are 1.2% and 4.1%, respectively, while the discrepancies between the simulated and experimental values are 0.1% and 3.2%. Finally, regularity analysis was conducted on the wet modal characteristics of the rotor under confined water, considering various fluid clearances. The results reveal that the first three bending modes generally exhibit an increasing trend with the enlargement of the fluid clearance, with a triple-size annulus serving as a transition point. However, increasing the annulus size does not always elevate the modal frequencies above their initial values. This study contributes to understanding the influence mechanisms of confined water on the wet modal properties of magnetic levitation pump rotors. Furthermore, the proposed analytical method improved computational efficiency for the early design stages of water-immersed rotors, alongside a model of greater accuracy essential for magnetic bearing control. Full article
(This article belongs to the Section Ocean Engineering)
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26 pages, 4462 KB  
Article
Adaptive Determination of Damping Coefficient for Torsional Vibration Mitigation in Type-4 Wind Turbines Under LVRT Conditions
by Min-Jun Jo, Ye-Chan Kim and Seung-Ho Song
Energies 2025, 18(23), 6154; https://doi.org/10.3390/en18236154 - 24 Nov 2025
Viewed by 644
Abstract
With the increasing grid integration of wind turbines, mechanical reliability issues have become more critical. In particular, two-mass drivetrains undergo severe torsional vibrations due to abrupt torque fluctuations during low-voltage ride-through (LVRT) events. To address this, this paper proposes an adaptive damping coefficient [...] Read more.
With the increasing grid integration of wind turbines, mechanical reliability issues have become more critical. In particular, two-mass drivetrains undergo severe torsional vibrations due to abrupt torque fluctuations during low-voltage ride-through (LVRT) events. To address this, this paper proposes an adaptive damping coefficient determination method that differs from conventional pole-based approaches. The generator speed is decomposed into steady-state and transient components, and the maximum torsional angle is directly computed by integrating the transient component to derive the optimal damping coefficient. An adaptive algorithm adjusts this coefficient in real time according to operating conditions. The proposed approach is verified through PSCAD simulations of a 4.5 MW Type-4 permanent magnet synchronous generator (PMSG) wind turbine with a fully grid-decoupled back-to-back converter. Simulation cases combining active power levels (100% and 20%) with fault durations (20 ms and 400 ms) demonstrate that, compared with the conventional pole-based approach, applying the optimal damping coefficient reduces the maximum torsional angle by 30–37%, accelerates transient damping, and stabilizes speed and torque responses. The proposed method effectively mitigates drivetrain stress during LVRT, providing practical guidelines to enhance drivetrain reliability in Type-4 wind turbines. Full article
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21 pages, 3301 KB  
Article
Toward the Detection of Flow Separation for Operating Airfoils Using Machine Learning
by Kathrin Stahl, Arnaud Le Floc’h, Britta Pester, Paul L. Ebert, Alexandre Suryadi, Nan Hu and Michaela Herr
Int. J. Turbomach. Propuls. Power 2025, 10(4), 41; https://doi.org/10.3390/ijtpp10040041 - 3 Nov 2025
Viewed by 1122
Abstract
Turbulent flow separation over lifting surfaces impacts high-lift systems such as aircraft, wind turbines, and turbomachinery, and contributes to noise, lift loss, and vibrations. Accurate detection of flow separation is therefore essential to enable active control strategies and to mitigate its adverse effects. [...] Read more.
Turbulent flow separation over lifting surfaces impacts high-lift systems such as aircraft, wind turbines, and turbomachinery, and contributes to noise, lift loss, and vibrations. Accurate detection of flow separation is therefore essential to enable active control strategies and to mitigate its adverse effects. Several machine learning models are compared for detecting flow separation from surface pressure fluctuations. The models were trained on experimental data covering various airfoils, angles of attack (0°–23°), and Reynolds numbers, with Rec=0.84.5×106. For supervised learning, the ground-truth binary labels (attached or separated flow) were derived from static pressure distributions, lift coefficients, and the power spectral densities of surface pressure fluctuations. Three machine learning techniques (multilayer perceptron, support vector machine, logistic regression) were utilized with fine-tuned hyperparameters. Promising results are obtained, with the support vector machine achieving the highest performance (accuracy 0.985, Matthews correlation coefficient 0.975), comparable to other models, with advantages in runtime and model size. However, most misclassifications occur near separation onset due to gradual transition, suggesting areas for model refinement. Sensitivity to database parameters is discussed alongside flow physics and data quality. Full article
(This article belongs to the Special Issue Advances in Industrial Fan Technologies)
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35 pages, 10263 KB  
Article
Enhancement of Primary Profile Surface Quality in FFF Printing Through Vibration Monitoring and Active Control
by Peter Gabštur, Marek Kočiško, Jozef Török and Jakub Kaščak
Appl. Sci. 2025, 15(21), 11346; https://doi.org/10.3390/app152111346 - 22 Oct 2025
Cited by 1 | Viewed by 1740
Abstract
Vibrations of the print head and structural components during 3D printing with FFF technology can significantly impact the quality of printed parts, resulting in defects such as ghosting, ringing, and geometric inaccuracies. These undesired effects are primarily caused by mechanical oscillations of the [...] Read more.
