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Search Results (755)

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Keywords = TiC/Ni

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19 pages, 4972 KiB  
Article
Dispersion of TiB2 Particles in Al–Ni–Sc–Zr System Under Rapid Solidification
by Xin Fang, Lei Hu, Peng Rong and Yang Li
Metals 2025, 15(8), 872; https://doi.org/10.3390/met15080872 (registering DOI) - 4 Aug 2025
Abstract
The dispersion behavior of ceramic particles in aluminum alloys during rapid solidification critically affects the resulting microstructure and mechanical performance. In this study, we investigated the nucleation and growth of Al3(Sc,Zr) on TiB2 surfaces in a 2TiB2/Al–8Ni–0.6Sc–0.1Zr alloy, [...] Read more.
The dispersion behavior of ceramic particles in aluminum alloys during rapid solidification critically affects the resulting microstructure and mechanical performance. In this study, we investigated the nucleation and growth of Al3(Sc,Zr) on TiB2 surfaces in a 2TiB2/Al–8Ni–0.6Sc–0.1Zr alloy, fabricated via wedge-shaped copper mold casting and laser surface remelting. Thermodynamic calculations were employed to optimize alloy composition, ensuring sufficient nucleation driving force under rapid solidification conditions. The results show that the formation of Al3(Sc,Zr)/TiB2 composite interfaces is highly dependent on cooling rate and plays a pivotal role in promoting uniform TiB2 dispersion. At an optimal cooling rate (~1200 °C/s), Al3(Sc,Zr) nucleates heterogeneously on TiB2, forming core–shell structures and enhancing particle engulfment into the α-Al matrix. Orientation relationship analysis reveals a preferred (111)α-Al//(0001)TiB2 alignment in Sc/Zr-containing samples. A classical nucleation model quantitatively explains the observed trends and reveals the critical cooling-rate window for composite interface formation. This work provides a mechanistic foundation for designing high-performance aluminum-based composites with uniformly dispersed reinforcements for additive manufacturing applications. Full article
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17 pages, 4071 KiB  
Article
Microstructural Characterisation of Bi-Ag-Ti Solder Alloy and Evaluation of Wettability on Ceramic and Composite Substrates Joined via Indirect Electron Beam Heating in Vacuum
by Mikulas Sloboda, Roman Kolenak, Tomas Melus, Peter Gogola, Matej Pasak, Daniel Drimal and Jaromir Drapala
Materials 2025, 18(15), 3634; https://doi.org/10.3390/ma18153634 (registering DOI) - 1 Aug 2025
Viewed by 117
Abstract
This paper examines the wettability and interactions between ceramic and composite materials soldered with Bi-based solder containing 11 wt.% of silver and 3 wt.% titanium using indirect electron beam soldering technology. The Bi11Ag3Ti solder, with a melting point of 402 °C, consisted of [...] Read more.
This paper examines the wettability and interactions between ceramic and composite materials soldered with Bi-based solder containing 11 wt.% of silver and 3 wt.% titanium using indirect electron beam soldering technology. The Bi11Ag3Ti solder, with a melting point of 402 °C, consisted of a bismuth matrix containing silver lamellae. Titanium, acting as an active element, positively influenced the interaction between the solder and the joined materials. SiC and Ni-SiC substrates were soldered at temperatures of 750 °C, 850 °C, and 950 °C. Measurements of wettability angles indicated that the lowest value (20°) was achieved with SiC substrates at 950 °C. A temperature of 750 °C appeared to be the least suitable for both substrates and was entirely unsuitable for Ni-SiC. It was also observed that the Bi11Ag3Ti solder wetted the SiC substrates more effectively than Ni-SiC substrates. The optimal working temperature for this solder was determined to be 950 °C. The shear strength of the joints soldered with the Bi11Ag3Ti alloy was 23.5 MPa for the Al2O3/Ni-SiC joint and 9 MPa for the SiC/Ni-SiC joint. Full article
(This article belongs to the Special Issue Advanced Materials and Processing Technologies)
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26 pages, 5007 KiB  
Article
Copper-Enhanced NiMo/TiO2 Catalysts for Bifunctional Green Hydrogen Production and Pharmaceutical Pollutant Removal
by Nicolás Alejandro Sacco, Fernanda Albana Marchesini, Ilaria Gamba and Gonzalo García
Catalysts 2025, 15(8), 737; https://doi.org/10.3390/catal15080737 (registering DOI) - 1 Aug 2025
Viewed by 131
Abstract
This study presents the development of Cu-doped NiMo/TiO2 photoelectrocatalysts for simultaneous green hydrogen production and pharmaceutical pollutant removal under simulated solar irradiation. The catalysts were synthesized via wet impregnation (15 wt.% total metal loading with 0.6 wt.% Cu) and thermally treated at [...] Read more.
