Search Results (47)

Titanium carbonitride (Ti(C,N))-based ceramics are widely utilized in mechanical machining, aerospace, and electronics, particularly in cutting tools and wear-resistant components. Two single-phase solid solution powders, non-high-entropy (Ti_0.83,W_0.07,Mo_0.04,Nb_0.03,Ta_0.04)(C_0.7,N_0.3) and high-entropy (Ti_0.6,W_0.1,Mo_0.1,Nb_0.1,Ta_0.1)(C_0.78,N_0.22), were synthesized via the carbothermal reduction–nitridation (CRN) method. Gradient-structured non-high-entropy (C-TiCN) and high-entropy (HE-TiCN) cermets were fabricated at 1450 °C by tailoring the nitrogen partial pressure in the range of 1–8 kPa. The effect of nitrogen partial pressure on the microstructure and mechanical properties of both materials was thoroughly analyzed. Both materials exhibited a three-layer gradient structure comprising a hard-phase-enriched surface layer, a binder-rich subsurface layer, and a chemically uniform core. Optimal performance was achieved at 4 kPa nitrogen partial pressure, at which both HE-TiCN and C-TiCN exhibited a desirable combination of surface hardness and fracture toughness. Compared with C-TiCN, HE-TiCN showed improvements in surface hardness and fracture toughness at subsurface and core regions (40 µm from the surface) by 4.9%, 11.2%, and 12.0%, respectively. The enhanced surface hardness of HE-TiCN is attributed to the significant lattice distortion and the synergistic effects associated with its high-entropy configuration. The improved toughness of the binder-rich layer is primarily ascribed to mechanisms such as crack deflection, crack branching, and the formation of tear ridges. These findings offer a promising strategy for developing gradient Ti(C,N)-based cermets with enhanced mechanical performance. Full article

TiC-based cermet clads were applied onto high-Cr-containing, cold work D2 tool steel substrates through laser-directed energy deposition (L-DED). A novel suspension-based preplacement method was used to apply the feedstock prior to laser cladding. The preplaced material was then subjected to laser processing using various laser powers (200 to 350 W) and scanning speeds (58 to 116 mm/min.), resulting in the fabrication of high-density clads on the substrates. Hardness profiles were generated by cross-sectional micro-indentation of the clad layers. Micro-Vickers hardness (HV) values of the cermet clads were measured from load–displacement curves under a range of applied normal forces, which are in the range of 265.7 to 890.3 HV. As a preliminary assessment of the wear response, a variety of single-pass scratch testing approaches were undertaken. A qualitative evaluation of ‘interface’ mechanics between the ‘clad’ and substrate material was also performed by cross-sectional scratching of the clads; as a chemical clad is developed, this effectively is assessing the transitions through the clad microstructure. Failure modes and damage mechanism were examined at different processing parameters by means of acoustic emission (AE) and coefficient of friction (COF) measurements, together with assessment of the post-test microstructures. The scratch hardness (H_Sp) of the cermet clads varied within the range of 4.88 to 7.58 GPa, as a function of applied normal force (ranged within 10–40 N), which was considerably higher than the D2 substrate (H_Sp = 3 GPa). Full article

Ti(C, N)-based cermets are problematic in practical production applications due to their brittleness. To improve this defect, Ti(C, N)-based cermets were prepared under different sintering environments using a spark plasma sintering (SPS) device with different contents of Mo₂C and 25 wt.% of nano tungsten carbide as additives. By means of microstructural analysis and comprehensive performance tests, the Ti(C, N) cermet with 6 wt.% Mo₂C content showed the best comprehensive performance when sintered at 1450 °C under a pressure of 25 MPa with a holding time of 16 min. The density of this metal-ceramic was 6.27 g/cm³, the Vickers hardness was HV 2731, and the fracture toughness was 10.1 MPa·m^1/2, which increased the density by 15%, the hardness by 63%, and the fracture toughness by 84% compared with the ceramic without added Mo₂C. Densification of cermets can be promoted using SPS. The moderate addition of Mo₂C can improve the wettability between the bonded phase and the hard phase, and its joint action with tungsten carbide can promote the formation of a ring structure and inhibit the growth of core-structure grains to enhance the toughness of the ceramic. Full article

