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Keywords = V-Ti-Co alloy

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15 pages, 1161 KB  
Article
Electrochemical Interactions of Titanium and Cobalt–Chromium–Molybdenum Alloy in Different Solutions
by Anja Ivica, Matea Nimac, Ivica Pelivan, Matija Roglić, Tomislav Kovačević, Mario Cifrek and Jurica Matijević
Materials 2026, 19(2), 367; https://doi.org/10.3390/ma19020367 - 16 Jan 2026
Viewed by 282
Abstract
Pure titanium (Ti) and its alloys are the gold standard for dental implants because a stable titanium dioxide passive film provides excellent corrosion resistance in physiological environments. In this study, we aimed to examine electrochemical interactions between Ti and cobalt–chromium–molybdenum alloy (CoCrMo), and [...] Read more.
Pure titanium (Ti) and its alloys are the gold standard for dental implants because a stable titanium dioxide passive film provides excellent corrosion resistance in physiological environments. In this study, we aimed to examine electrochemical interactions between Ti and cobalt–chromium–molybdenum alloy (CoCrMo), and between a novel Ti–magnesium composite (BIACOM TiMg) and CoCrMo, when immersed in everyday solutions representing beverage or oral hygiene exposure. Test solutions included Coca-Cola®, lemon juice, Elmex® fluoride gel, Listerine® Cool Mint, and Sensodyne® fluoride paste. Immersion experiments paired Ti sticks with CoCrMo sticks and, separately, BIACOM TiMg with CoCrMo sticks, with three measurements per configuration. When galvanically coupled with CoCrMo, immersion in Coca-Cola produced galvanic potential differences of ~983 mV for the BIACOM TiMg-CoCrMo couple and 830 mV for the commercially pure grade 4 (CP4) Ti-CoCrMo couple, indicating significant electrochemical instability. Both materials showed significant potential increases in Elmex fluoride gel. Listerine Cool Mint and Sensodyne fluoride exposure produced electrochemical interactions exceeding 200 mV. Significant differences in corrosion stability were observed between CP4 Ti and BIACOM TiMg. These findings indicate that material pairing and electrolyte environment significantly influence galvanic behavior, with the Ti-Mg composite showing greater susceptibility than CP4 Ti, informing dental/biomedical material selection in oral environments. Full article
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20 pages, 5615 KB  
Article
Assessment of Radiographic Image Texture in the Maxilla and Mandible Around Titanium Inserts Used for Osteosynthesis of Dentofacial Deformities
by Bożena Antonowicz, Marta Borowska, Kamila Łukaszuk, Łukasz Woźniak, Anna Zalewska, Alessia Distefano and Jan Borys
J. Funct. Biomater. 2026, 17(1), 2; https://doi.org/10.3390/jfb17010002 - 19 Dec 2025
Viewed by 524
Abstract
Background: In the treatment of dentofacial deformities, miniplates and screws made of titanium and its alloys (Ti6Al4V) are currently used for osteosynthesis of bone segments, which is due to the high biocompatibility of these materials. Despite the unquestionable advantages of titanium implants, [...] Read more.