This study presents the development of Cu-doped NiMo/TiO2 photoelectrocatalysts for simultaneous green hydrogen production and pharmaceutical pollutant removal under simulated solar irradiation. The catalysts were synthesized via wet impregnation (15 wt.% total metal loading with 0.6 wt.% Cu) and thermally treated at 400 °C and 900 °C to investigate structural transformations and catalytic performance. Comprehensive characterization (XRD, BET, SEM, XPS) revealed phase transitions, enhanced crystallinity, and redistribution of redox states upon Cu incorporation, particularly the formation of NiTiO3 and an increase in oxygen vacancies. Crystallite sizes for anatase, rutile, and brookite ranged from 21 to 47 nm at NiMoCu400, while NiMoCu900 exhibited only the rutile phase with 55 nm crystallites. BET analysis showed a surface area of 44.4 m2·g−1 for NiMoCu400, and electrochemical measurements confirmed its higher electrochemically active surface area (ECSA, 2.4 cm2), indicating enhanced surface accessibility. In contrast, NiMoCu900 exhibited a much lower BET surface area (1.4 m2·g−1) and ECSA (1.4 cm2), consistent with its inferior photoelectrocatalytic performance. Compared to previously reported binary NiMo/TiO2 systems, the ternary NiMoCu/TiO2 catalysts demonstrated significantly improved hydrogen production activity and more efficient photoelectrochemical degradation of paracetamol. Specifically, NiMoCu400 showed an anodic peak current of 0.24 mA·cm−2 for paracetamol oxidation, representing a 60% increase over NiMo400 and a cathodic current of −0.46 mA·cm−2 at −0.1 V vs. RHE under illumination, nearly six times higher than the undoped counterpart (–0.08 mA·cm−2). Mott–Schottky analysis further revealed that NiMoCu400 retained n-type behavior, while NiMoCu900 exhibited an unusual inversion to p-type, likely due to Cu migration and rutile-phase-induced realignment of donor states. Despite its higher photosensitivity, NiMoCu900 showed negligible photocurrent, confirming that structural preservation and surface redox activity are critical for photoelectrochemical performance. This work provides mechanistic insight into Cu-mediated photoelectrocatalysis and identifies NiMoCu/TiO2 as a promising bifunctional platform for integrated solar-driven water treatment and sustainable hydrogen production. Full article
(This article belongs to the Section Electrocatalysis)
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21 pages, 2695 KiB  
Article
Thermographic Investigation of Elastocaloric Behavior in Ni-Ti Sheet Elements Under Cyclic Bending
by Saeed Danaee Barforooshi, Gianmarco Bizzarri, Girolamo Costanza, Stefano Paoloni, Ilaria Porroni and Maria Elisa Tata
Materials 2025, 18(15), 3546; https://doi.org/10.3390/ma18153546 - 29 Jul 2025
Viewed by 228
Abstract
Growing environmental concerns have driven increased interest in solid-state thermal technologies based on the elastocaloric properties of shape memory alloys (SMA). This work examines the elastocaloric effect (eCE) in Ni-Ti SMA sheets subjected to cyclic bending, providing quantitative thermal characterization of their behavior [...] Read more.
