Search Results (117)

This study presents a closed-form solution for the dynamic response of a sandwich beam subjected to arbitrary impact loading, with a particular focus on energy harvesting from an attached piezoelectric layer. A thin piezoelectric patch is bonded to the bottom surface of the beam to convert mechanical vibrations into electrical energy. The governing equations of motion are derived using Hamilton’s principle, considering a non-symmetric sandwich cross-section and incorporating higher-order shear deformation effects. The state–space method is employed to obtain the exact dynamic response of the beam under impact excitation. The differential equations governing the output voltage and harvested power are solved analytically based on the derived response. The natural frequencies and dynamic responses are validated against classical beam theory, highlighting the significance of shear deformation. Numerical examples are provided to evaluate the generated voltage and energy harvesting efficiency. The results demonstrate the strong potential for energy harvesting from sandwich beam vibrations and elucidate the influence of impact loading conditions, distributed load amplitude, and the geometric dimensions of the beam on the harvested output. Full article

Lattice structures offer the possibility to obtain lightweight components with additional functionalities, improving their shock absorption and thermal exchange properties. Recently, a body-centered cubic (BCC) lattice structure has been used to fabricate metal lattice sandwich panels (MLSPs) for aerospace applications. MLSPs are made of two external skins and a lattice core and can be produced thanks to laser powder bed fusion technology (LPBF), which is characterized by its superior printing accuracy with respect to other additive manufacturing processes for metals. Since few studies can be found in the literature on Ti-6Al-4V MLSPs, further work is needed to evaluate the mechanical response of these panels. Moreover, due to their design complexity and to avoid a costly experimental campaign, numerical simulation could be used to encourage the industrial application of these structures. In this paper, different cell configurations were printed and tested in compression to study the influence of the cell’s geometrical parameters, i.e., the cell size and beam radius, on the mechanical response of MLSPs. Numerical simulations of the LPBF of these geometries were also carried out to understand how the residual stresses can be varied by varying the cell configuration. A geometrical evaluation was carried out to quantitatively express the influence of the beam radius and cell size on the resulting volume fraction, which strongly influences the mechanical behavior and residual stress profiles of MLSPs. From the analysis, we found that the C2-R0.35 sample resulted in the configuration with the highest compressive strength, while C3-R0.25 showed the lowest and most uniform residual stress profile. Full article

Based on time-averaged digital holography, a vibration deformation measurement system was designed and a full process reconstruction and identification strategy was developed for detecting the micro-defects in optical materials. Through the double beam expansion setting and off-axis imaging adjustments, it is suitable for measuring optical materials with non-specular surfaces by double exposure shots. The scheme was applied to optical sandwich composites and 3D printed glass. Abnormal amplitudes occur at the defects due to different resonance frequencies, resulting in anomalous vibrations under excitation, and the differences in the amplitudes and phases before and after vibration can effectively characterize vibration amplitude and subsurface defects, proving that this method has a high detecting sensitivity. Full article

This research explores the dynamic characteristics of composite nano-beams with a hybrid cellular structure (HCS) core, composed of two segments with distinct unit cell configurations, and face sheets reinforced with carbon nanotube (CNT) composites. By considering three-layered sandwich beams with aluminum cores of varying unit cell angles, the study explores a broad spectrum of achievable Poisson’s ratios. The top and bottom face sheets incorporate CNTs, distributed either uniformly or in a functionally graded manner. The governing equations are derived using Eringen’s nonlocal elasticity framework and the modified theory of shear deformation, with solutions obtained via the Galerkin method. A detailed parametric analysis is conducted to evaluate the effects of CNT content, arrangement configurations, hybrid core cellular angles, nonlocal parameters, and slenderness ratio (L/h) on the dimensionless natural frequencies of sandwich nanobeams with hybrid cellular cores. A key contribution of this study is the presentation of natural frequencies for nanobeams with hybrid cellular cores and composite face sheets reinforced with functionally graded CNTs, derived from advanced theoretical formulations. These findings offer new insights into design optimization and highlight the potential applications of hybrid cellular sandwich nanobeams in cutting-edge engineering systems. Full article