Background: In the treatment of dentofacial deformities, miniplates and screws made of titanium and its alloys (Ti6Al4V) are currently used for osteosynthesis of bone segments, which is due to the high biocompatibility of these materials. Despite the unquestionable advantages of titanium implants, there is an ongoing discussion about their potential negative impact on the human body, both at the implantation site and systemically. This study aimed to assess the influence of titanium fixations (miniplates and screws) on the texture and to identify the texture features that vary in the surrounding bone tissue. Methods: The orthopantomograms were obtained from 20 patients who were treated at the Department of Maxillofacial and Plastic Surgery, University of Bialystok. Regions of Interest (ROIs) of bone tissue surrounding titanium fixations in the maxilla and mandible were annotated using separate masks and compared to healthy areas of the same structures in the same patients. The images were independently filtered using Mean, Median, and Laplacian Sharpening filters, followed by analysis of the texture parameters obtained through methods such as First-Order Statistics (FOS), the Gray-Level Co-occurrence Matrix (GLCM), Neighbouring Gray Tone Difference Matrix (NGTDM), Gray-Level Dependence Matrix (GLDM), Gray-Level Run Length Matrix (GLRLM), and Gray-Level Size Zone Matrix (GLSZM). Results: The results showed that FOS, GLCM, and GLDM provide the most informative features for quantitative assessment of the areas around titanium fixations, and that smoothing filters reduce measurement noise and artifacts. Conclusions: The findings confirm that texture analysis can support the diagnosis of structural alterations in the bone surrounding titanium fixations, in both the maxilla and mandible. Full article
(This article belongs to the Special Issue New Trends in Biomaterials and Implants for Dentistry (2nd Edition))
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20 pages, 11502 KB  
Article
Laser Remelting of Biocompatible Ti-Based Glass-Forming Alloys: Microstructure, Mechanical Properties, and Cytotoxicity
by Aleksandra Małachowska, Wiktoria Drej, Agnieszka Rusak, Tomasz Kozieł, Denis Pikulski and Wojciech Stopyra
Materials 2025, 18(24), 5687; https://doi.org/10.3390/ma18245687 - 18 Dec 2025
Viewed by 462
Abstract
Titanium-based bulk metallic glasses (BMGs) offer high strength, lower stiffness than Ti-6Al-4V, and superior corrosion resistance, but conventional Ti glass-forming systems often contain toxic Ni, Be, or Cu. This work investigates five novel Ti-based alloys free of these elements—Ti42Zr35Si [...] Read more.
Titanium-based bulk metallic glasses (BMGs) offer high strength, lower stiffness than Ti-6Al-4V, and superior corrosion resistance, but conventional Ti glass-forming systems often contain toxic Ni, Be, or Cu. This work investigates five novel Ti-based alloys free of these elements—Ti42Zr35Si5Co12.5Sn2.5Ta3, Ti42Zr40Ta3Si15, Ti60Nb15Zr10Si15, Ti39Zr32Si29, and Ti65.5Fe22.5Si12—synthesized by arc melting and suction casting. Single-track laser remelting using a selective laser melting (SLM) system was performed to simulate additive manufacturing and examine microstructural evolution, cracking behavior, mechanical properties, and cytocompatibility. All alloys solidified into fully crystalline α/β-Ti matrices with Ti/Zr silicides; no amorphous structures were obtained. Laser remelting refined the microstructure but did not induce glass formation, consistent with the known limited glass-forming ability of Cu/Ni/Be-free Ti systems. Cracking was observed at low laser energies but crack density decreased as laser energy increased. Cracks were eliminated above ~0.4 J/mm for most alloys. Ti42Zr35Si5Co12.5Sn2.5Ta3 exhibited the lowest stiffness (~125 GPa), while Ti60Nb15Zr10Si15 showed the highest due to silicide precipitation. Cytotoxicity tests (ISO 10993-5) confirmed all alloys to be non-toxic, with some extracts even enhancing fibroblast proliferation. This rapid laser-remelting approach enables cost-effective screening of Ti-based glass-forming alloys for additive manufacturing. Ti–Zr–Ta–Si systems demonstrated the most promising properties for further testing using the powder bed method. Full article
(This article belongs to the Section Biomaterials)
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19 pages, 4245 KB  
Article
Study on the Cooling and Lubrication Mechanism and Properties of Soybean Oil-Based MQL and Different Cryogenic Media in Titanium Alloy Processing
by Zhiyong He, Dongzhou Jia, Qi Gao, Xiaoqiang Wu, Lan Wu and Yongqiang Fu
Lubricants 2025, 13(12), 540; https://doi.org/10.3390/lubricants13120540 - 11 Dec 2025
Cited by 1 | Viewed by 465
Abstract
The machining of Ti-6Al-4V thin-walled parts is characterized by high cutting temperatures, significant force fluctuations, and complex thermomechanical coupling. Cryogenic Minimum Quantity Lubrication Technology (CMQL) uses bio-lubricant as the lubrication carrier, combined with the cooling characteristics of cryogenic temperature medium, showing good cooling [...] Read more.
