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Keywords = RF sputtering

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15 pages, 43724 KB  
Article
Study on the Effect of Annealing on Ga2O3 Thin Films Deposited on Silicon by RF Sputtering
by Ana Sofia Sousa, Duarte M. Esteves, Tiago T. Robalo, Mário S. Rodrigues, Katharina Lorenz and Marco Peres
Electron. Mater. 2026, 7(2), 10; https://doi.org/10.3390/electronicmat7020010 - 26 May 2026
Abstract
Gallium oxide is an ultra-wide bandgap semiconductor with excellent opto-electronic properties, making it a highly promising material for a wide range of applications and devices. In this article, we report how the optical, morphological, structural, and compositional properties of β-Ga2O [...] Read more.
Gallium oxide is an ultra-wide bandgap semiconductor with excellent opto-electronic properties, making it a highly promising material for a wide range of applications and devices. In this article, we report how the optical, morphological, structural, and compositional properties of β-Ga2O3 thin films deposited by RF Sputtering on silicon substrates are affected by thermal treatments. Ellipsometric spectra recorded at multiple angles of incidence from several samples subjected to thermal annealing in the range of 550–1000 °C were analyzed to extract the optical functions using appropriate multilayer models. This analysis is complemented by compositional, structural, and morphological characterization techniques. We observed two main stages of crystallization with increasing annealing temperature; up to 700 °C, there is an increase in density and then, for 700–1000 °C, there is an improvement in crystallinity. While the refractive index increases continuously throughout this process, we found that the polarizability of the samples decreases in the first stage and increases in the second. These observations demonstrate that thermal treatments are a powerful tool to tune the optical properties of Ga2O3 thin films for device applications. Full article
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36 pages, 6283 KB  
Review
RF-Sputtered β-Ga2O3 Thin Films for Solar-Blind UV Detection: Progress, Challenges, and Future Perspectives
by Pramod Mandal, Shagolsem Romeo Meitei and Anand Pandey
Materials 2026, 19(10), 2165; https://doi.org/10.3390/ma19102165 - 21 May 2026
Viewed by 328
Abstract
This review presents a comprehensive and thorough evaluation of recent developments in physical vapour deposition (PVD) radiofrequency (RF)-sputtered β-Ga2O3 thin-film-based solar-blind ultraviolet (UV) photodetectors (SB-UVPDs), emphasizing their potential for next-generation optoelectronic applications. The review highlights different photodetector architectures, the [...] Read more.
This review presents a comprehensive and thorough evaluation of recent developments in physical vapour deposition (PVD) radiofrequency (RF)-sputtered β-Ga2O3 thin-film-based solar-blind ultraviolet (UV) photodetectors (SB-UVPDs), emphasizing their potential for next-generation optoelectronic applications. The review highlights different photodetector architectures, the performance characteristics of SB-UVPDs, and an overview of the attributes of β-Ga2O3 that make it a promising wide-bandgap semiconductor for next-generation devices. Additionally, the working principle of the PVD RF magnetron sputtering technique is discussed briefly, with a particular focus on the influence of deposition parameters, including sputtering power, gas pressure, deposition time, target-to-substrate distance, and substrate temperature, on the resulting film’s crystallinity and morphology and the optical quality of SB-UVPDs. Moreover, the impact of post-deposition treatments, such as post-annealing and elemental doping, is also discussed here for SB-UVPDs. And finally, the electrical performance characteristics of SB-UVPDs are discussed categorically based on deposition parameters. Overall, this review establishes that PVD RF magnetron sputtering is a highly versatile and controllable technique for fabricating high-quality β-Ga2O3 thin film-based SB-UVPDs. By carefully optimizing deposition and post-processing parameters, the optoelectronic performance of β-Ga2O3-based SB-UVPDs can be effectively tuned, enabling their integration into next-generation high-performance optoelectronic and photonic systems. Full article
(This article belongs to the Special Issue Microstructures and Coatings for Advanced Optoelectronic Materials)
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13 pages, 4059 KB  
Article
Simulation Study on the Instability of Microscopic Columnar Structures in TiN Coatings Prepared by Magnetron Sputtering
by Youqing Wang, Tiantian Yang, Minghui Liu, Xilin Xu, Furong Hou, Renqianzhuoma, Linjuan Yang, Xiangyi Guan, Huixia Liao and Ying Xiang
Inorganics 2026, 14(5), 137; https://doi.org/10.3390/inorganics14050137 - 16 May 2026
Viewed by 278
Abstract
To clarify the instability behavior of the columnar microstructure in RF magnetron sputtered TiN coatings under compressive loading, experimental characterization and finite element simulation were combined to investigate the microstructural features, mechanical properties, and linear and nonlinear buckling responses of the coating. TiN [...] Read more.