This research paper presents the findings of a design optimization analysis conducted on additive-manufactured thermoplastic sandwich structures with hexagonal honeycombs subjected to quasi-static three-point bending. Based on experimental results, finite element analysis, and analytical models, the relationship between four selected design variables (i.e., cell wall length ratio, cell wall angle, cell wall thickness, and skin thickness) and the structure’s mass, flexural stiffness, and maximum load capacity was determined. The influence of each design variable on the aforementioned structural properties was mathematically represented using three scaling laws to formulate a multi-objective optimization problem. Two conflicting objective functions, one for the mass and the other for the reciprocal of the maximum load capacity, along with a nonlinear constraint equation for the minimum allowed flexural stiffness of the sandwich structure were developed. The optimal values of the design variables were determined using two optimization methods, the Pareto optimal front and genetic algorithm, and by applying the Improved Minimum Distance Selection Method (IMDSM). Optimized designs were obtained for different values of flexural stiffness. It was found that, independently of the stiffness constraint value, the optimal value of the cell wall length ratio was 0.2 and the optimal cell wall thickness was 1.4 mm, which correspond to the minimum cell wall length ratio and maximum cell wall thickness considered in this study, respectively. On the other hand, if higher flexural stiffness is required for the structure, both cell wall angle and skin thickness must be increased accordingly. Furthermore, an increase in flexural stiffness is accompanied by an increase in both the mass and maximum load capacity of the structure. Full article

The vibration of porous Al–Al₂O₃ micro-cantilever sandwich beams in fluids was studied utilizing the modified couple stress theory and the scale distribution theory (MCST and SDT). Four types of porosity distributions were defined; the uniform distribution of pores was defined as U-type, while O-type, V-type and X-type represented non-uniform distributions of pores. The material properties of different porous sandwich beams were calculated. The properties of the micro-cantilever sandwich beams were adjusted to account for scale effects according to MCST. With the fluid driving force taken into consideration, the amplitude-frequency response, and resonant frequencies of the FGM sandwich beams in three different fluids were calculated using the Euler–Bernoulli beam theory. The computational studies showed that the presence of gradient factor p and the pores in the micro-cantilever sandwich beams affect the temperature field distribution and amplitude-frequency response in fluids. Increasing gradient factor p leads to a more obvious thermal concentration of the one-dimensional temperature field and migrates the resonance peaks to lower frequencies. In contrast to the uniform distribution type, the non-uniformly distributed pores also cause a decrease in the resonance frequency. Full article

A switchable enhancement group delay in the terahertz band based on a novel sandwich topology protection structure with graphene is proposed in this paper. The notable phase transition of the reflected beam comes from the topological edge-protected mode excited at the sandwich photonic crystal surface, and the non-trivial topology of the photonic crystal allows the structure to be immune against defects and imperfections, which lays the foundation for the enhancement of group delay in the terahertz band. And the introduction of graphene creates favorable conditions for the reversible switching of positive and negative reflection group delay. Moreover, the reflected group delay can also be flexibly and dynamically controlled by the incident angle. The positive and negative reversible switching reflected group delay proposed in the terahertz band greatly reduces the optical transmission loss and significantly increases the transmission efficiency compared with the traditional metal sandwich structure, which provides a feasible idea for the realization of multi-dimensional manipulation of the wavelength and phase of electromagnetic waves in the terahertz band. The novel scheme is expected to provide potential applications in fields such as optical buffers or ultrafast modulators. Full article

In addition to the traditional uses of plywood, such as furniture and construction, it is also widely used in areas that benefit from its special combination of strength and lightness, particularly as a construction material for the production of finishing elements of campervans and yachts. In light of the current need to reduce emissions of climate-damaging gases such as CO₂, the use of lightweight construction materials is very important. In recent years, hybrid structures made of carbon fibre-reinforced plastics (CFRPs) and metals have attracted much attention in many industries. In contrast to hybrid metal/carbon fibre composites, research relating to laminates consisting of CFRPs and wood-based materials shows less interest. This article analyses the hybrid laminate resulting from bonding a CFRP panel to plywood in terms of strength and performance using a three-point bending test, a static tensile test and a dynamic analysis. Knowledge of the dynamic characteristics of carbon fibre-reinforced plywood allows for the adoption of such cutting parameters that will help prevent the occurrence of self-excited vibrations in the cutting process. Therefore, in this work, it was decided to determine the effect of using CFRP laminate on both the static and dynamic stiffness of the structure. Most studies in this field concern improving the strength of the structure without analysing the dynamic properties. This article proposes a simple and user-friendly methodology for determining the damping of a sandwich-type system. The results of strength tests were used to determine the modulus of elasticity, modulus of rupture, the position of the neutral axis and the frequency domain characteristics of the laminate obtained. The results show that the use of a CFRP-reinforced plywood panel not only improves the visual aspect but also improves the strength properties of such a hybrid material. In the case of a CFRP-reinforced plywood panel, the value of tensile stresses decreased by sixteen-fold (from 1.95 N/mm² to 0.12 N/mm²), and the value of compressive stresses decreased by more than seven-fold (from 1.95 N/mm² to 0.27 N/mm²) compared to unreinforced plywood. Based on the stress occurring at the tensile and compressive sides of the CFRP-reinforced plywood sample surface during a cantilever bending text, it was found that the value of modulus of rupture decreased by three-fold and the value of the modulus of elasticity decreased by more than five-fold compared to the unreinforced plywood sample. A dynamic analysis allowed us to determine that the frequency of natural vibrations of the CFRP-reinforced plywood panel increased by about 33% (from 30 Hz to 40 Hz) compared to the beam made only of plywood. Full article