The machining of Ti-6Al-4V thin-walled parts is characterized by high cutting temperatures, significant force fluctuations, and complex thermomechanical coupling. Cryogenic Minimum Quantity Lubrication Technology (CMQL) uses bio-lubricant as the lubrication carrier, combined with the cooling characteristics of cryogenic temperature medium, showing good cooling and lubrication performance and environmental friendliness. However, the cooling and lubrication mechanism of different cryogenic media in synergy with bio-lubricants is still unclear. This paper establishes convective heat transfer coefficient and penetration models for cryogenic media in the cutting zone, based on the jet core theory and the continuum medium assumption. The model results show that cryogenic air has a higher heat transfer coefficient, while cryogenic CO2 exhibits a better penetration ability in the cutting zone. Further milling experiments show that compared with cryogenic air, the average temperature rise, average cutting force and surface roughness of workpiece surface with cryogenic CO2 as cryogenic medium are reduced by 23.6%, 32.8%, and 11.8%, respectively. It is considered that excellent permeability is the key to realize efficient cooling and lubrication in the cutting zone by Cryogenic CO2 Minimum Quantity Lubrication Technology. This study provides a theoretical basis and technical reference for efficient precision machining of titanium alloy thin-walled parts. Full article
(This article belongs to the Special Issue Tribological Properties of Biolubricants)
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11 pages, 1388 KB  
Article
Effect of ω-Phase Precipitation on Magnetic Susceptibility and Corrosion Resistance of Meta-Stable β-Phase Zr-Nb-Ti-Cr Alloy
by Shinya Tamura, Tomonori Kimura and Yasuhisa Aono
Metals 2025, 15(11), 1208; https://doi.org/10.3390/met15111208 - 30 Oct 2025
Viewed by 475
Abstract
As well as having corrosion resistance and mechanical properties, medical metallic biomaterials used in metal implants must allow imaging by MRI for prognostic diagnosis. Alloys based on Ti, Fe, Co, etc., have the disadvantage that those constituent elements have higher magnetic susceptibility than [...] Read more.
As well as having corrosion resistance and mechanical properties, medical metallic biomaterials used in metal implants must allow imaging by MRI for prognostic diagnosis. Alloys based on Ti, Fe, Co, etc., have the disadvantage that those constituent elements have higher magnetic susceptibility than the tissue surrounding the metallic implant, and this condition results in defects and distortions (“artifacts”) in MR images during MRI imaging. In consideration of this issue, MRI-compatible low-magnetic-susceptibility materials are currently being researched and developed. In this study, microstructural control of Zr-based alloys by alloy design and heat treatment was investigated. The problem with pure Zr is its low corrosion resistance due to the α-phase of its hexagonal-close-packed (HCP) structure. However, alloys that were alloyed and solution heat-treated to a β-phase (body-centered cubic (BCC) structure) showed high corrosion resistance. In particular, when Zr-15Nb-5Ti-3Cr, which has relatively high corrosion resistance, was subjected to aging heat treatment at 673 K for 1.8 ks, precipitation of fine ω-phase in the β-phase was confirmed. The metallographic structure in which the ω-phase precipitated in the β-phase provided high corrosion resistance [≧1000 mV (vs. SHE)] derived from the β-phase, as well as low magnetic susceptibility (approximately 1.2 × 10−6 cm3/g), due to the effect of the ω-phase. This study provides guidelines for microstructural control to achieve both low magnetic susceptibility and high corrosion resistance in Zr-based metallic biomaterials for medical use. Full article
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15 pages, 2501 KB  
Article
Biomechanical Comparison of Patient-Specific Temporomandibular Joint Prostheses Using Ti6Al4V and CoCrMo Alloys: A Finite Element Analysis
by Ezgi Yüceer-Çetiner, Yasin Doğu, Hakan Yurten and Altan Varol
Materials 2025, 18(21), 4822; https://doi.org/10.3390/ma18214822 - 22 Oct 2025
Viewed by 633
Abstract
End-stage temporomandibular joint (TMJ) disorders often necessitate total joint replacement, and the selection of biomaterial directly impacts long-term outcomes. Ti6Al4V and CoCrMo are commonly used alloys, yet their biomechanical performance in patient-specific prostheses remains insufficiently compared. This study aimed to evaluate the mechanical [...] Read more.