Ti(C,N)-based cermets are crucial for high-speed cutting tools and other high-temperature applications, yet there remains a considerable gap in their preparation controllability, fracture strength, and toughness compared to cemented carbide. Despite numerous studies having focused on modifying the hardness and toughness of Ti(C,N)-based cermets by varying process parameters and chemical compositions, this research has used gradient Ti(C,N)-based cermets produced by powder extrusion additive manufacturing (PEM) technology, which is rare. This study developed the gradient structure layer by layer using PEM. The microstructure of the printed and sintered parts was studied, and the hardness, fracture toughness, and bending strength of the gradient material were analyzed. The gradient material demonstrates superior mechanical properties compared to traditional Ti(C,N)-based cermets, with a hardness of ${1760}_{-23}^{+39}$ HV20, a fracture toughness of ${8.5}_{-0.4}^{+0.3}$ MPa·m^1/2, and a bending strength of ${2047}_{-43}^{+22}$ MPa. The research will assist researchers in assessing the potential application of PEM and broaden the application fields of gradient Ti(C,N)-based cermets. Full article

The present investigation addresses the mechanical properties, wear behaviour, and high-temperature oxidation of cermets and hardmetals based on either Ti(C,N) or WC and a metal binder based on Fe15Ni or Fe15Ni10Cr. This study also includes a commercial-grade WC-Co for comparative purposes. The production of these materials involved a powder metallurgy and sinter-HIP processing route under identical conditions. It is found that WC-based materials have superior mechanical properties, including hardness, fracture toughness, transversal rupture strength (TRS), and wear response, compared to Ti(C,N)-based materials. However, the latter show better oxidation behaviour than the former. Notably, WC-FeNi exhibits a higher hardness and TRS than the commercial-grade material (an increase of 7% and 9%, respectively). The difference in wear behaviour is due to the difference in wear mechanisms. In this regard, cermets wear through a tribolayer of Ti and Fe oxides, while hardmetals primarily wear through abrasion from ploughing. Thus, hardmetals exhibit a lower coefficient of friction (COF) and wear rate than cermets. Furthermore, Ti(C,N)-based materials form a protective layer of TiO₂, which enhances their integrity and reduces mass gain. The addition of Cr to the FeNi binder only appears to have a clear effect on the TRS of the materials. Full article

Development of high-performance cutting tool materials is one of the critical parameters enhancing the surface finishing of high-speed machined products. Ti(C,N)-based cermets reinforced with and without different contents of silicon nitride were designed and evaluated to satisfy the requirements. In fact, the effect of silicon nitride addition to Ti(C,N)-based cermet remains unclear. The purpose of this study is to investigate the influence of Si₃N₄ additive on microstructure, mechanical properties, and thermal stability of Ti(C,N)-based cermet cutting tools. In the present work, $\alpha$-Si₃N₄ “grade SN-E10” was utilized with various fractions up to 6 wt.% in the designed cermets. A two-step reactive sintering process under vacuum was carried out for the green compact of Ti(C,N)-based cermet samples. The samples with 4 wt.% Si₃N₄ have an apparent solid density of about 6.75 g/cm³ (relative density of about 98 %); however, the cermet samples with 2 wt.% Si₃N₄ exhibit a superior fracture toughness of 10.82 MP${\mathrm{a.m}}^{1/2}$ and a traverse rupture strength of 1425.8 MPa. With an increase in the contents of Si₃N₄, the Vickers hardness and fracture toughness of Ti(C,N)-based cermets have an inverse behavior trend. The influence of Si₃N₄ addition on thermal stability is clarified to better understand the relationship between thermal stability and mechanical properties of Ti(C,N)-based cermets. Full article