To clarify the instability behavior of the columnar microstructure in RF magnetron sputtered TiN coatings under compressive loading, experimental characterization and finite element simulation were combined to investigate the microstructural features, mechanical properties, and linear and nonlinear buckling responses of the coating. TiN coatings were deposited on cemented carbide and Si substrates by RF magnetron sputtering using a 99.9% purity TiN target. The surface and cross-sectional morphologies were characterized by field-emission scanning electron microscopy, and the nanohardness and Young’s modulus were determined by nanoindentation. Based on the experimentally observed morphology and measured mechanical properties, a finite element model of the columnar structure was established in ABAQUS, and the instability responses predicted by solid, shell, and beam element models were comparatively analyzed. The results showed that the as-deposited TiN coating exhibited a dense and uniform surface and a distinct columnar microstructure in cross-section. Linear buckling analysis indicated that the first-order critical buckling loads predicted by different element models were different, among which the solid element model gave a value of 3.43 × 10−5 N, showing the closest agreement with the theoretical result. Furthermore, nonlinear buckling analysis was performed by introducing an initial geometric imperfection of 4 × 10−3 mm based on the first-order buckling mode of the solid element model. The results showed that the columnar structure became unstable at a load of 0.74 × 10−6 N, accompanied by irreversible deformation. These findings demonstrate that linking experimentally observed TiN columnar microstructures with microstructure-informed instability analysis provides a useful perspective for understanding the local instability behavior and potential failure tendency of sputtered coatings and offers theoretical support for the structural design and reliability evaluation of protective coatings for cutting tools. Full article
(This article belongs to the Special Issue Novel Inorganic Coatings and Thin Films)
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17 pages, 12892 KB  
Article
RF-Sputtered ZnO Nano-Coatings on Polyamide Thin-Film Composite Membranes for Tuned Nanofiltration Selectivity
by Catalina Vargas, Daniel A. Palacio, Jesús Ramírez, Eduardo Pérez-Tijerina, Francisco Solís-Pomar, Abel Fundara-Cruz, Rodrigo Bórquez, Andrés F. Jaramillo, Ángelo Oñate, Luis Pino-Soto and Manuel F. Melendrez
Nanomaterials 2026, 16(10), 598; https://doi.org/10.3390/nano16100598 - 13 May 2026
Viewed by 317
Abstract
Water stress is intensifying worldwide, increasing the need for efficient desalination and water purification technologies. Although commercial nanofiltration membranes such as NF90 exhibit high separation performance, their transport properties remain governed by permeability–selectivity trade-offs, and their surface characteristics offer limited tunability for application-specific [...] Read more.