End-stage temporomandibular joint (TMJ) disorders often necessitate total joint replacement, and the selection of biomaterial directly impacts long-term outcomes. Ti6Al4V and CoCrMo are commonly used alloys, yet their biomechanical performance in patient-specific prostheses remains insufficiently compared. This study aimed to evaluate the mechanical response of custom TMJ prostheses fabricated from these alloys using finite element analysis (FEA). A three-dimensional mandibular model was created from computed tomography data, and a patient-specific prosthesis was designed in SolidWorks (Dassault Systèmes, SolidWorks Corp., Waltham, MA, USA) and analyzed in ANSYS Workbench 2022 R1 (Ansys Inc., Canonsburg, PA, USA). Physiological loading was simulated by applying forces at the insertion sites of the temporalis, masseter, and medial pterygoid muscles. In the Ti6Al4V model, maximum von Mises stresses reached 192.18 MPa on the mandibular component and 92.004 MPa on the fossa prosthesis, whereas the CoCrMo model demonstrated higher stresses of 204.31 MPa and 94.182 MPa, respectively. Both alloys exhibited similar stress distributions, but Ti6Al4V generated lower stress magnitudes, indicating more favorable load transfer and a reduced risk of mechanical overload on articulating components. These findings underscore the significance of alloy selection in optimizing TMJ prostheses and demonstrate the value of FEA as a tool for guiding future patient-specific designs. Full article
(This article belongs to the Section Biomaterials)
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21 pages, 2824 KB  
Article
Vanadium, Titanium, and Iron Extraction from Titanomagnetite Ore by Salt Roasting and 21st-Century Solvents
by Emmanuel Anuoluwapo Oke, Johannes Hermanus Potgieter, David Nkhoesa and Lizelle Doreen van Dyk
Separations 2025, 12(10), 285; https://doi.org/10.3390/separations12100285 - 15 Oct 2025
Cited by 1 | Viewed by 1251
Abstract
Vanadium is a strategic metal with critical applications in steel alloys, aerospace, chemical catalysis, and energy storage. However, conventional extraction methods such as high-temperature salt roasting are energy-intensive and environmentally challenging. This study investigated the extraction of V, Ti, and Fe from titanomagnetite [...] Read more.
Vanadium is a strategic metal with critical applications in steel alloys, aerospace, chemical catalysis, and energy storage. However, conventional extraction methods such as high-temperature salt roasting are energy-intensive and environmentally challenging. This study investigated the extraction of V, Ti, and Fe from titanomagnetite ore using aqueous solutions of two ionic liquids (IL), 1-butyl-3-imidazolium hydrogen sulphate ([Bmim][HSO4], and 1-butyl-3-methylimidazolium hexafluorophosphate [Bmim][PF6]) as well as two deep eutectic solvents (DESs) (choline chloride:oxalic acid and choline chloride:succinic acid). Na2CO3 and Na2SO4 roasting were used as benchmarks for comparison purposes. Leaching was performed across a range of concentrations and temperatures, and metal recoveries were quantified by atomic absorption spectroscopy (AAS). Among all methods, ChCl:OA DES achieved the best leaching efficiencies of 97.6% for V, 76.1% for Ti, and 68.8% for Fe at 50% (v/v) and 100 °C, outperforming [Bmim][HSO4] and conventional roasting. Kinetic analysis using the shrinking core model indicated that leaching is predominantly diffusion-controlled, with apparent activation energies of 35.1 kJ/mol for V, 28.3 kJ/mol for Ti, and 29.8 kJ/mol for Fe. The results demonstrate that ChCl:OA DES provides a low-temperature, biodegradable, and cost-effective approach for V, Ti and Fe extraction, offering a sustainable alternative to conventional salt roasting methods. Full article
(This article belongs to the Special Issue Advances in Separation and Leaching for Metal Recovery)
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22 pages, 12946 KB  
Article
Tribological Characterization of Carbon Fibre Reinforced Polymer (CFRP) Sliding Against Ti and Al Alloy Counterbodies for Aerospace Applications
by Luís Vilhena, Sharjeel Ahmed Khan, André Garcia and Amílcar Ramalho
Materials 2025, 18(18), 4296; https://doi.org/10.3390/ma18184296 - 13 Sep 2025
Viewed by 844
Abstract
Carbon fibre reinforced polymer (CFRP) is a composite material known for its light weight and exceptional durability, composed of carbon fibres within a polymer matrix. Despite its high cost, CFRP is favoured for its outstanding strength-to-weight ratio and rigidity. It is widely used [...] Read more.
