Search Results (31)

This paper presents the design and implementation of a high-efficiency, full silicon carbide (SiC)-based center-tapped phase-shifted full-bridge (PSFB) converter for NiCd battery charging applications in railway systems. The converter utilizes SiC MOSFET modules on the primary side and SiC diodes on the secondary side, resulting in significant efficiency improvements due to the superior switching characteristics and high-temperature tolerance inherent in SiC devices. A nanocrystalline-cored center-tapped transformer is optimized to minimize voltage stress on the rectifier diodes. Additionally, the use of a nanocrystalline core provides high saturation flux density, low core loss, and excellent permeability, particularly at high frequencies, which significantly enhances system efficiency. The converter also compensates for temperature fluctuations during operation, enabling a wide and adjustable output voltage range according to the temperature differences. A prototype of the 10-kW, 50-kHz PSFB converter, operating with an input voltage range of 700–750 V and output voltage of 77–138 V, was developed and tested both through simulations and experimentally. The converter achieved a maximum efficiency of 97% and demonstrated a high power density of 2.23 kW/L, thereby validating the effectiveness of the proposed design for railway battery charging applications. Full article

Next-generation recycling technologies must be urgently innovated to tackle huge volumes of spent batteries, photovoltaic panels or printed circuit boards (WPCBs). Current e-waste recycling industrial technology is dominated by traditional recycling technologies. Herein, ionic liquids (ILs), deep eutectic solvents (DESs) and promising oxidizing additives that can overcome some traditional recycling methods of metal ions from e-waste, used in our works from last year, are presented. The unique chemical environments of ILs and DESs, with the application of low-temperature extraction procedures, are important environmental aspects known as “Green Methods”. A closed-loop system for recycling zinc and manganese from the “black mass” (BM) of waste, Zn-MnO₂ batteries, is presented. The leaching process achieves a high efficiency and distribution ratio using the composition of two solvents (Cyanex 272 + diethyl phosphite (DPh)) for Zn(II) extraction. High extraction efficiency with 100% zinc and manganese recovery is also achieved using DESs (cholinum chloride/lactic acid, 1:2, DES 1, and cholinum chloride/malonic acid, 1:1, DES 2). New, greener recycling approaches to metal extraction from the BM of spent Li-ion batteries are presented with ILs ([N_8,8,8,1][Cl], (Aliquat 336), [P_6,6,6,14][Cl], [P_6,6,6,14][SCN] and [Benzet][TCM]) eight DESs, Cyanex 272 and D2EHPA. A high extraction efficiency of Li(I) (41–92 wt%) and Ni(II) (37–52 wt%) using (Cyanex 272 + DPh) is obtained. The recovery of Ni(II) and Cd(II) from the BM of spent Ni-Cd batteries is also demonstrated. The extraction efficiency of DES 1 and DES 2, contrary to ILs ([P_6,6,6,14][Cl] and [P_6,6,6,14][SCN]), is at the level of 30 wt% for Ni(II) and 100 wt% for Cd(II). In this mini-review, the option to use ILs, DESs and Cyanex 272 for the recovery of valuable metals from end-of-life WPCBs is presented. Next-generation recycling technologies, in contrast to the extraction of metals from acidic leachate preceded by thermal pre-treatment or from solid material only after thermal pre-treatment, have been developed with ILs and DESs using the ABS method, as well as Cyanex 272 (only after the thermal pre-treatment of WPCBs), with a process efficiency of 60–100 wt%. In this process, four new ILs are used: didecyldimethylammonium propionate, [N_10,10,1,1][C₂H₅COO], didecylmethylammonium hydrogen sulphate, [N_10,10,1,H][HSO₄], didecyldimethylammonium dihydrogen phosphate, [N_10,10,1,1][H₂PO₄], and tetrabutylphosphonium dihydrogen phosphate, [P_4,4,4,4][H₂PO₄]. The extraction of Cu(II), Ag(I) and other metals such as Al(III), Fe(II) and Zn(II) from solid WPCBs is demonstrated. Various additives are used during the extraction processes. The Analyst 800 atomic absorption spectrometer (FAAS) is used for the determination of metal content in the solid BM. The ICP-OES method is used for metal analysis. The obtained results describe the possible application of ILs and DESs as environmental media for upcycling spent electronic wastes. Full article

The main idea of this work is based on the latest achievements in the commercialization of sodium-ion (Na-ion) batteries, which constitute a basis of analysis for military applications as energy storage systems. Technical, engineering, and ecological aspects were analyzed to find the optimal solution for using Na-ion batteries for military purposes. When selecting batteries for military applications, the following criteria are required: (a) they are more durable than standard batteries, (b) resistant to fire, (c) cannot explode, (d) cannot emit heat so as not to reveal their position, (e) equipped with safety elements and protective circuits to ensure safety, and (f) have the highest possible energy density, defined as the ratio of capacity to weight. The advantages and challenges of Na-ion batteries are discussed and compared to typical lithium-ion batteries, and also lithium iron phosphate, Ni-Cd, and Ni-MH batteries. The prospects for expanding the practical applications of Na-ion batteries in the military are presented. The unique properties of Na-ion batteries, such as their lower risk of ignition, more excellent thermal stability, and ability to work in extreme conditions, are essential from the point of view of military operations. Additionally, when considering environmental and logistical aspects, sodium-ion batteries may offer more sustainable and cost-effective solutions for the military. Therefore, this work aims not only to present the technological potential of these systems but also to draw attention to their strategic importance for the future of military operations. Battery discharge can result from leaving current receivers switched on or even from a drop in temperature. The discharge current should not exceed 1/10 of the battery capacity (1C). Discharging below the discharge voltage may result in irreversible damage. Sodium-ion batteries are safer to use than their lithium counterparts and allow for discharge to 0 V, eliminating the possibility of uncontrolled thermal discharge due to a short circuit (explosion, ignition), which is particularly important in the military. Full article

