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Keywords = Ru/Ni combinations

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21 pages, 2681 KiB  
Review
Exploring Metal- and Porphyrin-Modified TiO2-Based Photocatalysts for Efficient and Sustainable Hydrogen Production
by Dimitrios Rafail Bitsos, Apostolos Salepis, Emmanouil Orfanos, Athanassios G. Coutsolelos, Ramonna I. Kosheleva, Athanassios C. Mitropoulos and Kalliopi Ladomenou
Inorganics 2025, 13(4), 121; https://doi.org/10.3390/inorganics13040121 - 11 Apr 2025
Cited by 1 | Viewed by 2105
Abstract
Photocatalytic H2 production is one of the most promising approaches for sustainable energy. The literature presents a plethora of carefully designed systems aimed at harnessing solar energy and converting it into chemical energy. However, the main drawback of the reported photocatalysts is [...] Read more.
Photocatalytic H2 production is one of the most promising approaches for sustainable energy. The literature presents a plethora of carefully designed systems aimed at harnessing solar energy and converting it into chemical energy. However, the main drawback of the reported photocatalysts is their stability. Thus, the development of a cost-effective and stable photocatalyst, suitable for real-world applications remains a challenge. An ideal photocatalyst for H2 production must possess appropriate band-edge energy positions, an effective sacrificial agent, and a suitable cocatalyst. Among the various photocatalysts studied, TiO2 stands out due to its stability, abundance, and non-toxicity. However, its efficiency in the visible spectrum is limited by its wide bandgap. Metal doping is an effective strategy to enhance electron–hole separation and improve light absorption efficiency, thereby boosting H2 synthesis. Common metal cocatalysts used as TiO2 dopants include platinum (Pt), gold (Au), copper (Cu), nickel (Ni), cobalt (Co), ruthenium (Ru), iron (Fe), and silver (Ag), as well as bimetallic combinations such as Ni-Fe, Ni-Cu, Nb-Ta, and Ni-Pt. In all cases, doped TiO2 exhibits higher H2 production performance compared to undoped TiO2, as metals provide additional reaction sites and enhance charge separation. The use of bimetallic dopants further optimizes the hydrogen evolution reaction. Additionally, porphyrins, with their strong visible light absorption and efficient electron transfer properties, have demonstrated potential in TiO2 photocatalysis. Their incorporation expands the photocatalyst’s light absorption range into the visible spectrum, enhancing H2 production efficiency. This review paper explores the principles and advancements in metal- and porphyrin-doped TiO2 photocatalysts, highlighting their potential for sustainable hydrogen production. Full article
(This article belongs to the Special Issue Featured Papers in Inorganic Materials 2025)
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11 pages, 1933 KiB  
Article
Engineering Amorphous CoNiRuOx Nanoparticles Grown on Nickel Foam for Boosted Electrocatalytic Hydrogen Evolution
by Xiahui Shi, Qitong Ye, Quanbin Huang, Junhu Ma, Yipu Liu and Shiwei Lin
Catalysts 2025, 15(3), 211; https://doi.org/10.3390/catal15030211 - 22 Feb 2025
Cited by 1 | Viewed by 721
Abstract
Designing efficient and cost-effective electrocatalysts is crucial for the large-scale development of sustainable hydrogen energy. Amorphous catalysts hold great promise for application due to their structural flexibility and high exposure of active sites. We report a novel method for the in situ growth [...] Read more.