Carbon fibre reinforced polymer (CFRP) is a composite material known for its light weight and exceptional durability, composed of carbon fibres within a polymer matrix. Despite its high cost, CFRP is favoured for its outstanding strength-to-weight ratio and rigidity. It is widely used in the aerospace industry and ship superstructures, among others. These components often rub against different materials in various structural and mechanical assemblies. These interactions typically occur where metallic fasteners, bearings, hinges, and sliding components interface with CFRP parts causing, for example, fretting wear. The main novelty of the present study consists of a systematic comparison of titanium (Ti6Al4V) and aluminium (AA2024-T6) alloy spheres under identical test conditions, evaluating how each material interacts with different CFRP configurations. CFRP was tested against titanium and aluminium alloy spheres as counterbodies under reciprocating sliding conditions. Different contact conditions (applied loads) were used for tribotests. The wear volume and coefficient of friction were determined, as well as the wear mechanisms. Different analytical techniques were employed, such as profilometry, optical microscopy (OM), and scanning electron microscopy (SEM/EDS), to characterise the wear tracks. It was possible to determine the coefficient of friction as well as the wear rate on both CFRP specimens and their respective counterbodies. It was found that the coefficient of friction (CoF) depends on load, fibre orientation, and counterbody material, ranging from 0.14 to 0.29. The lowest wear rate coefficient was observed for CFRP sliding against titanium alloy in the layer configuration, at 1.48 × 10−13 mm3/N·m. In contrast, aluminium alloy counterbodies experienced significantly higher wear, with a maximum wear rate of 6.88 × 10−5 mm3/N·m. Wear volume increased with load across all conditions and was highest for the CFRP cross-section against aluminium alloy. Full article
(This article belongs to the Special Issue Carbon Fiber and Its Composites: State of the Art and Perspectives)
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17 pages, 10533 KB  
Article
Heat Treatment-Assisted Optimization of the Water Splitting Performance of CoCrNi0.5Ti0.3V0.2Al0.4 Eutectic High-Entropy Alloy
by Mingran Sun, Zixiang Yin, Shuai Liu, Yangchuan Cai and Yu Zhang
Materials 2025, 18(17), 4015; https://doi.org/10.3390/ma18174015 - 27 Aug 2025
Viewed by 730
Abstract
In this study, the synergistic tuning mechanism of heat treatment (600, 800, and 1000 °C) and dealloying (40, 60, and 80 °C) on the microstructure and electrocatalytic performance of an FCC + BCC-type CoCrNi0.5Ti0.3V0.2Al0.4 eutectic high-entropy alloy (EHEA) was systematically investigated. The findings [...] Read more.
In this study, the synergistic tuning mechanism of heat treatment (600, 800, and 1000 °C) and dealloying (40, 60, and 80 °C) on the microstructure and electrocatalytic performance of an FCC + BCC-type CoCrNi0.5Ti0.3V0.2Al0.4 eutectic high-entropy alloy (EHEA) was systematically investigated. The findings indicate that with an increase in heat treatment temperature, there is a gradual increase in grain size and a change in the fraction of the two phases. Notably, heat treatment at 800 °C resulted in an FCC-dominated dual-phase structure with uniformly refined grains. As the dealloying temperature increased, the pore size also increased, leading to a uniform distribution of the internal FCC and BCC phases. The sample subjected to heat treatment at 800 °C and dealloying at 80 °C exhibited an OER overpotential of only 265 mV and a Tafel slope of 67.84 mV/dec, significantly enhancing the electrocatalytic activity and stability of the alloy. This study elucidates the mechanism by which the combination of heat treatment and dealloying processes optimizes the electrocatalytic performance of eutectic high-entropy alloys, providing a novel strategy for the design of non-precious metal electrocatalysts. Full article
(This article belongs to the Section Metals and Alloys)
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14 pages, 5562 KB  
Article
Microstructure and Mechanical Properties of AlCoCrFeNi High-Entropy Alloy-Reinforced Ti-6Al-4V Composites
by Abdulaziz Kurdi, Animesh Kumar Basak, Nachimuthu Radhika and Ahmed Degnah
Materials 2025, 18(13), 3179; https://doi.org/10.3390/ma18133179 - 4 Jul 2025
Cited by 1 | Viewed by 1817
Abstract
High-entropy alloy (HEA) particle-reinforced metal matrix composites (MMCs) are a new generation of MMCs with potential applications as orthopedic material in automotive, aerospace, and biomedical fields. In this study, AlCoCrFeNi HEA-reinforced Ti-6Al-4V metal matrix composites (MMCs) were prepared by microwave sintering. The microstructural [...] Read more.