Water stress is intensifying worldwide, increasing the need for efficient desalination and water purification technologies. Although commercial nanofiltration membranes such as NF90 exhibit high separation performance, their transport properties remain governed by permeability–selectivity trade-offs, and their surface characteristics offer limited tunability for application-specific requirements. Here, a commercial NF90 polyamide thin-film composite nanofiltration membrane was surface modified by depositing ultrathin ZnO coatings via RF sputtering (30–120 s) and evaluated in terms of surface properties, water permeate flux, and NaCl rejection. X-ray diffraction confirmed the formation of crystalline Wurtzite ZnO with preferential (002) orientation. ZnO deposition markedly increased surface hydrophobicity, raising the water contact angle from 52.5 ± 2.0° for the unmodified membrane to 140.4 ± 3.9° after 120 s of deposition. Hydraulic performance decreased after modification, with water permeate flux reduced by approximately 47–50% relative to pristine NF90. In contrast, NaCl rejection increased with ZnO deposition time, particularly at lower operating pressures, and tended to plateau at higher pressures. The Spiegler–Kedem model accurately described experimental rejection-flux behavior. Overall, RF sputtering of ZnO is a feasible post-fabrication route to tune NF membrane selectivity, while introducing a clear trade-off with permeate flux. Full article
(This article belongs to the Section Nanofabrication and Nanomanufacturing)
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21 pages, 10878 KB  
Article
Study on the Machining Characteristics and Thermal Effects of RF Ion Beam Processing of KDP Crystals
by Hailin Guo, Dasen Wang, Shiyan Zhao, Chaoxiang Xia and Ning Pei
Crystals 2026, 16(5), 309; https://doi.org/10.3390/cryst16050309 - 5 May 2026
Viewed by 219
Abstract
To address the issues of heat accumulation and potential thermal damage during radio-frequency (RF) ion beam machining of KDP crystals, an energy deposition model and a temperature field model were developed based on Sigmund’s sputtering theory, a Gaussian beam distribution model, and heat [...] Read more.
To address the issues of heat accumulation and potential thermal damage during radio-frequency (RF) ion beam machining of KDP crystals, an energy deposition model and a temperature field model were developed based on Sigmund’s sputtering theory, a Gaussian beam distribution model, and heat conduction theory. Combined with the Monte Carlo method, the effects of incident energy, incident angle, and ion species on the disturbed layer depth and sputtering yield were systematically investigated. Furthermore, the influences of beam divergence angle and deflection angle on the surface energy deposition density distribution were analyzed. On this basis, the evolution of the temperature field and thermal stress field in KDP crystals under both stationary and linearly moving Gaussian surface heat sources was numerically simulated. The results indicate that the proposed model can effectively characterize the thermal response during ion beam machining of KDP crystals. The disturbed layer depth, sputtering yield, and energy deposition density distribution exhibit pronounced sensitivity to processing parameters. Under a stationary heat source, significant local heat accumulation and stress concentration tend to occur on the material surface. In contrast, a moving heat source can mitigate excessive temperature rise at a single location to some extent, although it also produces a heat-affected zone extending along the scanning path. These findings provide a theoretical basis for the optimization of low-damage RF ion beam machining parameters for KDP crystals. Full article
(This article belongs to the Section Inorganic Crystalline Materials)
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21 pages, 2725 KB  
Article
Metallic Multilayers Deposited by Bias-Controlled HiPIMS on X-Band Accelerator Components
by Matteo Campostrini and Valentino Rigato
AppliedPhys 2026, 2(2), 4; https://doi.org/10.3390/appliedphys2020004 - 30 Apr 2026
Viewed by 356
Abstract
X-band copper resonating cavities are key components of future pulsed GHz normal-conductive multi-TeV accelerators. High electric field gradients are required for emerging applications; however, as gradients increase, components’ lifetime decreases, primarily due to radiofrequency (RF) breakdown. Coating technologies are being investigated in several [...] Read more.