Designing efficient and cost-effective electrocatalysts is crucial for the large-scale development of sustainable hydrogen energy. Amorphous catalysts hold great promise for application due to their structural flexibility and high exposure of active sites. We report a novel method for the in situ growth of amorphous CoNiRuOx nanoparticle structures (CoNiRuOx/NF) on a nickel foam substrate. In 1 m KOH, CoNiRuOx/NF achieves a current density of 10 mA/cm2 with a hydrogen evolution reaction (HER) overpotential of only 43 mV and remains stable for over 100 h at a current density of 100 mA/cm2. An alkaline electrolyzer assembled with CoNiRuOx/NF as the cathode delivers a current density 2.97 times higher than that of an IrO2||Pt/C electrode pair at the potential of 2 V and exhibits excellent long-term durability exceeding 100 h. Experimental results reveal that the combined replacement and corrosion reactions facilitate the formation of the amorphous CoNiRuOx structure. This work provides valuable insights for developing efficient and scalable amorphous catalysts. Full article
(This article belongs to the Section Electrocatalysis)
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22 pages, 3782 KiB  
Article
The Characteristics of a Ni/Cr/Ru Catalyst for a Biogas Dry Reforming Membrane Reactor Using a Pd/Cu Membrane and a Comparison of It with a Ni/Cr Catalyst
by Akira Nishimura, Mizuki Ichikawa, Souta Yamada and Ryoma Ichii
Hydrogen 2024, 5(3), 414-435; https://doi.org/10.3390/hydrogen5030024 - 10 Jul 2024
Cited by 2 | Viewed by 1098
Abstract
This study proposes a combination system consisting of a biogas dry reforming reactor and a solid oxide fuel cell (SOFC). Since biogas dry reforming is an endothermic reaction, this study adopted a membrane reactor operated due to the non-equilibrium state with H2 [...] Read more.
This study proposes a combination system consisting of a biogas dry reforming reactor and a solid oxide fuel cell (SOFC). Since biogas dry reforming is an endothermic reaction, this study adopted a membrane reactor operated due to the non-equilibrium state with H2 separation from the reaction space. This study aimed to clarify the performance of the Ni/Cr/Ru catalyst using a biogas dry reforming membrane reactor. Additionally, this study also undertook a comparison of the performance of the Ni/Cr/Ru catalyst with that of the Ni/Cr catalyst. The impact of operation temperature, the molar ratio of CH4:CO2, the differential pressure between the reaction chamber and the sweep chamber, and the introduction of a sweep gas on the performance of the biogas dry reforming membrane reactor using a Pd/Cu membrane and a Ni/Cr/Ru catalyst was examined. The concentration of H2 using the Ni/Cr/Ru catalyst was greater than that using the Ni/Cr catalyst by 2871 ppmV for the molar ratio of CH4:CO2 = 1.5:1 at the reaction temperature of 600 °C and the differential pressure of 0 MPa without a sweep gas in particular. Under this condition, CH4 conversion, H2 yield, and thermal efficiency were 67.4%, 1.77 × 10−2%, and 0.241%, respectively. Full article
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11 pages, 733 KiB  
Article
Machine Learning-Based Predictions of Power Factor for Half-Heusler Phases
by Kaja Bilińska and Maciej J. Winiarski
Crystals 2024, 14(4), 354; https://doi.org/10.3390/cryst14040354 - 9 Apr 2024
Viewed by 1771
Abstract
A support vector regression model for predictions of the thermoelectric power factor of half-Heusler phases was implemented based on elemental features of ions. The training subset was composed of 53 hH phases with 18 valence electrons. The target values were calculated within the [...] Read more.
A support vector regression model for predictions of the thermoelectric power factor of half-Heusler phases was implemented based on elemental features of ions. The training subset was composed of 53 hH phases with 18 valence electrons. The target values were calculated within the density functional theory and Boltzmann equation. The best predictors out of over 2000 combinations regarded for the p-type power factor at room temperature are: electronegativity, the first ionization energy, and the valence electron count of constituent ions. The final results of support vector regression for 70 hH phases are compared with data available in the literature, revealing good ability to determine favorable thermoelectric materials, i.e., VRhGe, TaRhGe, VRuSb, NbRuAs, NbRuBi, LuNiAs, LuNiBi, TaFeBi, YNiAs, YNiBi, TaRuSb and NbFeSb. The results and discussion presented in this work should encourage further fusion of ab initio investigations and machine learning support, in which the elemental features of ions may be a sufficient input for reasonable predictions of intermetallics with promising thermoelectric performance. Full article
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46 pages, 6832 KiB  
Review
A Comprehensive Review of Bimetallic Nanoparticle–Graphene Oxide and Bimetallic Nanoparticle–Metal–Organic Framework Nanocomposites as Photo-, Electro-, and Photoelectrocatalysts for Hydrogen Evolution Reaction
by Mogwasha Dapheny Makhafola, Sheriff Aweda Balogun and Kwena Desmond Modibane
Energies 2024, 17(7), 1646; https://doi.org/10.3390/en17071646 - 29 Mar 2024
Cited by 14 | Viewed by 3282
Abstract
This review extensively discusses current developments in bimetallic nanoparticle–GO and bimetallic nanoparticle–MOF nanocomposites as potential catalysts for HER, along with their different synthesis methodologies, structural characteristics, and catalytic mechanisms. The photoelectrocatalytic performance of these catalysts was also compared based on parameters such as [...] Read more.