High-entropy alloy (HEA) particle-reinforced metal matrix composites (MMCs) are a new generation of MMCs with potential applications as orthopedic material in automotive, aerospace, and biomedical fields. In this study, AlCoCrFeNi HEA-reinforced Ti-6Al-4V metal matrix composites (MMCs) were prepared by microwave sintering. The microstructural aspects of the MMC were investigated by scanning electron microscopy (SEM) and transmission electron microscopy (TEM), with an emphasis on the interdiffusion (ID) layer. The mechanical properties of the composites were studied by micro-pillar compression at the micro-length scale. The results show that the ID layer exists between the HEA particles and the matrix, is equiaxed in nature, and leads towards metallurgical bonding within the composite. The strength of this ID layer (1573 MPa of yield strength and 1867 MPa of compressive strength) and its Young’s modulus (570 MPa) were about 1.5 times lower than that of the matrix. The HEA particles exhibit the highest strength (2157 MPa of yield strength and 3356 MPa of compressive strength) and Young’s modulus (643 MPa), whereas the matrix falls in between 2372 MPa of yield strength and 2661 MPa of compressive strength, and a Young’s modulus of 721 MPa. Full article
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18 pages, 561 KB  
Article
A New Insight into the Electronic Structure Property Relationships in Glassy Ti-Zr-Nb-(Cu,Ni,Co) Alloys
by Marko Kuveždić, Mario Basletić, Emil Tafra, Krešo Zadro, Ramir Ristić, Damir Starešinić, Ignacio Alejandro Figueroa and Emil Babić
Metals 2025, 15(7), 719; https://doi.org/10.3390/met15070719 - 27 Jun 2025
Viewed by 1076
Abstract
In this work we revisit a vast amount of existing data on physical properties of Ti-Zr-Nb-(Cu,Ni,Co) glassy alloys over a broad range of concentrations (from the high-entropy range to that of conventional Cu-, Ni- or Co-rich alloys). By using our new approach based [...] Read more.
In this work we revisit a vast amount of existing data on physical properties of Ti-Zr-Nb-(Cu,Ni,Co) glassy alloys over a broad range of concentrations (from the high-entropy range to that of conventional Cu-, Ni- or Co-rich alloys). By using our new approach based on the total content of late transition metal(s), we derive a number of physical parameters of a hypothetical amorphous TiZrNb alloy: lattice parameter a=(3.42±0.02) Å, Sommerfeld coefficient γ=6.2mJ/molK2, density of states at N(EF)=2.6(ateV)1, magnetic susceptibility (2.00±0.05)mJ/T2mol, superconducting transition temperature Tc=(8±1)K, upper critical field μ0Hc2(0)=(20±5)T, and coherence length ξ(0)=(40±3)Å. We show that our extrapolated results for the amorphous TiZrNb alloy would be similar to that of crystalline TiZrNb, except for superconducting properties (most notably the upper critical field Hc2(0)), which might be attributed to the strong topological disorder of the amorphous phase. Also, we offer an explanation of the discrepancy between the variations in Tc with the average number of valency electrons in neighboring alloys of 4d transition metals and some high-entropy alloys. Overall, we find that our novel method of systematic analysis of results is rather general, as it can provide reliable estimates of the properties of any alloy which has not been prepared as yet. Full article
(This article belongs to the Special Issue Manufacture, Properties and Applications of Light Alloys)
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17 pages, 4687 KB  
Article
Synthesis of Temperature/pH Dual-Responsive Double-Crosslinked Hydrogel on Medical Titanium Alloy Surface
by Yutong Li, Jiaqi Wang and Shouxin Liu
Gels 2025, 11(6), 443; https://doi.org/10.3390/gels11060443 - 9 Jun 2025
Cited by 1 | Viewed by 1477
Abstract
Medical titanium alloy Ti-6Al-4V (TC4) is widely used as a surgical implant material in biomedical fields owing to its superior biocompatibility, corrosion resistance, and mechanical performance, particularly for osseous integration applications. However, long-term contact of medical titanium-based implants with human soft tissues may [...] Read more.
