Search Results (47)

Laser cladding is a modern surface treatment process used for the regeneration of damaged components and deposition of coatings for protection against corrosion and wear. Precise process control enables the production of claddings on small surfaces (<1 cm²). However, in some cases (e.g., cladding of turbine blades), there is a limited possibility of heat dissipation into the substrate material, which causes its rapid heating to several hundred degrees Celsius. This work’s objective is to determine the effect of the substrate temperature and laser cladding parameters of a Stellite 6 cobalt-based alloy on the Inconel 718 nickel-based alloy substrate on the geometry of a single cladding track, as well as its microstructure and hardness. Laser cladding with Stellite 6 powder was performed using an Yb:YAG TruDisk 1000 laser. The varied process parameters included the laser beam power density, cladding speed, and powder flow rate. The samples were preheated using a chamber furnace to a temperature ranging from 20 to 800 °C. The geometry of the single tracks produced by laser cladding and the substrate material dilution ratio were determined by measurements conducted on their cross-sections. Further microstructure investigations were performed by means of electron microscopy (SEM). Additionally, hardness measurements (HV0.3) were conducted on the cross-section of each cladded track. It was found that a higher substrate temperature causes melt pool widening and increases the melt depth, while the height of the single cladded track remains only slightly altered. These phenomena lead to the excessive dilution of the substrate material in the cladding (>35%) and result in a decrease in its hardness to the values characteristic of the Inconel 718 substrate (395 HV0.3). Full article

Improving the efficiency of lasers without complex structures, expensive elements, and precise optimization will lead to cost reductions and increased practicality. Here, it is first shown theoretically that the dependence of the optical-to-optical conversion efficiency on the laser beam waist (minimum laser spot) radii for a Yb:YAG laser with a simple structure decreases extremely with increasing pump intensity and efficiency. Not only is the optimum range for highest efficiency wide, but even if the radii are doubled, the efficiency decreases by only a few percentage points or less at the maximum pump intensity of 450 kW/cm². Therefore, it is possible to achieve sufficiently high efficiencies without precise optimization by high-intensity pumping. In the experiment, at a pump wavelength of 940 nm, corresponding to pump-level pumping, the maximum efficiency was 75.2% for the incident pump power at the corresponding maximum intensity. On the other hand, at a pump wavelength of 968 nm, corresponding to direct pumping of the upper laser level, the maximum efficiency was 76.0% at about 60% of the maximum. Although the pump focus is slightly off from the optimum, these efficiencies are close to the theoretical maximum at the corresponding pump intensities. Since no complex gain medium is used, there is almost no efficiency reduction due to parasitic oscillations, despite the high pump intensities. These results demonstrate the high practicality of high-intensity pumping for high-efficiency lasers. Full article

This paper explores the enhancement of cavitation and corrosion resistance in cast stainless steel through laser beam surface remelting. The influence of laser treatment on material properties was assessed by analyzing the microstructure using optical microscopy, electron microscopy, and X-ray diffraction. Cavitation erosion was evaluated in tap water using an ultrasonic vibration setup, following ASTM G32—2016 standards. Results show that local remelting of the surface with a laser beam causes a reduction in material loss and cavitation erosion rate. Potentiodynamic polarization tests revealed a significant improvement in corrosion resistance, indicated by a reduced corrosion current density in the laser-treated surface. The observed improvements in cavitation and corrosion resistance are attributed to microstructural hardening, characterized by grain refinement and a uniform, homogeneous structure with finely dispersed, small precipitate particles. Full article

Advancements in laser glass compositions and manufacturing techniques has allowed the development of a new category of high-energy and high-power laser systems which are being used in various applications, such as for fundamental research, material processing and inertial confinement fusion (ICF) technologies research. A ceramic laser is a remarkable revolution in solid state lasers. It exhibits crystalline properties, high yields, better thermal conductivity, a uniformly broadened emission cross-section, and a higher mechanical constant. Polycrystalline ceramic lasers combine the properties of glasses and crystals, which offer the unique advantages of high thermal stability, excellent optical transparency, and the ability to incorporate active laser ions homogeneously. They are less expensive and have a similar fabrication process to glass lasers. Recent developments in these classes of lasers have led to improvements in their efficiency, beam quality, and wavelength versatility, making them suitable for a broad range of applications, such as scientific research requiring ultra-fast laser pulses, medical procedures like laser surgery and high-precision cutting and welding in industrial manufacturing. The future of ceramic lasers looks promising, with ongoing research focused on enhancing their performance, developing new doping materials and expanding their functional wavelengths. The ongoing progress in high-power ceramic lasers is continuously expanding the limits of laser technology, therefore allowing the development of more powerful and efficient systems for a wide range of advanced and complex applications. In this paper, we review the advances, limitations and future perspectives of ceramic lasers. Full article