This review extensively discusses current developments in bimetallic nanoparticle–GO and bimetallic nanoparticle–MOF nanocomposites as potential catalysts for HER, along with their different synthesis methodologies, structural characteristics, and catalytic mechanisms. The photoelectrocatalytic performance of these catalysts was also compared based on parameters such as Tafel slope, current density, onset potential, turnover frequency, hydrogen yield, activation energy, stability, and durability. The review shows that the commonly used metal alloys in the bimetallic nanoparticle–GO-based catalysts for HERs include Pt-based alloys (e.g., PtNi, PtCo, PtCu, PtAu, PtSn), Pd-based alloys (e.g., PdAu, PdAg, PdPt) or other combinations, such as AuNi, AuRu, etc., while the most used electrolyte sources are H2SO4 and KOH. For the bimetallic nanoparticle MOF-based catalysts, Pt-based alloys (e.g., PtNi, PtCu), Pd-based alloys (e.g., PdAg, PdCu, PdCr), and Ni-based alloys (e.g., NiMo, NiTi, NiAg, NiCo) took the lead, with KOH being the most frequently used electrolyte source. Lastly, the review addresses challenges and prospects, highlighting opportunities for further optimization and technological integration of the catalysts as promising alternative photo/electrocatalysts for future hydrogen production and storage. Full article
(This article belongs to the Section A5: Hydrogen Energy)
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9 pages, 3059 KiB  
Communication
WCx-Supported RuNi Single Atoms for Electrocatalytic Oxygen Evolution
by Jirong Bai, Yaoyao Deng, Yuebin Lian, Quanfa Zhou, Chunyong Zhang and Yaqiong Su
Molecules 2023, 28(20), 7040; https://doi.org/10.3390/molecules28207040 - 12 Oct 2023
Cited by 1 | Viewed by 1655
Abstract
Single-atom catalysts anchored to oxide or carbonaceous substances are typically tightly coordinated by oxygen or heteroatoms, which certainly impact their electronic structure and coordination environment, thereby affecting their catalytic activity. In this study, we prepared a stable oxygen evolution reaction (OER) catalyst on [...] Read more.