Medical titanium alloy Ti-6Al-4V (TC4) is widely used as a surgical implant material in biomedical fields owing to its superior biocompatibility, corrosion resistance, and mechanical performance, particularly for osseous integration applications. However, long-term contact of medical titanium-based implants with human soft tissues may induce infection and inflammation. To address these limitations, a drug-loading gel was designed to be synthesized on a TC4 surface to improve biointegration. Considering the critical regulatory roles of temperature and pH in physiological environments, this study synthesized a dual-responsive hydrogel using the temperature-sensitive monomers 2-(2-methoxyethoxy)ethyl methacrylate (MEO2MA) and oligoethylene glycol methacrylate (OEGMA) and the pH-sensitive monomer diethylaminoethyl methacrylate (DEAEMA), employing stereocomplexed polylactic acid as a physical crosslinker and N,N′-methylenebisacrylamide (MBA) as a chemical crosslinker. A polydopamine-based initiator was synthesized via dopamine functionalization with 2-bromoisobutyryl bromide (BIBB). The amphiphilic co-network hydrogel was grafted onto a modified TC4 surface through atom transfer radical polymerization (ATRP). Integration of the drug-loading gel and TC4 gives the implant an “active therapeutic” function by localized drug release. The results demonstrated that the energy storage modulus of the double-crosslinked gel matched that of human soft tissues. The gels exhibited efficient drug release. Full article
(This article belongs to the Section Gel Processing and Engineering)
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20 pages, 4491 KB  
Article
Hydroxyapatite-Complexed Type I Collagen and Fibrinogen-Modified Porous Titanium Alloy Scaffold: Promoting Osteogenesis and Soft Tissue Integration
by Wenhao Tao, Gang Tian, Xu Han, Jianyong Gao, Yingchun Zhu and Xiaogang Xu
Micromachines 2025, 16(6), 692; https://doi.org/10.3390/mi16060692 - 9 Jun 2025
Viewed by 1177
Abstract
Titanium and its alloy scaffolds are widely utilized in clinical settings; however, their biologically inert surfaces and inherent mechanical characteristics impede osteogenesis and soft tissue integration, thereby limiting their application. Selective laser melting (SLM) was employed to fabricate scaffolds with matched cortical bone [...] Read more.
Titanium and its alloy scaffolds are widely utilized in clinical settings; however, their biologically inert surfaces and inherent mechanical characteristics impede osteogenesis and soft tissue integration, thereby limiting their application. Selective laser melting (SLM) was employed to fabricate scaffolds with matched cortical bone mechanical properties, achieving a composite coating of hydroxyapatite complexed with trace elements of silicon, strontium, and fluoride (mHA), along with type I collagen (Col I) and fibrinogen (Fg), thus activating the scaffold surface. Initially, we utilized the excellent adhesive properties of dopamine to co-deposit mHA and polydopamine (PDA) onto porous Ti-6Al-4V scaffolds, which was followed by immobilization of type I collagen and fibrinogen onto PDA. This bioinorganic/bioprotein composite coating, formed via PDA bonding, exhibits excellent stability. Moreover, in vitro cell experiments demonstrate excellent biocompatibility of the porous Ti-6Al-4V scaffold with composite bioactive coatings on its surface. Preosteoblasts (MC3T3-E1) and human keratinocytes (HaCaT) exhibit enhanced adhesion and proliferation activity, and the osteogenic performance of the scaffold is significantly improved. The PDA-mHA-Col I-Fg composite-coated porous titanium alloy scaffold holds significant promise in enhancing the efficacy of percutaneous bone transplantation and requires further investigation. Full article
(This article belongs to the Section B2: Biofabrication and Tissue Engineering)
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14 pages, 13464 KB  
Article
The Design and Microstructure Evolution Mechanism of New Cr1.3Ni2TiAl, CoCr1.5NiTi1.5Al0.2, and V0.3CoCr1.2NiTi1.1Al0.2 Eutectic High-Entropy Alloys
by Xin Zhang, Haitao Yan, Yao Xiao, Wenxin Feng and Yangchuan Cai
Metals 2025, 15(6), 613; https://doi.org/10.3390/met15060613 - 29 May 2025
Cited by 1 | Viewed by 1080
Abstract
To expand the fundamental understanding of eutectic high-entropy alloys (EHEAs), three novel alloy systems—Cr1.3Ni2TiAl, CoCr1.5NiTi1.5Al0.2, and V0.3CoCr1.2NiTi1.1Al0.2—were rationally designed through synergistic phase diagram analysis and [...] Read more.