Laser beam remelting is a relatively simple and highly effective technique for the physical modification of surfaces to improve resistance to cavitation erosion. In this study, we investigated the effect of laser remelting on the surface of cast stainless steel with 0.40% C, 25% Cr, 20% Ni, and 1.5% Si on cavitation erosion behavior in tap water. The investigation was conducted using a piezoceramic crystal vibrator apparatus. Base laser beam parameters were carefully selected to result in a defect-free surface (no porosity, material burn, cracks) with hardness capable of generating better resistance to cavitation erosion. The experimental results were compared with those of the reference material. Surface morphology and microstructure evolution after cavitation tests were analyzed using an optical metallographic microscope (OM), scanning electron microscope (SEM), and hardness tests to explore the mechanism of improving surface degradation resistance. The conducted research demonstrated that surfaces modified by laser remelting exhibit a 4.8–5.1 times greater increase in cavitation erosion resistance due to the homogenization of chemical composition and refinement of the microstructure, while maintaining the properties of the base material. Full article

A novel method was proposed for the experimental investigation of wavefront distortion introduced to amplified radiation by pumped active elements in high-power laser amplifiers. The method is based on the simultaneous measurement of temperature distribution and the distribution of population density of the excited laser level in active elements. The underlying theory of the technique was presented; various factors affecting the accuracy of wavefront distortion determination were analyzed. The method was tested to study the wavefront distortion and the depolarization of radiation introduced by the Yb:YAG active element of a cryogenically cooled laser amplifier with high-power diode pumping. The focal length of the thermal lens was 0.40 ± 0.03 and 0.47 ± 0.05 m for the horizontal and vertical planes, respectively. The focal length of the electron lens was two orders of magnitude larger. The maximum value of losses induced by depolarization was 8.5%. Full article

The article describes the results of the study on laser welding of armor plates with a nominal thickness of 3.0 mm. The plates were made of Armox 500T steel characterized by a hardness of up to 540 HB, a minimum yield strength of 1250 MPa, an ultimate strength of up to 1750 MPa, and an elongation A5 minimum of 8%. The laser used for the welding tests was a solid state Yb:YAG laser. The influence of basic parameters such as laser output power, welding speed, and focal plane position on the weld geometry was determined during bead-on-plate welding tests. The optimal conditions for butt joint welding were determined, and the test joints were subjected to mechanical and impact tests, metallographic analysis, and hardness measurements. It has been shown that it is possible to laser weld Armox 500T armor plates, and at the same time it is possible to provide high quality butt joints, but this requires precise selection of welding parameters. A decrease in HAZ hardness of about 22–35% in relation to the hardness of the base material, ranging from 470 to 510 HV0.2, was found. The ultimate tensile strength of the test joints was approx. 20% lower than the Armox 500T steel. The bending tests revealed the low plasticity of the tested joints because the bending angle was just 25–35°. The results of Charpy V–notch test revealed that the impact toughness of the weld metal at −20 °C was approx. 30% lower than at room temperature. Full article

This paper focuses on the mathematical and numerical modeling of the electric arc + laser beam welding (HLAW) process using an innovative model of the Yb:YAG laser heat source. Laser energy distribution is measured experimentally using a UFF100 analyzer. The results of experimental research, including the beam profile and energetic characteristics of an electric arc, are used in the model. The laser beam description is based on geostatistical kriging interpolation, whereas the electric arc is modeled using Goldak’s distribution. Hybrid heat source models are used in numerical algorithms to analyze physical phenomena occurring in the laser–arc hybrid welding process. Thermal phenomena with fluid flow in the fusion zone (FZ) are described by continuum conservation equations. The kinetics of phase transformations in the solid state are determined using Johnson–Mehl–Avrami (JMA) and Koistinen–Marburger (KM) equations. A continuous cooling transformation (CCT) diagram is determined using interpolation functions and experimental research. An experimental dilatometric analysis for the chosen cooling rates is performed to define the start and final temperatures as well as the start and final times of phase transformations. Computer simulations of butt-welding of S355 steel are executed to describe temperature and melted material velocity profiles. The predicted FZ and heat-affected zone (HAZ) are compared to cross-sections of hybrid welded joints, performed using different laser beam focusing. The obtained results confirm the significant influence of the power distribution of the heat source and the laser beam focusing point on the temperature distribution and the characteristic zones of the joint. Full article

We demonstrate a proof of principle of a simple all-solid-state post-compression setup for low-energy, high-repetition-rate laser pulses, where spectral broadening was performed using a combination of highly nonlinear bulk materials in a simple single-pass geometry. The 75 fs, 210 nJ pulses from an amplified 76 MHz, 15.7 W Yb:KGW oscillator after sequential spectral broadening in ZnS and YAG samples of 2 mm and 15 mm thickness, respectively, were compressed to 37 fs by means of Gires–Tournois interferometric mirrors. The post-compressed pulses with an average power of 11.47 W demonstrated reasonable spatial-spectral homogeneity of the beam with the spectral overlap parameter $V>83\%$ and good beam quality with $M_x^2=1.28$ and $M_y^2=1.14$. Full article