Single-atom catalysts anchored to oxide or carbonaceous substances are typically tightly coordinated by oxygen or heteroatoms, which certainly impact their electronic structure and coordination environment, thereby affecting their catalytic activity. In this study, we prepared a stable oxygen evolution reaction (OER) catalyst on tungsten carbide using a simple pyrolysis method. The unique structure of tungsten carbide allows the atomic RuNi catalytic site to weakly bond to the surface W and C atoms. XRD patterns and HRTEM images of the WCx-RuNi showed the characteristics of phase-pure WC and W2C, and the absence of nanoparticles. Combined with XPS, the atomic dispersion of Ru/Ni in the catalyst was confirmed. The catalyst exhibits excellent catalytic ability, with a low overpotential of 330 mV at 50 mA/cm2 in 1 m KOH solutions, and demonstrates high long-term stability. This high OER activity is ascribed to the synergistic action of metal Ru/Ni atoms with double monomers. The addition of Ni increases the state density of WCx-RuNi near the Fermi level, promoting the adsorption of oxygen-containing intermediates and enhancing electron exchange. The larger proximity of the d band center to the Fermi level suggests a strong interaction between the d electrons and the valence or conduction band, facilitating charge transfer. Our research offers a promising avenue for reasonable utilization of inexpensive and durable WCx carrier-supported metal single-atom catalysts for electrochemical catalysis. Full article
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16 pages, 7959 KiB  
Article
Self-Standing Hierarchical Porous Nickel-Iron Phosphide/Nickel Foam for Long-Term Overall Water Splitting
by Qixian Han, Hongmei Wu, Feng Li, Jing Liu, Liping Zhao, Peng Zhang and Lian Gao
Catalysts 2023, 13(9), 1242; https://doi.org/10.3390/catal13091242 - 26 Aug 2023
Cited by 3 | Viewed by 2245
Abstract
Electrolytic water splitting is a promising path for the production of clean hydrogen when combined with green electric power, such as photovoltaic and wind power; however, the high current water electrolysis is mainly dependent on the utilization of Pt, Ru, and other expensive [...] Read more.
Electrolytic water splitting is a promising path for the production of clean hydrogen when combined with green electric power, such as photovoltaic and wind power; however, the high current water electrolysis is mainly dependent on the utilization of Pt, Ru, and other expensive materials, while the transition metal-based catalysts still need improvement in electrocatalytic activity and stability. Here, we present the preparation of economic and scalable electrode materials, Nickel-Iron phosphide/Nickel foam (NiFeP/NF), with a hierarchical porous structure for overall water splitting as both the anode and cathode. An overall potential of 1.85 V for the current density of 100 mA cm−2, and a long lifetime of 700 h, were achieved by using NiFeP/NF as both the anode and cathode. The nanostructures of the composite phosphides were investigated and the spent electrode after long-term electrolysis was characterized to investigate the long-term failure mechanism of the phosphides. Surface shedding and reconstruction theories were proposed for the failure of the NiFeP/NF cathode and anode in long-term electrolysis, respectively. Furthermore, TiO2 coating was proved to be an efficient strategy to elongate the lifetime of the phosphide electrodes, which shows a slow current decline rate of 0.49 mA·cm−2 h−1. Full article
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27 pages, 49176 KiB  
Article
The Effect of Dopants on Structure Formation and Properties of Cast SHS Alloys Based on Nickel Monoaluminide
by Vitalii V. Sanin, Maksym I. Aheiev, Yury Yu. Kaplanskii, Pavel A. Loginov, Marina Ya. Bychkova and Evgeny A. Levashov
Materials 2023, 16(9), 3299; https://doi.org/10.3390/ma16093299 - 22 Apr 2023
Cited by 2 | Viewed by 1708
Abstract
Alloys based on NiAl-Cr-Co (base) with complex dopants (base+2.5Mo-0.5Re-0.5Ta, base+2.5Mo-1.5Re-1.5Ta, base+2.5Mo-1.5Ta-1.5La-0.5Ru, base+2.5Mo-1.5Re-1.5Ta-0.2Ti, base+2.5Mo-1.5Re-1.5Ta-0.2Zr) were fabricated by centrifugal SHS metallurgy. The phase and impurity compositions, structure, mechanical properties, and the mechanism of high-temperature oxidation at T = 1150 °C were [...] Read more.