Growing environmental concerns have driven increased interest in solid-state thermal technologies based on the elastocaloric properties of shape memory alloys (SMA). This work examines the elastocaloric effect (eCE) in Ni-Ti SMA sheets subjected to cyclic bending, providing quantitative thermal characterization of their behavior under controlled loading conditions. The experimental investigation employed passive thermography to analyze the thermal response of Ni-Ti sheets under two deflection configurations at 1800 rpm loading. Testing revealed consistent adiabatic temperature variations (ΔTad) of 4.14 °C and 4.26 °C for the respective deflections during heating cycles, while cooling phases demonstrated efficient thermal homogenization with temperature gradients decreasing from 4.13 °C to 0.13 °C and 4.43 °C to 0.68 °C over 60 s. These findings provide systematic thermal documentation of elastocaloric behavior in bending-loaded Ni-Ti sheet elements and quantitative data on the relationship between mechanical loading parameters and thermal gradients, enhancing the experimental understanding of elastocaloric phenomena in this configuration. Full article
(This article belongs to the Special Issue Technology and Applications of Shape Memory Materials)
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20 pages, 4256 KiB  
Review
Recent Progress and Future Perspectives of MNb2O6 Nanomaterials for Photocatalytic Water Splitting
by Parnapalle Ravi and Jin-Seo Noh
Materials 2025, 18(15), 3516; https://doi.org/10.3390/ma18153516 - 27 Jul 2025
Viewed by 208
Abstract
The transition to clean and renewable energy sources is critically dependent on efficient hydrogen production technologies. This review surveys recent advances in photocatalytic water splitting, focusing on MNb2O6 nanomaterials, which have emerged as promising photocatalysts due to their tunable band [...] Read more.
The transition to clean and renewable energy sources is critically dependent on efficient hydrogen production technologies. This review surveys recent advances in photocatalytic water splitting, focusing on MNb2O6 nanomaterials, which have emerged as promising photocatalysts due to their tunable band structures, chemical robustness, and tailored morphologies. The objectives of this work are to (i) encompass the current synthesis strategies for MNb2O6 compounds; (ii) assess their structural, electronic, and optical properties in relation to photocatalytic performance; and (iii) elucidate the mechanisms underpinning enhanced hydrogen evolution. Main data collection methods include a literature review of experimental studies reporting bandgap measurements, structural analyses, and hydrogen production metrics for various MNb2O6 compositions—especially those incorporating transition metals such as Mn, Cu, Ni, and Co. Novelty stems from systematically detailing the relationships between synthesis routes (hydrothermal, solvothermal, electrospinning, etc.), crystallographic features, conductivity type, and bandgap tuning in these materials, as well as by benchmarking their performance against more conventional photocatalyst systems. Key findings indicate that MnNb2O6, CuNb2O6, and certain engineered heterostructures (e.g., with g-C3N4 or TiO2) display significant visible-light-driven hydrogen evolution, achieving hydrogen production rates up to 146 mmol h−1 g−1 in composite systems. The review spotlights trends in heterojunction design, defect engineering, co-catalyst integration, and the extension of light absorption into the visible range, all contributing to improved charge separation and catalytic longevity. However, significant challenges remain in realizing the full potential of the broader MNb2O6 family, particularly regarding efficiency, scalability, and long-term stability. The insights synthesized here serve as a guide for future experimental investigations and materials design, advancing the deployment of MNb2O6-based photocatalysts for large-scale, sustainable hydrogen production. Full article
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18 pages, 4038 KiB  
Article
Highly Efficient and Stable Ni-Cs/TS-1 Catalyst for Gas-Phase Propylene Epoxidation with H2 and O2
by Ziyan Mi, Huayun Long, Yuhua Jia, Yue Ma, Cuilan Miao, Yan Xie, Xiaomei Zhu and Jiahui Huang
Catalysts 2025, 15(7), 694; https://doi.org/10.3390/catal15070694 - 21 Jul 2025
Viewed by 396
Abstract
The development of non-noble metal catalysts for gas-phase propylene epoxidation with H2/O2 remains challenging due to their inadequate activity and stability. Herein, we report a Cs+-modified Ni/TS-1 catalyst (9%Ni-Cs/TS-1), which exhibits unprecedented catalytic performance, giving a state-of-the-art PO [...] Read more.