Developing an effective method of quantifying defects in the bulk of transparent ceramics is a challenging task that could facilitate their widespread use as a substitute for single crystals. Conventionally, SEM analysis is used to examine the microstructure but it is limited to the material surface. On the other hand, optical transmittance assesses material quality, but does not provide information on the size and concentration of defects. In this study, we illustrate the use of a digital optical microscope for the non-destructive, precise, and rapid analysis of residual porosity in transparent ceramics. YAG-based ceramics doped with Yb have been selected for this study because they are used as laser gain media, an application that requires virtually defect-free components. Different production processes were used to produce YAG samples, and the digital optical microscope analysis was used to compare them. This analysis was shown to be effective and precise to measure the size and concentration of the residual pores. In addition, the comparison of samples obtained with different production processes showed that the size and distribution of the residual porosity is affected by the drying step of the powders before shaping by pressing, as well as by the sintering aids used to ease the densification. It also showed that the transmittance is influenced by both the total volume and the concentration of the pores. Full article

In this study, we have successfully demonstrated a high-energy subpicosecond Yb:YAG laser system based on chirped-pulse regenerative amplification. Our experimental results demonstrate a pulse energy of 3 mJ with a pulse duration of 829.8 fs and a repetition rate of 1 kHz. Additionally, we conducted an extensive investigation into the system’s recompression capability under various modulation and seeding conditions. Our findings suggest that the system can achieve effective recompression over a broad range of parameters, with the ability to compensate for a considerable degree of chirp. Our study provides valuable insights into the fundamental physic of high-energy laser systems and the performance characteristics of chirped-pulse regenerative amplification. Full article

This paper demonstrates the capability of sub-nanosecond, high peak power Yb:YAG/Cr⁴⁺:YAG/YVO₄ passively Q-switched Raman microchip lasers at 1134 nm operated in multiple pulses mode under quasi-continuous-wave (QCW) pumping. Total pulse energy for the Stokes laser was 1.8 mJ with a 4 mm YVO₄ crystal and T_OC = 16%. The corresponding pulse repetition rate reached 225 kHz within a single pumping pulse. By employing a compact plane-concave cavity and 5 mm YVO₄ crystal, the single pulse energy for the Raman laser was further scaled up to 44 μJ. The corresponding peak power was 95 kW. A highest output pulse repetition rate of 87.8 kHz and shortest pulse duration of 464 ps were found for the Raman laser. The results indicate that the Raman microchip laser configuration under QCW LD pumping is a promising approach for developing high peak power, commercial and portable Raman lasers with a pulse duration of several hundred-picoseconds at a pulse repetition rate of hundred kilohertz. Full article

Multiple higher-order Stokes of rotational stimulated Raman scattering (SRS) in compressed hydrogen covered the wavelength range from ~1.1 µm to ~1.4 µm using ~1.2 ps pump pulses from a Yb:YAG laser. In this study, the influence of polarization, energy, and the focusing conditions of the pump pulse, as well as gas pressure, on the conversion efficiency and modification of the spectral envelope of rotational and vibrational SRS was investigated. The use of a supercontinuum seed, as well as circular polarization of pump pulses at high hydrogen pressure, made it possible to significantly reduce the threshold for rotational SRS and suppress vibrational Stokes modes. The cascade excitation of rotational SRS, corresponding to a shift of 587 cm⁻¹, ensured a spectrum spanning four Stokes orders withs a conversion efficiency of 52% and an output energy exceeding 3 mJ. The synthesized spectrum corresponded to ~14 fs transform-limited pulses. Full article

To increase the efficiency of laser oscillators by overcoming losses, the unsaturated gain must be increased. For this purpose, high-intensity pumping, typically higher than 100 kW/cm², is effective. However, the temperature increase and strong thermo-optic effects of the gain medium have been pointed out as obstacles to high efficiency in solid-state lasers. Therefore, the effect of high pump intensity on the laser mode tunability required for high efficiency is investigated by studying the dependence of the laser threshold on the cavity length using a continuous-wave hemispherical short-cavity laser. The results show that the laser mode can be tuned with sufficient range and precision for high efficiency under various loss conditions regardless of the high pump intensity and are in qualitative agreement with a simple theory. Furthermore, according to the heat transport theory, microchip Yb:YAG, the gain medium of this study, does not have a high cooling efficiency, but the maximum temperature increase is estimated to be only about 12 K despite the high pump intensity of about 110 kW/cm². This is because it is the pump power, not the pump intensity, that is proportional to the temperature increase, as the maximum pump power is only 900 mW. These results indicate that high-intensity pumping is a promising approach to achieve efficient lasing at low cost. Full article

The work is aimed at the investigation of the influence of nonlinear active ions concentration profiles in Yb:YAG laser elements on temperature distribution and wavefront distortions during amplification using sub-kilowatt level diode pumping. A mathematical model is presented for the theoretical study of the amplification process in crystals with cubic crystal system. A detailed comparison of Yb:YAG active elements with the same thickness and absorbed pumping power, but with various concentration profiles of Yb³⁺, ions is carried out. It is shown that the use of active elements with an increasing dopant concentration in the pump beam direction allows one to optimize the temperature profile inside the active element and, thus, reduce the thermal-induced wavefront distortions of the amplified radiation. Modeling is carried out for the experimentally grown crystal with linear concentration gradient profile. It is shown that the linear doping profile with a gradient of 0.65 at.%/mm allows increasing the small-signal gain up to 10% and decreasing the thermal-induced wavefront distortions by ~15%. Full article