Alloys based on NiAl-Cr-Co (base) with complex dopants (base+2.5Mo-0.5Re-0.5Ta, base+2.5Mo-1.5Re-1.5Ta, base+2.5Mo-1.5Ta-1.5La-0.5Ru, base+2.5Mo-1.5Re-1.5Ta-0.2Ti, base+2.5Mo-1.5Re-1.5Ta-0.2Zr) were fabricated by centrifugal SHS metallurgy. The phase and impurity compositions, structure, mechanical properties, and the mechanism of high-temperature oxidation at T = 1150 °C were studied; the kinetic oxidation curves, fitting equations and parabolic rate constant were plotted. Al2O3 and Co2CrO4 were the major phases of the oxidized layer. Three layers were formed: I—the continuous Al2O3 layer with Co2CrO4 inclusions; II—the transitional MeN-Me layer with AlN inclusions; and III—the metal layer with AlN inclusions. The positive effect of thermo-vacuum treatment (TVT) on high-temperature oxidation resistance of the alloy was observed. The total weight gain by the samples after oxidative annealing decreased threefold (from 120 ± 5 g/m2 to 40 ± 5 g/m2). The phases containing Ru and Ti microdopants, which reduced the content of dissolved nitrogen and oxygen in the intermetallic phase to the values ∑O, N = 0.0145 wt.% for the base+2.5Mo-1.5Ta-1.5La-0.5Ru alloy and ∑O,N = 0.0223 wt.% for the base+2.5Mo-1.5Re-1.5Ta-0.2Ti alloy, were identified by transmission electron microscopy (TEM). In addition, with the significant high-temperature oxidation resistance, the latter alloy with Ti had the optimal combination of mechanical properties (σucs = 1644 ± 30 MPa; σys = 1518 ± 25 MPa). Full article
(This article belongs to the Special Issue Advances in Heat Resistant Alloys (Superalloys))
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13 pages, 4732 KiB  
Article
Spatially Formed Tenacious Nickel-Supported Bimetallic Catalysts for CO2 Methanation under Conventional and Induction Heating
by Daniel Lach, Błażej Tomiczek, Tomasz Siudyga, Maciej Kapkowski, Rafał Sitko, Joanna Klimontko, Sylwia Golba, Grzegorz Dercz, Krzysztof Matus, Wojciech Borek and Jaroslaw Polanski
Int. J. Mol. Sci. 2023, 24(5), 4729; https://doi.org/10.3390/ijms24054729 - 1 Mar 2023
Cited by 12 | Viewed by 2701
Abstract
The paper introduces spatially stable Ni-supported bimetallic catalysts for CO2 methanation. The catalysts are a combination of sintered nickel mesh or wool fibers and nanometal particles, such as Au, Pd, Re, or Ru. The preparation involves the nickel wool or mesh forming [...] Read more.
The paper introduces spatially stable Ni-supported bimetallic catalysts for CO2 methanation. The catalysts are a combination of sintered nickel mesh or wool fibers and nanometal particles, such as Au, Pd, Re, or Ru. The preparation involves the nickel wool or mesh forming and sintering into a stable shape and then impregnating them with metal nanoparticles generated by a silica matrix digestion method. This procedure can be scaled up for commercial use. The catalyst candidates were analyzed using SEM, XRD, and EDXRF and tested in a fixed-bed flow reactor. The best results were obtained with the Ru/Ni-wool combination, which yields nearly 100% conversion at 248 °C, with the onset of reaction at 186 °C. When we tested this catalyst under inductive heating, the highest conversion was observed already at 194 °C. Full article
(This article belongs to the Special Issue Nanoparticle for Catalysis)
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23 pages, 6507 KiB  
Article
Corrosion Behaviour of Cemented Carbides with Co- and Ni-Alloy Binders in the Presence of Abrasion
by Gian Pietro De Gaudenzi, Francesco Tavola, Sandra Tedeschi and Benedetto Bozzini
Metals 2022, 12(11), 1914; https://doi.org/10.3390/met12111914 - 8 Nov 2022
Cited by 6 | Viewed by 2683
Abstract
More and more often, cemented carbides are employed for the production of wear resistant components and have to face highly demanding service conditions that combine different damage mechanisms. A key example is the range of tetraphasic (sea water, sand, liquid and gaseous hydrocarbons) [...] Read more.