The development of non-noble metal catalysts for gas-phase propylene epoxidation with H2/O2 remains challenging due to their inadequate activity and stability. Herein, we report a Cs+-modified Ni/TS-1 catalyst (9%Ni-Cs/TS-1), which exhibits unprecedented catalytic performance, giving a state-of-the-art PO formation rate of 382.9 gPO·kgcat−1·h−1 with 87.8% selectivity at 200 °C. The catalyst stability was sustainable for 150 h, far surpassing reported Ni-based catalysts. Ni/TS-1 exhibited low catalytic activity. However, the Cs modification significantly enhanced the performance of Ni/TS-1. Furthermore, the intrinsic reason for the enhanced performance was elucidated by multiple techniques such as XPS, N2 physisorption, TEM, 29Si NMR, NH3-TPD-MS, UV–vis, and so on. The findings indicated that the incorporation of Cs+ markedly boosted the reduction of Ni, enhanced Ni0 formation, strengthened Ni-Ti interactions, reduced acid sites to inhibit PO isomerization, improved the dispersion of Ni nanoparticles, reduced particle size, and improved the hydrophobicity of Ni/TS-1 to facilitate propylene adsorption/PO desorption. The 9%Ni-Cs/TS-1 catalyst demonstrated exceptional performance characterized by a low cost, high activity, and long-term stability, offering a viable alternative to Au-based systems. Full article
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12 pages, 7936 KiB  
Article
Synergistic Effects of SiCw and Ni Addition on the Densification and Mechanical Properties of (M0.2Ti0.2Ta0.2V0.2Nb0.2)B2 (M=Hf, Zr, or Cr) High-Entropy Ceramics
by Hongya Wu, Jianxin Sun, Jiaqi Zhang, Junshuai Chen, Zhigang Yang, Yubo Gong, Guoqiang Qin, Gang Yu and Shengya He
Ceramics 2025, 8(3), 89; https://doi.org/10.3390/ceramics8030089 - 18 Jul 2025
Viewed by 212
Abstract
The improvement of densification and fracture toughness in high-entropy ceramics is important to realizing their practical applications. In this study, SiC whiskers and metal Ni additions were incorporated to solve these problems of high-entropy boride ceramics. The influence of sintering temperatures (1450–1650 °C) [...] Read more.
The improvement of densification and fracture toughness in high-entropy ceramics is important to realizing their practical applications. In this study, SiC whiskers and metal Ni additions were incorporated to solve these problems of high-entropy boride ceramics. The influence of sintering temperatures (1450–1650 °C) on the densification, microstructure, hardness, fracture toughness, and bending strength of (M0.2Ti0.2Ta0.2V0.2Nb0.2)B2-SiCw-Ni (M=Hf, Zr, or Cr) composites prepared by hot-pressing technology were studied. Results showed that when SiC whiskers and metal Ni additions were used as additives, increasing sintering temperatures from 1450 to 1600 °C promoted the densification of high-entropy boride ceramics. This was mainly attributed to the high sintering driving force. However, when the temperature further increased to 1650 °C, their densification behavior decreased. At a sintering temperature of 1600 °C, these high-entropy borides ceramics all had the highest densification behavior, leading to their high hardness and fracture toughness. The highest relative density was 96.3%, the highest hardness was 22.02 GPa, and the highest fracture toughness was 13.25 MPa·m1/2, which was improved by the co-function of SiC whiskers and plastic metal Ni. Meanwhile, in the adopted sintering temperature range of 1450 to 1650 °C, the highest bending strength at room temperature of these high-entropy boride ceramics could reach 320.8 MPa. Therefore, this research offers an effective densification, strengthening, and toughening method for high-entropy boride composites at a low sintering temperature. Full article
(This article belongs to the Special Issue Mechanical Behavior and Reliability of Engineering Ceramics)
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12 pages, 7657 KiB  
Article
Cation Vacancies Anchored Transition Metal Dopants Based on a Few-Layer Ti3C2Tx Catalyst for Enhanced Hydrogen Evolution
by Xiangjie Liu, Xiaomin Chen, Chunlan Huang, Sihan Sun, Ding Yuan and Yuhai Dou
Catalysts 2025, 15(7), 663; https://doi.org/10.3390/catal15070663 - 7 Jul 2025
Viewed by 404
Abstract
This study addresses the efficiency and cost challenges of hydrogen evolution reaction (HER) catalysts in the context of carbon neutrality strategies by employing a synergistic approach that combines cation vacancy anchoring and transition metal doping on two-dimensional (2D) MXenes. Using an in situ [...] Read more.