X-band copper resonating cavities are key components of future pulsed GHz normal-conductive multi-TeV accelerators. High electric field gradients are required for emerging applications; however, as gradients increase, components’ lifetime decreases, primarily due to radiofrequency (RF) breakdown. Coating technologies are being investigated in several laboratories to improve RF structure, performance and lifetime. To this end, we investigated the feasibility of fabricating nanometer-periodic Cu/Mo metallic multilayers on three-dimensional (3D) aluminum mandrels designed to replicate X-band copper resonating cavities. These nanometer-period multilayers are proposed to mitigate surface degradation due to electric breakdown at high accelerating gradients by stabilizing inner cavity surfaces against dislocation evolution and roughening caused by thermo-mechanical fatigue. High-Power Impulse Magnetron Sputtering (HiPIMS) in a bias-controlled dual closed-field magnetron configuration was employed to deposit alternating Mo and Cu nano-layers onto the 3D geometries. Given the complexity of HiPIMS technology, plasma pulse evolution was studied by combining time-resolved optical emission spectroscopy with electrical measurements of the pulse discharge. The influence of the process parameters, particularly the applied DC bias, on film growth was studied using non-destructive microprobe α-particle elastic backscattering spectrometry (µEBS) and scanning transmission electron microscopy (STEM). STEM and µEBS analyses confirmed that Mo layers with thicknesses of approximately 5–35 nm were successfully deposited repeatedly on thicker Cu layers (30–150 nm), preserving individual layer properties with minimal interdiffusion and alloying. The layers were deposited inside trenches with an aspect ratio of 5:1 representative of X-band irises. This technology, coupled with the replica process, could be applied to highly engineered nanostructured coatings for X-band cavity treatment in compact particle accelerator prototypes, as it may improve electrical breakdown lifetime under high accelerating fields, at least for degradation processes driven by the high mobility of copper dislocations. Full article
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28 pages, 7162 KB  
Article
Effect of Heating/Cooling Rate and Temperature on Microstructure and Electrical Properties of Sputter-Deposited PZT Thin Films Crystallized by Conventional Furnace Annealing
by Manfred Wich, Jan Helmerich, Philipp Ott, Oliver Ambacher and Stefan Johann Rupitsch
Materials 2026, 19(9), 1782; https://doi.org/10.3390/ma19091782 - 28 Apr 2026
Viewed by 295
Abstract
Lead zirconate titanate (PZT) is a widely used material for applications in microsensors, actuators, and transducers. Due to its high piezoelectric coefficient, large dielectric constant, and strong polarization capability near the morphotropic phase boundary (Zr/Ti ≈ 52/48), it is considered one of the [...] Read more.
Lead zirconate titanate (PZT) is a widely used material for applications in microsensors, actuators, and transducers. Due to its high piezoelectric coefficient, large dielectric constant, and strong polarization capability near the morphotropic phase boundary (Zr/Ti ≈ 52/48), it is considered one of the most attractive materials for micro-electromechanical systems (MEMS). These advantageous material properties strongly depend on the PZT layer’s microstructure and crystallinity, which are primarily determined by the choice of seed layer, deposition conditions, and the post-deposition annealing treatment that promotes the formation of the PZT’s perovskite phase. In this contribution, sputter-deposited PZT thin films were crystallized by conventional furnace annealing (CFA) to evaluate the effect of heating/cooling rates (1 °C·min−1–7 °C·min−1) within a temperature range of 450 °C to 700 °C on structural, electrical, and ferroelectric properties, with consideration of the seed layer preparation. We characterized the materials’ properties by X-ray diffraction (XRD), scanning electron microscopy (SEM), atomic force microscopy (AFM), and measurements of the ferroelectric hysteresis, capacitance, and leakage current. All samples annealed at temperatures of at least 500 °C fully crystallized into the perovskite phase, independently of the heating/cooling rate. The best ferroelectric performance was achieved at 550 °C with a 1 °C·min−1 heating/cooling rate, yielding a saturation polarization of 82.8 µC·cm−2 and a remnant polarization of 36.9 µC·cm−2 under a maximum applied field of 300 kV·cm−1. Full article
(This article belongs to the Section Thin Films and Interfaces)
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19 pages, 13697 KB  
Article
Effect of Cr Doping Content on the Mechanical and Tribological Properties of Cr-C/DLC Films on ACM Rubber Surfaces
by Kanghai Chen, Nini Zhen, Huatang Cao, Qiaoyuan Deng and Feng Wen
Lubricants 2026, 14(4), 148; https://doi.org/10.3390/lubricants14040148 - 31 Mar 2026
Viewed by 557
Abstract
Recently, diamond-like carbon (DLC) films have been considered for enhancing the wear resistance of rubber because rubber exhibits a high coefficient of friction and is prone to wearing out. However, the significant difference in thermal expansion coefficients between DLC films and rubber often [...] Read more.