To expand the fundamental understanding of eutectic high-entropy alloys (EHEAs), three novel alloy systems—Cr1.3Ni2TiAl, CoCr1.5NiTi1.5Al0.2, and V0.3CoCr1.2NiTi1.1Al0.2—were rationally designed through synergistic phase diagram analysis and thermodynamic parameter calculations. Comprehensive microstructural characterization coupled with mechanical property evaluation revealed that these alloys possess FCC+BCC dual-phase architectures with atypical irregular eutectic morphologies. Notably, progressive microstructural evolution was observed, including amplified grain boundary density and the emergence of brittle nanoscale precipitates. Mechanical testing demonstrated superior compressive yield strengths in these alloys compared to conventional FCC+BCC EHEAs with ordered eutectic structures, albeit accompanied by reduced fracture strain. The Cr1.3Ni2TiAl alloy exhibited optimal ductility, with a maximum fracture strain of 15.6%, while V0.3CoCr1.2NiTi1.1Al0.2 achieved peak strength, with a compressive yield strength of 1389.5 MPa. Multiscale analysis suggests that the enhanced mechanical performance arises from the synergistic interplay between irregular eutectic configurations, expanded grain boundary area, and precipitation strengthening mechanisms. Full article
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35 pages, 9564 KB  
Review
Research Progress of the Coatings Fabricated onto Titanium and/or Titanium Alloy Surfaces in Biomaterials for Medical Applications for Anticorrosive Applications
by Qin Rao, Jinshuang Zhang, Yaqing Chen, Yujin Yang, Xu Chen, Donghao Liu, Ruilu Zhu, Ang Li, Yanping Lv and Shunli Zheng
Coatings 2025, 15(5), 599; https://doi.org/10.3390/coatings15050599 - 17 May 2025
Cited by 4 | Viewed by 2006
Abstract
Titanium (Ti) and its alloys have attracted more interest, as they are widely employed as biomaterials due to their great biocompatibility, excellent strength ratio, and lightweight. However, corrosion occurs slowly due to an electrochemical reaction once the Ti material has been placed in [...] Read more.
Titanium (Ti) and its alloys have attracted more interest, as they are widely employed as biomaterials due to their great biocompatibility, excellent strength ratio, and lightweight. However, corrosion occurs slowly due to an electrochemical reaction once the Ti material has been placed in the human body, contributing to infection and failure of implants in medical applications. Thus, the corrosion phenomenon has caused great concern in the biomedical field. It is desirable to make the surface modification to provide better corrosion resistance. The fabrication techniques of the coatings fabricated onto Ti and/or Ti alloy surfaces have been reported, including sol–gel, annealing, plasma spraying, plasma immersion ion implantation, physical vapor deposition, chemical vapor deposition, anodization, and micro-arc oxidation. This review first describes the corrosion types, including localized corrosion (both pitting and crevice corrosion), galvanic corrosion, selective leaching, stress corrosion cracking (SCC), corrosion fatigue (CF), and fretting corrosion. In the second part, the effects of corrosion on the human body were discussed, and the primary cause for clinical failure and allergies has been identified as the excessive release of poisonous and dangerous metal ions (Co, Ni, and Ti) from corroded implants into bodily fluids. The inclusion and exclusion criteria during the selection of literature are described in the third section. In the last section, we emphasized the current research progress of Ti alloy (particularly Ti6Al4V alloy) coatings in biomaterials for medical applications involving dental, orthopedic, and cardiovascular implants for anticorrosive applications. However, there are also several problems to explore and address in future studies, such as the release of excessive metal ions, etc. This review will draw attention to both researchers and clinicians, which could help to increase the coatings fabricated onto Ti and/or Ti alloy surfaces for anticorrosive applications in biomaterials for medical applications. Full article
(This article belongs to the Special Issue Innovative Coatings for Corrosion Protection of Alloy Surfaces)
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