More and more often, cemented carbides are employed for the production of wear resistant components and have to face highly demanding service conditions that combine different damage mechanisms. A key example is the range of tetraphasic (sea water, sand, liquid and gaseous hydrocarbons) flows encountered in the Oil and Gas extraction industry. Notwithstanding the importance of operating regimes of this type, the availability of fundamental and quantitative information on the corrosion performance of cemented carbides in the presence of abrasion is still limited. In this paper, we report a systematic study of the corrosion behaviour of cemented tungsten carbide grades with binders containing different amounts of cobalt (Co), nickel (Ni), chromium (Cr) and noble metal additions, subjected to controlled mechanical abrasion, impacting the stability and nature of pseudopassivation films. In this work, special attention is devoted to Cr, a classical of additive that inhibits the Ostwald ripening of tungsten carbide (WC) particles and notably improves the corrosion resistance of grades with ultrafine-to-fine WC grain size and low-to-medium binder content. We assessed the impact of binder composition on the anodic behaviour by means of linear-sweep voltammetry and chronopotentiometry as well as on the mechanical properties. The application of controlled abrasion conditions under electrochemical control is carried out with an in-house modified ASTM B611 apparatus, equipped with a three-electrode system, enabling the systematic investigation of the synergy of electrochemical and mechanical damaging conditions. Increased corrosion resistance in environments without and with added chloride—both in the absence and in the presence of abrasion—was observed in all the Co- and Ni-based grades to which growing quantities of Cr were added. Moreover, doping with ruthenium (Ru) further enhances corrosion resistance. Regarding corrosion in the presence of abrasion, the addition of Cr and Ru increases the ability of regenerating the pseudopassivation film. The optimized compositions of the binder have been highlighted that open up attractive opportunities of improved service behaviour and deployment in new applications. Full article
(This article belongs to the Special Issue Metal-Ceramic Composites Fabricated by Powder Metallurgy Method)
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13 pages, 1451 KiB  
Article
Efficient Electrocatalyst Nanoparticles from Upcycled Class II Capacitors
by Junhua Xu, Daobin Liu, Carmen Lee, Pierre Feydi, Marlene Chapuis, Jing Yu, Emmanuel Billy, Qingyu Yan and Jean-Christophe P. Gabriel
Nanomaterials 2022, 12(15), 2697; https://doi.org/10.3390/nano12152697 - 5 Aug 2022
Cited by 8 | Viewed by 2729
Abstract
To move away from fossil fuels, the electrochemical reaction plays a critical role in renewable energy sources and devices. The anodic oxygen evolution reaction (OER) is always coupled with these reactions in devices but suffers from large energy barriers. Thus, it is important [...] Read more.
To move away from fossil fuels, the electrochemical reaction plays a critical role in renewable energy sources and devices. The anodic oxygen evolution reaction (OER) is always coupled with these reactions in devices but suffers from large energy barriers. Thus, it is important for developing efficient OER catalysts with low overpotential. On the other hand, there are large amounts of metals in electronic waste (E-waste), especially various transition metals that are promising alternatives for catalyzing OER. Hence, this work, which focuses on upcycling Class II BaTiO3 Multilayer Ceramic Capacitors, of which two trillion were produced in 2011 alone. We achieved this by first using a green solvent extraction method that combined the ionic liquid Aliquat® 336 and hydrochloride acid to recover a mixed solution of Ni, Fe and Cu cations, and then using such a solution to synthesize high potential catalysts NiFe hydroxide and NiCu hydroxide for OER. NiFe-hydroxide has been demonstrated to have faster OER kinetics than the NiCu-hydroxide and commercial c-RuO2. In addition, it showed promising results after the chronopotentiometry tests that outperform c-RuO2. Full article
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13 pages, 8487 KiB  
Article
NiFeMn-Layered Double Hydroxides Linked by Graphene as High-Performance Electrocatalysts for Oxygen Evolution Reaction
by Ze Wang, Qianyu Zhou, Yanni Zhu, Yangfan Du, Weichun Yang, Yuanfu Chen, Yong Li and Shifeng Wang
Nanomaterials 2022, 12(13), 2200; https://doi.org/10.3390/nano12132200 - 27 Jun 2022
Cited by 16 | Viewed by 3211
Abstract
Currently, precious metal group materials are known as the efficient and widely used oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) catalysts. The exorbitant prices and scarcity of the precious metals have stimulated scale exploration of alternative non-precious metal catalysts with low-cost [...] Read more.