Recently, diamond-like carbon (DLC) films have been considered for enhancing the wear resistance of rubber because rubber exhibits a high coefficient of friction and is prone to wearing out. However, the significant difference in thermal expansion coefficients between DLC films and rubber often leads to high residual stresses and poor interfacial adhesion, which limits their application in dynamic seals. In this study, Cr-C/DLC composite films were prepared using magnetron sputtering, and the effects of varying Cr contents (0.8 at.%, 1.4 at.%, 4.3 at.%, and 7.0 at.%) on interfacial adhesion and tribological properties were investigated. Scanning electron microscopy (SEM) analysis revealed no distinct demarcation lines in the composite films, indicating strong adhesion to the substrate. X-ray photoelectron spectroscopy (XPS) analysis revealed that chromium doping promoted the conversion of sp3 bonds to sp2 bonds. Adhesion and tribology tests revealed that introducing a Cr-C layer with higher Cr content within the range of 0.8 at.% to 7.0 at.% enhanced the film’s adhesion, reducing the CoF value of the composite film to 0.13–0.14. Specifically, the RF80 sample (4.3 at.% Cr) exhibited excellent interfacial adhesion and optimal tribological performance, with a CoF value reduced to 0.13 and wear rate of 3.1 × 10−4 mm3/(Nm). In summary, modulating the Cr doping content can significantly enhance the interfacial adhesion strength and tribological properties of Cr-C/DLC composite films on rubber surfaces, providing an effective solution for optimizing rubber seals. Full article
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16 pages, 3007 KB  
Article
Characterization of Boron Coatings Produced by RF Planar Magnetron Sputtering
by Espedito Vassallo, Matteo Pedroni, Miriam Saleh, Dario Ripamonti and Giorgio Speranza
Surfaces 2026, 9(2), 31; https://doi.org/10.3390/surfaces9020031 - 26 Mar 2026
Viewed by 505
Abstract
Boron coatings were deposited by RF magnetron sputtering in an Ar atmosphere at a constant power of 80 W, varying the working pressure in the 0.6–5 Pa range. Plasma diagnostics were performed by means of a Langmuir probe to determine the electron temperature [...] Read more.
Boron coatings were deposited by RF magnetron sputtering in an Ar atmosphere at a constant power of 80 W, varying the working pressure in the 0.6–5 Pa range. Plasma diagnostics were performed by means of a Langmuir probe to determine the electron temperature and electron density under different operating conditions. Within the investigated pressure range, the deposition rate remained nearly constant, whereas a significant decrease in coating mass density was observed with increasing pressure. The coatings display a columnar structure at all investigated pressures, with no significant differences in bulk morphology. Pressure primarily affects the surface features, leading to an increase in the density, lateral dimensions, and height of surface agglomerates with increasing pressure. Compositional analysis by EDX revealed a substantial oxygen incorporation in the films, with the lowest oxygen content (~11 at.%) measured for the coating deposited at 0.6 Pa. XPS depth profiling confirmed the presence of oxygen and evidenced the formation of boron oxide species, while the boron concentration exceeded 80 at.% in all samples. These results highlight the strong sensitivity of boron film density and oxygen uptake to sputtering pressure. Full article
(This article belongs to the Special Issue Surface Engineering of Thin Films)
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18 pages, 3351 KB  
Article
Study and Mathematical Model of the Chemical Composition and Structure of the Compound Sb2(S1−xSex)3 Based on a Correlation of Data Obtained Through XRD and XPS Characterization
by Martín López-García, Fabio Chalé-Lara, Eugenio Rodríguez-González, Jesús Roberto González-Castillo and Ana B. López-Oyama
Materials 2026, 19(6), 1072; https://doi.org/10.3390/ma19061072 - 11 Mar 2026
Viewed by 751
Abstract
In this work, a study of the chemical composition of the compound Sb2(S1−xSex)3 used in thin-film solar cell fabrication, based on correlating data obtained from XRD and XPS analyses, is presented. This approach enables us to [...] Read more.