The present research focuses on the effects of different processing routes on the physical and mechanical properties of nano Ti(CN)-based cermets with metallic binders. Tungsten carbide (WC) is added as a secondary carbide and Ni-Co is added as a metallic binder to nano Ti(CN)-based cermet processed via conventional and spark plasma sintering (SPS). A systematic comparison of the composition and sintering conditions for different cermets’ systems was carried out to design novel composition and sintering conditions. Nano TiCN powder was prepared by 30 h of ball milling. The highest density of >98.5% was achieved for the SPS-processed cermets sintered at 1200 °C and 1250 °C for 3 min at 60 MPa of pressure in comparison to the conventionally sintered cermets at 1400 °C for 1 h with a two-stage compaction process—uniaxially at 150 MPa and isostatically at 300 MPa of pressure. Comparative X-ray diffraction (XRD) analysis of the milled powders at different time intervals was performed to understand the characteristics of the as-received and milled powders. Peak broadening was observed after 5 h of ball milling, and it increased to 30 hr. Also, peak broadening and a refined carbide size was observed in the XRD and scanning electron microscope (SEM) micrographs of the SPS-processed cermet. Transmission electron microscope (TEM) analysis of the milled powder showed that its internal structure had a regular periodic arrangement of planes. SEM base scattered electron (BSE) images of all the cermets primarily showed three major microstructural phases of the core–rim–binder with black, grey, and white contrast, respectively. With the present sintering conditions, a high hardness of ~16 GPa and a fracture toughness of ~9 MPa m^1/2 were obtained for SPS-processed cermets sintered at higher temperatures. Full article

In this study, the influence of W, Cr, and Mo on the microstructure and mechanical properties of the arc-welded interface of TiC cermet and low-carbon steel was investigated. MIG arc welding was employed to deposit muti-alloyed low-carbon steel flux-cored wire onto the surface of the TiC cermet to create the arc-welded interface. Analysis of the microstructure, phase composition, and shear fracture of the interface were conducted by OM (optical microscopy), SEM (scanning electron microscope), EMPA (Electron Probe X-ray Micro-Analyzer), and XRD (X-ray diffraction) methods. The results indicate that the order of influence on the performance of the welded interface is perceived as Cr > W > Mo. The preferred ratio of element content is W at 1.0 wt.%, Cr at 0.5 wt.%, and Mo at 2.0 wt.%. During the arc-welding process, W and Mo formed a rim structure of TiC particles to inhibit the dissolution of TiC particles, while Cr formed dispersed carbides in the bonding phase. The synergistic impact of these components resulted in the simultaneous enhancement of both the TiC particles and the bonding phase. This led to a significant increase in the shear strength of the TiC cermet welded interface to 787 MPa, marking an 83% improvement compared to the welded interface without reinforcement, which exhibited a shear strength of 430 MPa. Full article

It remains a popular question whether rare earth oxides encourage reinforcing phases to the uniform distribution in cermet coating to improve the mechanical properties. This study applied laser cladding to prepare the TiAl/WC/CeO₂ MMC cermet coatings on the TC21 alloy substrate. The effects of CeO₂ content on the phase composition, microstructure formation, evolution mechanism, and properties of cermet coatings were investigated. Results show that the incorporation of CeO₂ did not change the phase of composite coating, but the shape of the TiC phase has a close relation to the CeO₂ content. CeO₂ enhanced the fluidity of the molten pool, which further encouraged the TiC/Ti₂AlC core-shell reinforcement phase. With the increase in CeO₂ content, the optimized coating contributed to homogenous microstructure distribution and fine grain size. Owing to the hard phases strengthening and dispersion strengthening effects of CeO₂, the microhardness of the composite coatings was all significantly higher (almost 1.6 times) than that of the substrate. Importantly, the addition of CeO₂ significantly improved the wear resistance of the composite coating. This work provides a certain reference value for the study of surface strengthening of key parts in the aerospace field. Full article