This study addresses the efficiency and cost challenges of hydrogen evolution reaction (HER) catalysts in the context of carbon neutrality strategies by employing a synergistic approach that combines cation vacancy anchoring and transition metal doping on two-dimensional (2D) MXenes. Using an in situ LiF/HCl etching process, the aluminum layers in Ti3AlC2 were precisely removed, resulting in a few-layer Ti3C2Tx MXene with an increased interlayer spacing of 12.3 Å. Doping with the transition metals Fe, Co, Ni, and Cu demonstrated that Fe@Ti3C2 provided the optimal HER performance, characterized by an overpotential (η10) of 81 mV at 10 mA cm−2, a low Tafel slope of 33.03 mV dec−1, and the lowest charge transfer resistance (Rct = 5.6 Ω cm2). Mechanistic investigations revealed that Fe’s 3d6 electrons induce an upward shift in the d-band center of MXene, improving hydrogen adsorption free energy and reducing lattice distortion. This research lays a solid foundation for the design of non-precious metal catalysts using MXenes and highlights future avenues in bimetallic synergy and scalability. Full article
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14 pages, 1125 KiB  
Article
Influence of Heat Treatment Temperature on Microstructure and Mechanical Properties of TiB2@Ti/AlCoCrFeNi2.1 Eutectic High-Entropy Alloy Matrix Composites
by Fuqiang Guo, Yajun Zhou, Qinggang Jiang, Panfeng Chen and Bo Ren
Metals 2025, 15(7), 757; https://doi.org/10.3390/met15070757 - 5 Jul 2025
Viewed by 313
Abstract
This study systematically investigates the effects of heat treatment at 800–1000 °C on the microstructure and mechanical properties of 10 wt.% TiB2@Ti/AlCoCrFeNi2.1 eutectic high-entropy alloy matrix composites (EHEAMCs) prepared by vacuum hot-pressing sintering. The results show that the materials consist [...] Read more.
This study systematically investigates the effects of heat treatment at 800–1000 °C on the microstructure and mechanical properties of 10 wt.% TiB2@Ti/AlCoCrFeNi2.1 eutectic high-entropy alloy matrix composites (EHEAMCs) prepared by vacuum hot-pressing sintering. The results show that the materials consist of FCC, BCC, TiB2, and Ti phases, with a preferred orientation of the (111) crystal plane of the FCC phase. As the temperature increases, the diffraction peak of the BCC phase separates from the main FCC peak and its intensity increases, while the diffraction peak positions of the FCC and BCC phases shift at small angles. This is attributed to the diffusion of TiB2@Ti from the grain boundaries into the matrix, where the Ti solid solution increases the lattice constant of the FCC phase. Microstructural observations reveal that the eutectic region transforms from lamellar to island-like structures, and the solid solution zone narrows. With increasing temperature, the Ti concentration in the solid solution zone increases, while the contents of elements such as Ni decrease. Element diffusion is influenced by binary mixing enthalpy, with Ti and B tending to solidify in the FCC and BCC phase regions, respectively. The mechanical properties improve with increasing temperature. At 1000 °C, the average hardness is 579.2 HV, the yield strength is 1294 MPa, the fracture strength is 2385 MPa, and the fracture strain is 19.4%, representing improvements of 35.5% and 24.9% compared to the as-sintered state, respectively, without loss of plasticity. The strengthening mechanisms include enhanced solid solution strengthening due to the diffusion of Ti and TiB2, improved grain boundary strength due to the diffusion of alloy elements to the grain boundaries, and synergistic optimization of strength and plasticity. Full article
(This article belongs to the Special Issue Feature Papers in Entropic Alloys and Meta-Metals)
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18 pages, 561 KiB  
Article
A New Insight into the Electronic Structure Property Relationships in Glassy Ti-Zr-Nb-(Cu,Ni,Co) Alloys
by Marko Kuveždić, Mario Basletić, Emil Tafra, Krešo Zadro, Ramir Ristić, Damir Starešinić, Ignacio Alejandro Figueroa and Emil Babić
Metals 2025, 15(7), 719; https://doi.org/10.3390/met15070719 - 27 Jun 2025
Viewed by 426
Abstract
In this work we revisit a vast amount of existing data on physical properties of Ti-Zr-Nb-(Cu,Ni,Co) glassy alloys over a broad range of concentrations (from the high-entropy range to that of conventional Cu-, Ni- or Co-rich alloys). By using our new approach based [...] Read more.