Currently, precious metal group materials are known as the efficient and widely used oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) catalysts. The exorbitant prices and scarcity of the precious metals have stimulated scale exploration of alternative non-precious metal catalysts with low-cost and high performance. Layered double hydroxides (LDHs) are a promising precursor to prepare cost-effective and high-performance catalysts because they possess abundant micropores and nitrogen self-doping after pyrolysis, which can accelerate the electron transfer and serve as active sites for efficient OER. Herein, we developed a new highly active NiFeMn-layered double hydroxide (NFM LDH) based electrocatalyst for OER. Through building NFM hydroxide/oxyhydroxide heterojunction and incorporation of conductive graphene, the prepared NFM LDH-based electrocatalyst delivers a low overpotential of 338 mV at current density of 10 mA cm−2 with a small Tafel slope of 67 mV dec−1, which are superior to those of commercial RuO2 catalyst for OER. The LDH/OOH heterojunction involves strong interfacial coupling, which modulates the local electronic environment and boosts the kinetics of charge transfer. In addition, the high valence Fe3+ and Mn3+ species formed after NaOH treatment provide more active sites and promote the Ni2+ to higher oxidation states during the O2 evolution. Moreover, graphene contributes a lot to the reduction of charge transfer resistance. The combining effects have greatly enhanced the catalytic ability for OER, demonstrating that the synthesized NFM LDH/OOH heterojunction with graphene linkage can be practically applied as a high-performance electrocatalyst for oxygen production via water splitting. Full article
(This article belongs to the Special Issue Functional Modification of Nanomaterials for Efficient Applications)
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9 pages, 2928 KiB  
Article
The Effect of Ru on the Evolution of the γ′ Phase in Ni-Al-Ru Alloys
by Shaoyang Wang, Fanqiang Meng, Lu Wang, Hongying Yu and Dongbai Sun
Materials 2022, 15(9), 3344; https://doi.org/10.3390/ma15093344 - 6 May 2022
Cited by 4 | Viewed by 2161
Abstract
With the development and wide application of nickel-based single-crystal superalloys, the effect of Ru on the microstructure stability and high-temperature properties of superalloys is becoming increasingly important. In this study, the effect of Ru on the evolution of the γ′ phase in Ni-Al-Ru [...] Read more.
With the development and wide application of nickel-based single-crystal superalloys, the effect of Ru on the microstructure stability and high-temperature properties of superalloys is becoming increasingly important. In this study, the effect of Ru on the evolution of the γ′ phase in Ni-Al-Ru ternary alloys during aging treatment was analyzed, using a scanning electron microscope and transmission electron microscope, combined with energy-dispersive spectroscopy. The relationship between chemical partition behavior and γ/γ′ lattice misfit was investigated in detail. During the aging process, Ru addition suppressed the growth rate and rafting process of γ′ precipitates, while the effect of Ru on hindering γ′ phase growth was reduced when the Ru content was over 3 at%. Ru preferentially partitioned to the γ phase, and its partitioning ratio to the γ phase increased with a variation in Ru content from 1 at% to 3 at% and decreased for the NiAl6Ru alloy. Additionally, the lattice misfit of all alloys was positive and reduced with the increase in Ru content, which hindered the Ru atoms to diffuse into the γ phase and promoted the shape of γ′ precipitates to change from cubic to spherical. Full article
(This article belongs to the Topic Metallurgical and Materials Engineering)
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19 pages, 9314 KiB  
Article
Fabrication, Microstructure, Mechanical, and Electrochemical Properties of NiMnFeCu High Entropy Alloy from Elemental Powders
by Ashok Kumar, Michael Mucalo, Leandro Bolzoni, Yiming Li, Fantao Kong and Fei Yang
Metals 2022, 12(1), 167; https://doi.org/10.3390/met12010167 - 17 Jan 2022
Cited by 9 | Viewed by 3783
Abstract
Transition metal based high entropy alloys (HEAs) are often used in electrocatalytic (water electrolysis) applications due to the synergistic effect operating among its constituent elements and unpaired electrons in d orbitals of the concerned metal. In this study, a low cost NiMnFeCu high [...] Read more.