The use of metal-coated ceramic powders not only effectively enhances the wettability of the metal–ceramic interface but also promotes a more uniform microstructure in Ti(C,N)-based cermets, which is advantageous for improving their mechanical properties. In this study, ultrafine Co- and Ni-coated (Ti,W,Mo,Ta)(C,N) powders were synthesized via the spray-drying-in-situ carbothermal reduction method. Subsequently, Ti(C,N)-based cermets were effectively fabricated using the as-prepared ultrafine Co- and Ni-coated (Ti,W,Mo,Ta)(C,N) powders. The impact of reaction temperature, heating rate, and isothermal time on the phase and microstructure of prepared powders was analyzed using X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). Additionally, the microstructure of the as-sintered cermets was experimentally investigated. The findings reveal that the complete reduction of Co and Ni metal salts, pre-coated on the surface of (Ti,W,Mo,Ta)(C,N) particles, can be achieved through rapid heating (10 °C/min) in a specific temperature range (600–1000 °C) with an isothermal time of 3 h at a lower reduction temperature (1000 °C). The synthesized powders have only two phases: the (Ti,W,Mo,Ta)(C,N) phase and Co/Ni phase, and no other heterogeneous phases were observed with an oxygen content of 0.261 wt.%. Notably, the conventional core–rim structure was not dominant in the cermets obtained from the prepared Co- and Ni-coated (Ti,W,Mo,Ta)(C,N) powders. Moreover, the heterogeneous segregation effect of the Co/Ni coating on the ultrafine powder particles resulted in a finer microstructure than the traditional cermets with the same composition. However, the grain size is mainly in the range of 0.5–0.8 μm. The weaker residual stresses at the core and rim interfaces and the finer particle distributions could theoretically enhance the toughness of Ti(C,N)-based cermets, simultaneously. Full article

Titanium boride (TiB₂) is a material classified as an ultra-high-temperature ceramic. The TiB₂ structure is dominated by covalent bonds, which gives the materials based on TiB₂ very good mechanical and thermal properties, making them difficult to sinter at the same time. Obtaining dense TiB₂ polycrystals requires a chemical or physical sintering activation. Carbon and molybdenum disilicide (MoSi₂) were chosen as sintering activation additives. Three series of samples were made, the first one with carbon additives: 0 to 4 wt.%; the second used 2.5, 5 and 10 wt.% MoSi₂; and the third with both additions of 2 wt.% carbon and 2.5, 5 and 10 wt.% MoSi₂. On the basis of the dilatometric sintering analysis, all additives were found to have a favourable effect on the sinterability of TiB₂, and it was determined that sintering TiB₂ with the addition of carbon can be carried at 2100 °C and with MoSi₂ and both additives at 1800 °C. The polycrystals were sintered using the hot-pressing technique. On the basis of the studies conducted in this work, it was found that the addition of 1 wt.% of carbon allows single-phase TiB₂ polycrystals of high density (>90%) to be obtained. The minimum MoSi₂ addition, required to obtain dense sinters with a cermet-like microstructure, was 5 wt.%. High density was also achieved by the materials containing both additives. The samples with higher MoSi₂ content, i.e., 5 and 10%, showed densities close to 100%. The mechanical properties, such as Young’s modulus, hardness and fracture toughness (K_Ic), of the polycrystals and composites were similar for samples with densities exceeding 95%. The Vickers hardness was 23 to 27 GPa, fracture toughness (K_IC) was 4 to 6 MPa·m^0.5 and the Young’s modulus was 480 to 540 GPa. The resulting TiB₂-based materials showed potential in high-temperature applications. Full article

Ti(C,N)-based cermet is a kind of composite material composed of a metal binder phase and a Ti(C,N)-hard phase, which is widely used in the fields of cutting machining and wear-resistant parts due to its high hardness, good toughness, wear resistance, and chemical stability. In recent years, the research on the replacement of traditional Ni, Co, and Fe binder phases by novel binder phases such as intermetallic compounds and high-entropy alloys has made remarkable progress, which significantly improves the mechanical properties, wear resistance, corrosion resistance, and high-temperature oxidation resistance of Ti(C,N)-based cermets. This paper reviews the latest research results, summarizes the mechanism of the new binder to improve the performance of metal–ceramics, and looks forward to the future research directions. Full article