In this work, a study of the chemical composition of the compound Sb2(S1−xSex)3 used in thin-film solar cell fabrication, based on correlating data obtained from XRD and XPS analyses, is presented. This approach enables us to propose a mathematical expression for evaluating stoichiometric variations in the material, showing how the variable x evolves as a function of the diffraction angle 2θ. To establish this model, we analyzed the most intense diffraction peak, corresponding to the (221) plane. To validate the proposed method, a series of Sb2(S1−xSex)3 thin films with different compositions were synthesized using RF-magnetron sputtering followed by conventional heat treatments in a controlled-atmosphere reaction furnace. The XRD results reveal a systematic 2θ shift in the crystalline diffraction peaks toward the positions of the binary precursor phases—from Sb2Se3 to Sb2S3—caused by the increased sulfur content during synthesis. XPS measurements confirm the presence of Sb, Se, and S, and high-resolution spectra indicate a decrease in selenium content as the sulfur fraction increases. These results allowed us to elucidate the stoichiometric behavior of antimony sulfoselenide Sb2(S1−xSex)3 using trend curves fitted to the characterization data. Full article
(This article belongs to the Section Advanced Materials Characterization)
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12 pages, 2285 KB  
Article
Role of Interfacial Coherency on Creep Behavior of FCC/BCC High-Entropy Alloy Multilayers
by Junwei Zhou, Jinrui Tang, Zhien Ning, Xiaofeng Yang, Min Gu, Chundi Fan, Junming Chen, Zhaoming Yang and Guoqiang Zeng
Materials 2026, 19(5), 1028; https://doi.org/10.3390/ma19051028 - 7 Mar 2026
Viewed by 467
Abstract
High-entropy alloy (HEA) multilayers represent a promising class of advanced coating materials due to their superior mechanical properties, corrosion resistance, and irradiation tolerance. However, the specific role of interface coherency on the creep behavior of HEA multilayers remains unclear. In this work, FCC/BCC [...] Read more.
High-entropy alloy (HEA) multilayers represent a promising class of advanced coating materials due to their superior mechanical properties, corrosion resistance, and irradiation tolerance. However, the specific role of interface coherency on the creep behavior of HEA multilayers remains unclear. In this work, FCC/BCC Al-Cr-Fe-Ni HEA multilayers with different coherency were prepared by precisely controlling the modulated period (λ) via RF magnetron sputtering. Their room-temperature creep properties were systematically investigated through nanoindentation under different loading rates. The results reveal a strong dependence of creep resistance and deformation mechanisms on the interface coherency. HEA multilayers with semicoherent interfaces (λ = 16 nm) exhibit the highest creep resistance, where creep is primarily mediated by atomic diffusion or interface slip. In contrast, samples dominated by coherent interfaces or grain boundaries (λ = 8, 32, and 80 nm) demonstrate dislocation slip-dominated creep. This work elucidates how interfacial coherency dictates the transition between diffusion-mediated and dislocation-mediated creep mechanisms in HEA multilayers, providing critical insights for the design of next-generation creep-resistant nanostructured coatings. Full article
(This article belongs to the Section Thin Films and Interfaces)
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9 pages, 1173 KB  
Proceeding Paper
Schottky Energy Barrier Characteristics of Gadolinium Oxide Thin-Film Resistive Memory Devices with Low-Temperature Supercritical Fluid Technology
by Hsin-Chin Chen, Kai-Huang Chen, Guo-Jau Hung, Ming-Cheng Kao, Yao-Chin Wang, Chin-Chueh Huang Kao and Shen-Feng Lin
Eng. Proc. 2026, 129(1), 13; https://doi.org/10.3390/engproc2026129013 - 27 Feb 2026
Viewed by 398
Abstract
In this study, reactive radio frequency magnetron sputtering was used to deposit thin films. Gadolinium oxide was deposited on titanium nitride substrates at different deposition times and oxygen concentrations. Next, rapid thermal annealing and supercritical fluid treatment were performed. The three-dimensional profiler (alpha-step), [...] Read more.