In this work we revisit a vast amount of existing data on physical properties of Ti-Zr-Nb-(Cu,Ni,Co) glassy alloys over a broad range of concentrations (from the high-entropy range to that of conventional Cu-, Ni- or Co-rich alloys). By using our new approach based on the total content of late transition metal(s), we derive a number of physical parameters of a hypothetical amorphous TiZrNb alloy: lattice parameter a=(3.42±0.02) Å, Sommerfeld coefficient γ=6.2mJ/molK2, density of states at N(EF)=2.6(ateV)1, magnetic susceptibility (2.00±0.05)mJ/T2mol, superconducting transition temperature Tc=(8±1)K, upper critical field μ0Hc2(0)=(20±5)T, and coherence length ξ(0)=(40±3)Å. We show that our extrapolated results for the amorphous TiZrNb alloy would be similar to that of crystalline TiZrNb, except for superconducting properties (most notably the upper critical field Hc2(0)), which might be attributed to the strong topological disorder of the amorphous phase. Also, we offer an explanation of the discrepancy between the variations in Tc with the average number of valency electrons in neighboring alloys of 4d transition metals and some high-entropy alloys. Overall, we find that our novel method of systematic analysis of results is rather general, as it can provide reliable estimates of the properties of any alloy which has not been prepared as yet. Full article
(This article belongs to the Special Issue Manufacture, Properties and Applications of Light Alloys)
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17 pages, 5024 KiB  
Article
Optimization of Deposition Parameters for Ni-P-WC-BN(h) Composite Coatings via Orthogonal Experimentation and Wear Behavior of the Optimized Coating
by Yingyue Li, Zehao Liu, Yana Li and Jinran Lin
Metals 2025, 15(7), 714; https://doi.org/10.3390/met15070714 - 26 Jun 2025
Viewed by 330
Abstract
Ni–P–WC–BN(h) nanocomposite coatings were fabricated on 20CrMnTi substrates using ultrasonic-assisted pulsed electrodeposition. 20CrMnTi is a low-carbon steel that is commonly used in the manufacturing gears and shaft components. To enhance the wear resistance and extend the service life of such mechanical parts, ultrasonic-assisted [...] Read more.
Ni–P–WC–BN(h) nanocomposite coatings were fabricated on 20CrMnTi substrates using ultrasonic-assisted pulsed electrodeposition. 20CrMnTi is a low-carbon steel that is commonly used in the manufacturing gears and shaft components. To enhance the wear resistance and extend the service life of such mechanical parts, ultrasonic-assisted pulsed electrodeposition was employed as an effective surface modification technique. The microhardness, phase structure, surface morphology, and wear behavior of the coating were also characterized. An orthogonal experimental design was employed to examine the effects of current density, bath temperature, ultrasonic power, and pulse duty cycle on the microhardness and wear behavior of the coatings, aiming to optimize the deposition parameters. The optimal process combination was identified as a current density of 3 A·dm−2, a bath temperature of 55 °C, an ultrasonic power of 210 W, and a duty cycle of 0.7. Under these conditions, the coatings exhibited enhanced hardness and wear resistance. Based on the optimized parameters, additional tribological tests were conducted under various operating conditions to further evaluate wear performance. The results showed that the dominant wear mechanisms were chemical wear and adhesive wear. This study offers new insights into the fabrication of high-performance nanocomposite coatings and expands the application scope of ultrasonic-assisted pulsed electrodeposition in multiphase composite systems. Full article
(This article belongs to the Special Issue Surface Modification and Characterization of Metals and Alloys)
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14 pages, 1670 KiB  
Article
Inhibiting the Production of Polychlorinated Organic Pollutants in the Hydrolysis Oxidation Process of 1,2-Dichlorobenzene
by Yuqing Li, Bisi Lv, Na Li, Yingjie Li, Wenjie Song and Jiahui Zhou
Atmosphere 2025, 16(6), 750; https://doi.org/10.3390/atmos16060750 - 19 Jun 2025
Viewed by 348
Abstract
The hydrolysis oxidation of 1,2-chlorobenzene (1,2-DCB) over Pd-Ti-Ni/ZSM-5(25) catalysts has been investigated as a safe and environmentally friendly method for the removal of chlorinated aromatic organic compounds. Experimental results demonstrate that hydrolysis oxidation technology can effectively suppress the formation of polychlorinated organic compounds. [...] Read more.