Nanoparticles are essential for energy storage, catalysis, and medical applications, emphasizing their accurate chemical characterization. However, atom probe tomography (APT) of nanoparticles sandwiched at the interface between an encapsulating film and a substrate poses difficulties. Poor adhesion at the film-substrate interface can cause specimen fracture during APT, while impurities may introduce additional peaks in the mass spectra. We demonstrate preparing APT specimens with strong adhesion between nanoparticles and film/substrate matrices for successful analysis. Copper nanoparticles were encapsulated at the interface between nickel film and cobalt substrate using electrodeposition. Cobalt and nickel were chosen to match their evaporation fields with copper, minimizing peak overlaps and aiding nanoparticle localization. Copper nanoparticles were deposited via magnetron sputter inert gas condensation with varying deposition times to yield suitable surface coverages, followed by encapsulation with the nickel film. In-plane and cross-plane APT specimens were prepared by femtosecond laser ablation and focused ion beam milling. Longer deposition times resulted in agglomerated nanoparticles as well as pores and voids, causing poor adhesion and specimen failure. In contrast, shorter deposition times provided sufficient surface coverage, ensuring strong adhesion and reducing void formation. This study emphasizes controlled surface coverage for reliable APT analysis, offering insights into nanoparticle chemistry. Full article

Based on the basic theoretical framework of the Bi-directional Evolutionary Structural Optimization method (BESO) and the Solid Isotropic Material with Penalization method (SIMP), this paper presents a multiscale topology optimization method for concurrently optimizing the sandwich structure at the macro level and the core layer at the micro level. The types of optimizations are divided into macro and micro concurrent topology optimization (MM), macro and micro gradient concurrent topology optimization (MMG), and macro and micro layered gradient concurrent topology optimization (MMLG). In order to compare the multiscale optimization method with the traditional macroscopic optimization method, the sandwich simply supported beam is illustrated as a numerical example to demonstrate the functionalities and superiorities of the proposed method. Moreover, several samples are printed through micro-nano 3D printing technology, and then the static three-point bending experiments and the numerical simulations are carried out. The mechanical properties of the optimized structures in terms of deformation modes, load-bearing capacity, and energy absorption characteristics are compared and analyzed in detail. Finally, the multiscale optimization methods are extended to the design of 2D sandwich cantilever beams and 3D sandwich fully clamped beams. Full article

This study investigates the flexural behavior of 3D-printed multi-topology lattice beams, with a specific emphasis on octet and cube lattice geometries created through fused deposition modeling (FDM). The mechanical properties of these beams were evaluated through quasi-static three-point bending tests. A comparative analysis of load-carrying capacity, energy absorption, and specific energy absorption (SEA) indicates that octet lattice beams exhibit superior performance to cube lattice beams. The octet lattice beam in the triple-layer double-column (TL-DC) arrangement absorbed 14.99 J of energy, representing a 38% increase compared to the 10.86 J absorbed by the cube lattice beam in the same design. The specific energy absorption (SEA) of the octet beam was measured at 0.39 J/g, which exceeds the 0.29 J/g recorded for the cube beam. Two distinct types of deformations were identified for the struts and the beam layers. Octet struts exhibit enhanced performance in stretch-dominated zones, whereas the cube system demonstrates superior efficacy in compressive-dominated regions. The results highlight the enhanced efficacy of octet lattice structures in energy absorption and mechanical stability maintenance. The investigation of sandwich lattice topologies integrating octet and cube structures indicates that while hybrid designs may exhibit efficiency, uniform octet structures yield superior performance. This study provides valuable insights into the structural design and optimization of lattice systems for applications requiring high-energy absorption and mechanical robustness. Full article