In this study, reactive radio frequency magnetron sputtering was used to deposit thin films. Gadolinium oxide was deposited on titanium nitride substrates at different deposition times and oxygen concentrations. Next, rapid thermal annealing and supercritical fluid treatment were performed. The three-dimensional profiler (alpha-step), X-ray diffractometer, and X-ray photoelectron spectroscopy were used to measure the thickness, surface morphology, crystal structure, and element analysis. Then, indium tin oxide was sputtered and deposited on the gadolinium oxide, which was covered with the metal mask to form a top electrode, thereby manufacturing a metal/insulator/metal resistive memory structure. Finally, a power meter was used to measure the characteristics of the resistive random access memory, including the current–voltage characteristics, and to explore the leakage current conduction mechanism and component durability. Full article
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18 pages, 10661 KB  
Article
Ni Thick Films with Compact Structure and Strong Adhesion Prepared with H2-Assitant RF Magnetron Sputtering at High Deposition Rate
by Umar Bilal, Yangping Li, Fizza Rana, Airong Liu, Jialong Li, Yuxin Miao, Hongxing Wu and Yiwen Zhang
Coatings 2026, 16(3), 279; https://doi.org/10.3390/coatings16030279 - 26 Feb 2026
Viewed by 485
Abstract
Ni thick films have a wide range of applications in mechanical areas for anti-corrosion, anti-friction and protection purposes, and are also extensively employed in the chip packaging field. Yet, the deposition of Ni thick films is still faced with many problems in deposition [...] Read more.
Ni thick films have a wide range of applications in mechanical areas for anti-corrosion, anti-friction and protection purposes, and are also extensively employed in the chip packaging field. Yet, the deposition of Ni thick films is still faced with many problems in deposition efficiency, dense structure and adhesion to the substrate. RF magnetron sputtering was employed to deposit on polished Ti substrate up to 10.8 µm thick Ni films at a high deposition rate (45 nm/min) in Ar atmosphere plus a small amount of H2. Vacuum annealing was performed at 400 °C for 5 h. To characterize the adhesion via friction and scratch test, different loads were applied on both surfaces of as-sputtered and post-annealed Ni thick films, and results were comparatively analyzed. The films have high purity, compact structure, smooth surface and strong adhesion strength. Post-annealed samples showed better and stable adhesion of Ni thick films to the substrate surface. Full article
(This article belongs to the Section Thin Films)
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14 pages, 3076 KB  
Article
2D and 3D Interdigital Capacitors and Bias Tees Technologies on MnM Interposer for mmWave Applications
by Gabriel Griep, Robert G. Bovadilla, Leonardo G. Gomes, Luís Q. Cartagena, Gustavo P. Rehder and Ariana L. C. Serrano
Micromachines 2026, 17(2), 274; https://doi.org/10.3390/mi17020274 - 23 Feb 2026
Viewed by 741
Abstract
This paper presents two capacitors fabricated using the metallic nanowire membrane (MnM) interposer technology operating at mmWaves. Standard 2D interdigital capacitors (IDCs) are designed to operate up to 70 GHz, which presents a straightforward and non-complex fabrication. In comparison, this work also proposes [...] Read more.