The hydrolysis oxidation of 1,2-chlorobenzene (1,2-DCB) over Pd-Ti-Ni/ZSM-5(25) catalysts has been investigated as a safe and environmentally friendly method for the removal of chlorinated aromatic organic compounds. Experimental results demonstrate that hydrolysis oxidation technology can effectively suppress the formation of polychlorinated organic compounds. Among the catalysts studied, the 0.5%Pd-2%Ti-8%Ni/ZSM-5(25) catalyst exhibited optimal hydrolysis oxidation performance, achieving complete conversion of 1,2-DCB at 425 °C. Notably, this technology significantly inhibits the formation of polychlorinated organic by-products during the catalytic degradation of 1,2-DCB. Although trace amounts of chlorobenzene were still detected, the overall reduction in hazardous by-products is remarkable. Characterization techniques, including X-Ray Diffraction (XRD), X-Ray Photoelectron Spectroscopy (XPS), Pyridine adsorption infrared Spectroscopy (pyridine IR) and Fourier transform infrared spectroscopy (FT-IR) analysis, revealed that the acidity and redox properties of the catalyst surface play a pivotal role in the hydrolysis oxidation process. The hydrolysis oxidation of chlorinated volatile organic compounds not only effectively reduces pollutant concentrations but also prevents the generation of more toxic by-products. This dual benefit not only protects the environment but also minimizes ecological risks, highlighting the potential of this technology for sustainable environmental remediation. Full article
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16 pages, 5770 KiB  
Article
Effect of Aging on Superelastic Response in [001]-Oriented Single Crystals of FeNiCoAlTiNb Shape-Memory Alloys
by Li-Wei Tseng and Wei-Cheng Chen
Materials 2025, 18(12), 2842; https://doi.org/10.3390/ma18122842 - 16 Jun 2025
Viewed by 395
Abstract
In this study, the effect of aging heat treatment on the superelastic properties and microstructure of [001]-oriented Fe41Ni28Co17Al11.5Ti1.25Nb1.25 (at.%) single crystals was investigated using the cyclic superelastic strain test and a transmission [...] Read more.
In this study, the effect of aging heat treatment on the superelastic properties and microstructure of [001]-oriented Fe41Ni28Co17Al11.5Ti1.25Nb1.25 (at.%) single crystals was investigated using the cyclic superelastic strain test and a transmission electron microscope (TEM). The TEM results reveal that the average precipitate size is around 3–5 nm in the 600 °C/24 h samples, 6–8 nm in the 600 °C/48 h samples, and 10–12 nm in the 600 °C/72 h samples. The results indicate that precipitate size increases as aging time increases from 24 to 72 h. EDS analysis results show decreased Fe and increased Ni when the analyzed line crosses the precipitate region. The diffraction pattern results show that the precipitate has an L12 crystal structure. The thermo-magnetization curves of single crystals under the three aging conditions (600 °C/24 h, 600 °C/48 h, and 600 °C/72 h) show that the values of the transformation temperatures increased from 24 to 72 h. Magnetization was saturated at 140 emu/g under the magnetic field of 7 Tesla. When increasing the magnetic field from 0.05 to 7 Tesla, the transformation temperatures rose. The results indicate that magnetic fields can activate martensitic transformation. From the results of the superelasticity test at room temperature, [001]-oriented FeNiCoAlTiNb single crystals aged at 600 °C for 24, 48, and 72 h presented recoverable strains of 3%, 5.1%, and 2.6%, respectively. Digital image correlation (DIC) results of the aged samples show that two martensite variants were activated during the superelasticity test. The two variants form corresponding variant pairs (CVPs) and improve the recoverable strain of superelasticity. Although maximum recoverable strain was obtained for the 600 °C/48 h samples, the samples show poor cyclic stability at room temperature after applying the 6% strain. According to the DIC results, the retained martensite, which is pinned by dislocations, was observed after the test. The irrecoverable strain was attributed to the residual martensite. For the 600 °C/72 h samples, the large size of the precipitates poses an obstacle to dislocation transformation and formation. The dislocations increase the stress hysteresis width and stabilize the martensite, causing poor recoverability. Full article
(This article belongs to the Special Issue Technology and Applications of Shape Memory Materials)
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15 pages, 5972 KiB  
Article
Developing NiAl-Strengthened ULCB Steels by Controlling Nanoscale Precipitation and Reversed Austenite
by Jize Guo, Xiyang Chai, Shuo Gong, Zemin Wang and Tao Pan
Materials 2025, 18(12), 2822; https://doi.org/10.3390/ma18122822 - 16 Jun 2025
Viewed by 318
Abstract
In this study, a strategy was adopted to promote the formation of NiAl precipitates with the aim of enhancing strength by incorporating a 0.2 wt.% Al into a traditional ultra-low carbon bainitic (ULCB) steel alloy. By integrating thermo-mechanical control processing (TMCP) and a [...] Read more.