This work investigates the mechanical behaviour of sandwich beams with cellular cores using a multiscale approach combined with a meshless method, the Natural Neighbour Radial Point Interpolation Method (NNRPIM). The analysis is divided into two steps, aiming to analyse the efficiency of NNRPIM formulation when combined with homogenisation techniques for a multiscale computational framework of large-scale sandwich beam problems. In the first step, the cellular core material undergoes a controlled modification process in which circular holes are introduced into bulk polyurethane foam (PUF) to create materials with varying volume fractions. Subsequently, a homogenisation technique is combined with NNRPIM to determine the homogenised mechanical properties of these PUF materials with different porosities. In this step, NNRPIM solutions are compared with high-order FEM simulations. While the results demonstrate that RPIM can approximate high-order FEM solutions, it is observed that the computational cost increases significantly when aiming for comparable smoothness in the approximations. The second step applies the homogenised mechanical properties obtained in the first step to analyse large-scale sandwich beam problems with both homogeneous and functionally graded cores. The results reveal the capability of NNRPIM to closely replicate the solutions obtained from FEM analyses. Furthermore, an analysis of stress distributions along the beam thickness highlights a tendency for some NNRPIM formulations to yield slightly lower stress values near the domain boundaries. However, convergence towards agreement among different formulations is observed with mesh refinement. The findings of this study show that NNRPIM can be used as an alternative numerical method to FEM for analysing sandwich structures. Full article

The paper partially covered Active Constrained Layer Damping (ACLD) cantilever beams’ dynamic modeling, active vibration control, and parameter optimization techniques as the main topic of this research. The dynamic model of the viscoelastic sandwich beam is created by merging the finite element approach with the Golla Hughes McTavish (GHM) model. The governing equation is constructed based on Hamilton’s principle. After the joint reduction of physical space and state space, the model is modified to comply with the demands of active control. The control parameters are optimized based on the Kalman filter and genetic algorithm. The effect of various ACLD coverage architectures and excitation signals on the system’s vibration is investigated. According to the research, the genetic algorithm’s optimization iteration can quickly find the best solution while achieving accurate model tracking, increasing the effectiveness and precision of active control. The Kalman filter can effectively suppress the impact of vibration and noise exposure to random excitation on the system. Full article

In this work, theoretical and numerical studies of the dynamic response of a fiber–metal laminate (FML) sandwich beam under uniform blast loading are conducted. On the basis of a modified rigid-plastic material model, the analytical solutions for the maximum deflection and the structural response time of FML sandwich beams with metal foam core are obtained. Finite element analysis is carried out by using ABAQUS software, and the numerical simulations corroborate the analytical predictions effectively. The study further examines the impact of the metal volume fraction, the metal strength factor between the metal layer and the composite material layer, the foam strength factor of the metal foam core to the composite material layer, and the foam density factor on the structural response. Findings reveal that these parameters influence the dynamic response of fiber–metal laminate (FML) sandwich beams to varying degrees. The developed analytical model demonstrates its capability to accurately forecast the dynamic behavior of fiber–metal laminate (FML) sandwich beams under uniform blast loading. The theoretical model in this article is a simplified model and cannot consider details such as damage, debonding, and the influence of layer angles in experiments. It is necessary to establish a refined theoretical model that can consider the microstructure and failure of composite materials in the future. Full article

This study presents a comprehensive multiscale analysis of sandwich beams with a polyurethane foam (PUF) core, delivering a numerical comparison between finite element methods (FEMs) and a meshless method: the radial point interpolation method (RPIM). This work aims to combine RPIM with homogenisation techniques for multiscale analysis, being divided in two phases. In the first phase, bulk PUF material was modified by incorporating circular holes to create PUFs with varying volume fractions. Then, using a homogenisation technique coupled with FEM and four versions of RPIM, the homogenised mechanical properties of distinct PUF with different volume fractions were determined. It was observed that RPIM formulations, with higher-order integration schemes, are capable of approximating the solution and field smoothness of high-order FEM formulations. However, seeking a comparable field smoothness represents prohibitive computational costs for RPIM formulations. In a second phase, the obtained homogenised mechanical properties were applied to large-scale sandwich beam problems with homogeneous and approximately functionally graded cores, showing RPIM’s capability to closely approximate FEM results. The analysis of stress distributions along the thickness of the beam highlighted RPIM’s tendency to yield lower stress values near domain edges, albeit with convergence towards agreement among different formulations. It was found that RPIM formulations with lower nodal connectivity are very efficient, balancing computational cost and accuracy. Overall, this study shows RPIM’s viability as an alternative to FEM for addressing practical elasticity applications. Full article