This paper presents two capacitors fabricated using the metallic nanowire membrane (MnM) interposer technology operating at mmWaves. Standard 2D interdigital capacitors (IDCs) are designed to operate up to 70 GHz, which presents a straightforward and non-complex fabrication. In comparison, this work also proposes an improved device that is more compact and exhibits large capacitance density, as high-performance vias enable the realization of high-depth capacitors. The fabrication process of 3D devices presents advanced maturity and innovation as it takes advantage of the porous nature of the interposer material to overcome the device complexity, and is also described in detail. Both capacitor types are modeled by a numerical lumped-element model that also considers parasitics. The 3D capacitors were successfully fabricated and characterized up to 70 GHz, displaying capacitance values between 30 fF and 160 fF and self-resonant frequencies in good agreement with mmWave applications. The quality factor of these devices, measured at 40 GHz, lies between 16 and 4, and the superficial capacitance density is between 4 pF/mm2 and 8 pF/mm2, showing that these devices are indeed promising for mmWave applications. These devices present considerably larger capacitance density compared to 2D traditional capacitors fabricated on the high-performance substrate, highlighting the advantage of 3D fabrication using nanowire growth. In addition, thin-film resistances are simulated and fabricated, projecting their functions as an RF-choke in a bias tee configuration using Ti thin film sputtering deposition step that is also part of the capacitors fabrication. Full article
(This article belongs to the Special Issue Recent Advancements in Microwave and Optoelectronics Devices)
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18 pages, 5413 KB  
Article
Effects of Annealing on the Radio Frequency Sputtered CuO/ZnO Thin Film Heterostructure for Optoelectronic Applications
by Sinthamani Sivaprakasam, Sudhakar Bharatan, Ranjithkumar Mohanam and Sudharsanam Subramaniyam
Materials 2026, 19(4), 789; https://doi.org/10.3390/ma19040789 - 18 Feb 2026
Viewed by 515
Abstract
ZnO and CuO thin films were deposited separately using the radio frequency (RF) sputtering technique, and the effect of annealing in nitrogen and oxygen ambient environments was investigated. In this article, structural, optical, vibrational, and electrical characterizations were sequentially performed using techniques such [...] Read more.
ZnO and CuO thin films were deposited separately using the radio frequency (RF) sputtering technique, and the effect of annealing in nitrogen and oxygen ambient environments was investigated. In this article, structural, optical, vibrational, and electrical characterizations were sequentially performed using techniques such as X-ray diffraction (XRD), UV–visible spectroscopy (UV-vis), Raman spectroscopy, photoluminescence (PL) spectroscopy, and current-voltage measurements using a DC four-probe station. XRD confirmed a high-crystallinity and wurtzite structure for ZnO, with the preferred orientation being along the c-axis (0001), and a monoclinic structure for CuO, with preferential orientation along the (002) axis. The absorption edges of the ZnO and CuO thin films were determined to be 3.24 eV and 2.89 eV, respectively. However, Urbach tails were observed only in the ZnO thin films, confirming the presence of localized Zn interstitials and oxygen vacancies. The absorption of CuO showed weak Urbach tails, suggesting that the defects were not localized. Raman spectroscopy performed on the ZnO and CuO thin films showed the appearance of weak E2(high) and prominent Ag/B2g modes, confirming the presence of ZnO and CuO bonding states, respectively. PL studies revealed room temperature emission for both the CuO and ZnO thin films, which is crucial for thin film solar cells and photodetectors. Two thin film heterostructures were fabricated with and without MoS2 (a hole transport layer) on FTO substrates. The Al/FTO/CuO/ZnO/Al heterostructure revealed a rectifying behavior with a photo current of 2 mA in the dark, whereas light-induced characteristics resulted in a photocurrent of 5 mA. The Al/FTO/MoS2/CuO/ZnO/Al heterostructure exhibited a similar rectifying behavior, with improved photo currents of 5 mA in the dark and 9 mA in the light. Full article
(This article belongs to the Section Thin Films and Interfaces)
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