Transition metal based high entropy alloys (HEAs) are often used in electrocatalytic (water electrolysis) applications due to the synergistic effect operating among its constituent elements and unpaired electrons in d orbitals of the concerned metal. In this study, a low cost NiMnFeCu high entropy alloy was successfully synthesised using the combined techniques of mechanical milling (MA) and vacuum sintering. X-ray diffraction was used to analyse the phase composition, optical microscopy, and scanning electron microscopy were used to characterise the fabricated material’s microstructure and chemical homogeneity, thermal, and mechanical properties were tested using the differential scanning calorimetry method and a universal testing machine, respectively. Electrochemical workstation was used to carry out preliminary electrochemical studies such as linear sweep voltammetry (LSV), cyclic voltammetry (CV) and chronoamperometry. The results showed that the as- sintered NiMnFeCu HEA possessed a single- phase FCC structure. The HEA NiMnFeCu sintered at 1050 °C (S4) and 1000 °C (S2) with a holding time of 2 h showed a yield strength of 516.3 MPa and 389.8 MPa, respectively, and the micro-hardness values were measured to be 233.45 ± 9 HV and 198.7 ± 8 HV, respectively. Preliminary electrochemical studies proved that the alloy sintered at 1000 °C (S2) with a holding time of 2 h exhibited excellent electrocatalytic properties with a measured overpotential of 322 mV at 10 mA cm−2 at 100 cycles of CV and good stability for 10 h when compared to state-of-the-art electrocatalytic materials IrO2 and RuO2. This suggested that the HEA NiMnFeCu fabricated under the condition S2 could potentially be used for industrial-scale water electrolysis as it possesses permissible mechanical and good electrochemical properties. Full article
(This article belongs to the Special Issue Hot Forming/Processing of Metallic Materials)
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21 pages, 6819 KiB  
Article
An Experimental Performance Study of a Catalytic Membrane Reactor for Ethanol Steam Reforming over a Metal Honeycomb Catalyst
by Nikita Eremeev, Alexey Krasnov, Yuliya Bespalko, Ludmilla Bobrova, Oleg Smorygo and Vladislav Sadykov
Membranes 2021, 11(10), 790; https://doi.org/10.3390/membranes11100790 - 18 Oct 2021
Cited by 13 | Viewed by 3131
Abstract
The present study deals with the combination of ethanol steam reforming over a monolithic catalyst and hydrogen separation by membrane in a lab-scale catalytic membrane reactor (CMR). The catalyst was comprised of honeycomb thin-walled Fechralloy substrate loaded with Ni + Ru/Pr0.35Ce [...] Read more.
The present study deals with the combination of ethanol steam reforming over a monolithic catalyst and hydrogen separation by membrane in a lab-scale catalytic membrane reactor (CMR). The catalyst was comprised of honeycomb thin-walled Fechralloy substrate loaded with Ni + Ru/Pr0.35Ce0.35Zr0.35O2 active component. The asymmetric supported membrane consisted of a thin Ni-Cu alloy–Nd tungstate nanocomposite dense permselective layer deposited on a hierarchically structured asymmetric support. It has been shown that the monolithic catalyst-assisted CMR is capable of increasing the driving potential for hydrogen permeation through the same membrane as compared with that of the packed bed catalyst by increasing the retentate hydrogen concentration. Important operating parameters responsible for the low carbon deposition rate as well as the amount of hydrogen produced from 1 mol of ethanol, such as the temperature range of 700–900 °C, the water/ethanol molar ratio of 4 in the feed, have been determined. Regarding the choice of the reagent concentration (ethanol and steam in Ar), its magnitude may directly interfere with the effectiveness of the reaction-separation process in the CMR. Full article
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