Vibrations of the print head and structural components during 3D printing with FFF technology can significantly impact the quality of printed parts, resulting in defects such as ghosting, ringing, and geometric inaccuracies. These undesired effects are primarily caused by mechanical oscillations of the print head, build platform, and frame, induced by dynamic changes in movement speed and inertial forces within the printing mechanism. This study investigates the effectiveness of vibration compensation using an ADXL345 accelerometer to regulate the motion of the print head and build platform on the Ender 3 V2 Neo printer. The experiment consisted of three test series performed under two distinct conditions, without vibration compensation and with active compensation enabled. All tests were carried out using identical baseline printing parameters. The differences in output were evaluated through visual inspection and dimensional analysis of the printed samples. Efficient vibration monitoring and its active control, aimed at suppressing oscillatory phenomena, can enhance both geometric accuracy and surface uniformity. In FFF 3D printing, especially when utilizing increased layer heights such as 0.3 mm, surface roughness (Ra) values in the range of 18 to 25 µm are typically expected, even when optimal process parameters are applied. This study emphasizes the role of active vibration control strategies in additive manufacturing, particularly in enhancing surface quality and dimensional accuracy. The objective is not only to mitigate the adverse effects of dynamic mechanical vibrations but also to determine the extent to which surface roughness can be systematically reduced under defined conditions, such as layer height, print speed, and movement trajectory. The aim is to improve the final product quality without introducing significant compromises in process efficiency. Full article
(This article belongs to the Special Issue Technical Diagnostics and Predictive Maintenance, 2nd Edition)
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28 pages, 6562 KB  
Article
Advancing Bridge Aerodynamics: Open-Jet Testing, Reynolds Number Effects, and Sustainable Mitigation Through Green Energy Integration
by Aly Mousaad Aly and Hannah DiLeo
Wind 2025, 5(4), 27; https://doi.org/10.3390/wind5040027 - 21 Oct 2025
Viewed by 1268
Abstract
Bridges, as critical transportation infrastructure, are highly vulnerable to aerodynamic forces, particularly vortex-induced vibrations (VIV), which severely compromise their structural integrity and operational safety. These low-frequency, high-amplitude vibrations are a primary challenge to serviceability and fatigue life. Ensuring the resilience of these structures [...] Read more.
Bridges, as critical transportation infrastructure, are highly vulnerable to aerodynamic forces, particularly vortex-induced vibrations (VIV), which severely compromise their structural integrity and operational safety. These low-frequency, high-amplitude vibrations are a primary challenge to serviceability and fatigue life. Ensuring the resilience of these structures demands advanced understanding and robust mitigation strategies. This paper comprehensively addresses the multifaceted challenges of bridge aerodynamics, presenting an in-depth analysis of contemporary testing methodologies and innovative solutions. We critically examine traditional wind tunnel modeling, elucidating its advantages and inherent limitations, such as scale effects, Reynolds number dependence, and boundary interference, which can lead to inaccurate predictions of aerodynamic forces and vibration amplitudes. This scale discrepancy is critical, as demonstrated by peak pressure coefficients being underestimated by up to 64% in smaller-scale wind tunnel environments compared to high-Reynolds-number open-jet testing. To overcome these challenges, the paper details the efficacy of open-jet testing at facilities like the Windstorm Impact, Science, and Engineering (WISE) Laboratory, demonstrating its superior capability in replicating realistic atmospheric boundary layer flow conditions and enabling larger-scale, high-Reynolds-number testing for more accurate insights into bridge behavior under dynamic wind loads. Furthermore, we explore the design principles and applications of various aerodynamic mitigation devices, including handrails, windshields, guide vanes, and spoilers, which are essential for altering airflow patterns and suppressing vortex-induced vibrations. The paper critically investigates the innovative integration of green energy solutions, specifically solar panels, with bridge structures. This study presents the application of solar panel arrangements to provide both renewable energy production and verifiable aerodynamic mitigation. This strategic incorporation is shown not only to harness renewable energy but also to actively improve aerodynamic performance and mitigate wind-induced vibrations, thereby fostering both bridge safety and sustainable infrastructure development. Unlike previous studies focusing primarily on wind loads on PV arrays, this work demonstrates how the specific geometric integration of solar panels can serve as an active aerodynamic mitigation device for bridge decks. This dual functionality—harnessing renewable energy while simultaneously serving as a passive geometric countermeasure to vortex-induced vibrations—marks a novel advancement over single-purpose mitigation technologies. Through this interdisciplinary approach, the paper seeks to advance bridge engineering towards more resilient, efficient, and environmentally responsible solutions. Full article
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