Fabrication of W- and Co-free wear-resistant cermets is a vital task in modern machinery due to the toxicity of Co-based products and poor availability of Co and W containing raw materials. In this paper, a TiC-NiMo coating produced by laser-directed energy deposition (L-DED) on a Ti-6Al-4V substrate was demonstrated. Mechanical alloying of TiC, Ni and Mo powders followed by spray-drying was proposed to fabricate a feedstock spherical composite powder suitable for an L-DED machine. It was shown that this method is more applicable in the case of a TiC-containing composition than gas atomization and plasma spheroidization methods. The size of the resulting particles was in the range of 10–100 μm while the size of the 70 vol.% was in the range of 45–75 μm. L-DED provided a good adhesion of the coating, though the presence of pores and transverse cracks was also observed. The coating’s hardness was up to 1500 HV, which is not inferior to the hardness of known TiC-based cermets and is promising for obtaining a good wear resistance of the coating. It was shown that it depended on the thickness due to the mixing zone influence. The coating structure contained TiC- and Mo-based precipitates and a Ni-based binder. The weight loss of the coating samples after an abrasive wear test with 4000 revolutions of a testing wheel was 0.0464 g and that can be considered insignificant. The wear did not lead to the appearance of new defects and cleavage of the coating. Further optimization of the component ratio and L-DED parameters could help to improve the performance of the coating and make this technology rather promising to improve the wear resistance of machinery parts working in high-wear environments. Full article

Due to the excellent properties of Ti (C,N)-based ceramics, such as high hardness, excellent wear resistance, exceptional thermal deformation resistance, and sound chemical stability, they have been widely used in cutting tools or molds. Thus, revealing their tribological behavior against hard materials is of great significance. Some studies have reported the tribological behavior of Ti(C,N)-based cermets and hard cermets, but so far, the effects of Mo₂C additions on the frictional properties of Ti(C,N)-based cermets are still unclear. In this study, Ti(C,N)-10WC-1Cr₃C₂-5Co-10Ni-x Mo₂C cermets (x = 4, 6, 8, 10 and 12 wt.%) were sintered using a vacuum hot-pressing furnace. Furthermore, the core–rim morphologies of the sintered samples were observed in SEM images. Then, the wear resistance of the cermets was studied against a Si₃N₄ ball at a 50 N load using the fretting wear test. Finally, the wear mechanism was characterized using a combination of SEM, EDS and XPS. The experimental results indicated that the wear mechanisms of the cermets were mainly abrasive wear, adhesive wear, and the formation of an oxide film. As the content of Mo₂C increased from 4 wt.% to 12 wt.%, the friction coefficient and wear volume had a variation law of first decreasing and then decreasing, and reached minimum values at 6 wt.% and 12 wt.%, and the lowest friction coefficient and wear rate were 0.49 and 0.9 × 10⁻⁶ mm³/Nm, respectively. The 6 wt.% Mo₂C greatly improved the hardness and fracture toughness of the cermet, while the 12 wt.% Mo₂C promoted the formation of an oxide film and protected the friction surface. The cermet with 6 wt.% Mo₂C is recommended because it has comprehensive advantages in terms of its mechanical properties, tribological properties, and cost. Full article

The paper analyzes the structure and properties of metal, cermet, and ceramic NbMoCrTiAl high-entropy alloy (HEA) coatings formed on solid substrates by plasma-assisted vacuum arc deposition (from multicomponent gas-metal plasma through Nb, Mo, Cr, and TiAl cathode evaporation in argon and/or a mixture of argon and nitrogen). The analysis shows that all coatings represent a nanocrystalline (3–5 nm) multilayer film. The metal coating has a bcc lattice (a = 0.3146 nm). The ceramic coating has an fcc lattice (an uncertain lattice parameter due to highly smeared diffraction peaks). The coating hardness increases in the order of metal, cermet, and then ceramic, reaching 43 GPa at Young’s modulus equal to 326 GPa. When heated in air, the metal and cermet coatings start to oxidize at 630–640 °C, and the ceramic coating at 770–780 °C. Full article