In this study, a strategy was adopted to promote the formation of NiAl precipitates with the aim of enhancing strength by incorporating a 0.2 wt.% Al into a traditional ultra-low carbon bainitic (ULCB) steel alloy. By integrating thermo-mechanical control processing (TMCP) and a tailored tempering process, a new-generation steel with an outstanding combination of properties has been successfully developed for shipbuilding and marine engineering equipment. It features a yield strength of 880 MPa, a yield ratio of 0.84, and an impact toughness of 175 J. The precipitation characteristics of nanoscale particles in this steel, including NiAl intermetallics and carbides, were systematically investigated. The results show that the alloy with low Al addition formed NiAl precipitates during tempering. The high-density distributions of NiAl, (Mo, V)C, and (Ti, V, Nb)C precipitates, which exhibit slow coarsening kinetics, played a dominant role in enhancing the strength of the tempered steel. In addition to precipitation, the microstructure before and after tempering was also analyzed. It was observed that a granular bainite morphology was favorable for decreasing the yield ratio. Additionally, the formation of reverse-transformed austenite during tempering was critical for retaining toughness despite substantial strength gains. Finally, theoretical modeling was employed to quantitatively assess the contributions of these microstructural modifications to yield strength enhancement of thermo-mechanical controlled processing (TMCP) and tempered steel. This study establishes a fundamental basis for subsequent industrial-scale development and practical engineering applications of novel products. Full article
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20 pages, 6918 KiB  
Article
Phase Transformation Kinetics During Post-Weld Heat Treatment in Weldments of C-250 Maraging Steel
by Mercedes Andrea Duran, Pablo Peitsch and Hernán Gabriel Svoboda
Materials 2025, 18(12), 2820; https://doi.org/10.3390/ma18122820 - 16 Jun 2025
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Abstract
Welding of maraging steels leads to a microstructural gradient from base material (BM) to weld metal (WM). During post-weld heat treatment (PWHT) the precipitation and reverted austenite (γr) reactions will occur defining the mechanical properties. These reactions are affected by the [...] Read more.
Welding of maraging steels leads to a microstructural gradient from base material (BM) to weld metal (WM). During post-weld heat treatment (PWHT) the precipitation and reverted austenite (γr) reactions will occur defining the mechanical properties. These reactions are affected by the microstructure and local chemical composition of each zone in the “as welded” (AW) condition. This effect has not been clearly described yet nor the evolution of the microstructure. The objective of this work was to analyse the phase transformations at the different zones of the welded joint during the PWHT to explain the microstructure obtained at each zone. Samples of C250 maraging steel were butt-welded by GTAW-P (Gas Tungsten Arc Welding—Pulsed) process without filler material. The AW condition showed an inhomogeneous microhardness profile, associated with a partial precipitation hardening in the subcritical heat affected zone (SC-HAZ) followed by a softening in the intercritical (IC-HAZ) and recrystallized heat affected zone (R-HAZ). A loop-shaped phase was observed between low temperature IC-HAZ and SC-HAZ, associated with γr, as well as microsegregation at the weld metal (WM). The microstructural evolution during PWHT (480 °C) was evaluated on samples treated to different times (1–360 min). Microhardness profile along the welded joint was mostly homogeneous after 5 min of PWHT due to precipitation reaction. The microhardness in the WM was lower than in the rest of the joint due to the depletion of Ni, Ti and Mo in the martensite matrix related with the γr formation. The isothermal kinetics of precipitation reaction at 480 °C was studied using Differential Scanning Calorimetry (DSC), obtaining a JMAK expression. The average microhardness for each weld zone was proposed for monitoring the precipitation during PWHT, showing a different behaviour for the WM. γr in the WM was also quantified and modelled, while in the IC-HAZ tends to increase with PWHT time, affecting the microhardness. Full article
(This article belongs to the Special Issue Advances on Welded Joints: Microstructure and Mechanical Properties)
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