The urgent removal of Cd, Co, and Ni from nitrate and sulfate is essential to mitigate the potential risk of chemical pollution from large volumes of industrial wastewater. In this study, these metal ions were rapidly recovered through applying voltage on nitrate and sulfate, utilizing laser-induced graphene/polyimide (LIG/PI) film as the electrode. Following the application of external voltage, both the pH value and conductivity of the solution undergo changes. Compared to Co²⁺ and Ni²⁺, Cd²⁺ exhibits a lower standard electrode potential and stronger reducibility. Consequently, in both nitrate and sulfate solutions, the reaction sequence follows the order of Cd²⁺ > Co²⁺ > Ni²⁺, with the corresponding electrode adsorption quantities in the order of Cd²⁺ > Co²⁺ ~ Ni²⁺. Additionally, using the recovered Co(OH)₂ as the raw material, a LiCoO₂ composite was prepared. The assembled battery with this composite exhibited a specific capacity of 122.8 mAh g⁻¹, meeting practical application requirements. This research has significance for fostering green development. Full article

This research investigated the contamination characteristics, sources, and health risks of five metals in soils from two villages named DK and SXC, downstream from a battery industry hub in Xinxiang city, Henan Province, China. The average concentrations of Cd, Pb, Ni, Cu, and Zn in DK were 5.93, 41.31, 71.40, 62.20, and 115.83 mg/kg, respectively, and in SXC were 2.04, 30.41, 41.22, 36.18, and 96.04 mg/kg, respectively. The single factor pollution index (P_i) revealed a consistent descending order of Cd > Cu > Zn > Ni > Pb in DK and SXC. The geo-accumulation index (I_geo) indicated that the Cd pollution in DK was extreme, and in SXC was at a heavy to extreme level. The potential ecological risk index (PERI) indicated that Cd presented a significantly high ecological risk while it was low for other metals. Principal component analysis classified them into the anthropogenic origin of Cd and common mixed origin of others. The elevated levels and pollution load of heavy metals with closer proximity to the battery factory imply that the factory is a probable source of contamination. Overall, the health risks posed by heavy metals were more pronounced for local children compared to adults, with Cd being the primary contributor to both pollution and health risks. This investigation provides a crucial basis for the heavy metal pollution management and related risk prevention in areas affected by electronic waste irrigation. Full article

The increasing demand for electricity and the electrification of various sectors require more efficient and sustainable energy storage solutions. This paper focuses on the novel rechargeable nickel–zinc battery (RNZB) technology, which has the potential to replace the conventional nickel–cadmium battery (NiCd), in terms of safety, performance, environmental impact, and cost. The paper aims to provide a comprehensive and systematic analysis of RNZBs by modeling their lifecycle cost (LCC) from cradle to grave. This paper also applies this LCC model to estimate costs along the RNZB’s lifecycle in both cases: per kilogram of battery mass and per kilowatt hour of energy released. This model is shown to be reliable by comparing its results with costs provided by recognized software used for LCC analysis. A comparison of LCCs for three widely used battery technologies: lead–acid, Li-ion LFP, and NMC batteries, which can be market competitors of NiZn, is also provided. The study concludes that the NiZn battery was found to be the cheapest throughout its entire lifecycle, with NiZn Formulation 1 being the cheapest option. The cost per unit of energy released was also found to be the lowest for NiZn batteries. The current research pain points are the availability of data for nickel–zinc batteries, which are in the research and development phase, while other battery types are already widely used in energy storage. This paper recommends taking into account the location factor of infrastructures, cost of machinery, storage, number of suppliers of raw materials, amount of materials transported in each shipment, and the value of materials recovered after the battery recycling process to further reduce costs throughout the battery’s lifecycle. This LCC model can be also used for other energy storage technologies and serve as objective functions for optimization in further developments. Full article

In this paper, a buck DC-DC converter with the proposed twin frequency control scheme (TFCS) and accurate load current sensing (ALCS) was designed and implemented with 0.18 µm CMOS technology for a supply voltage ranging from 2.0 to 3.0 V, which is compatible with state-of-the-art batteries (NiCd/NiMH: 1.1–2 V, Li-Ion: 2.5–4.2 V). The proposed converter yields a peak efficiency of about 92.7% with a load current of 30 mA. Furthermore, it only occupies a silicon area of 1.3 mm². The proposed buck converter is dedicated for smartphone applications whereby it spends most of its time in idle, low load conditions. Full article

Ferrites have excellent magnetic, electric, and optical properties that make them an indispensable choice of material for a plethora of applications, such as in various biomedical fields, magneto–optical displays, rechargeable lithium batteries, microwave devices, internet technology, transformer cores, humidity sensors, high-frequency media, magnetic recordings, solar energy devices, and magnetic fluids. Recently, magnetically recoverable nanocatalysts are one of the most prominent fields of research as they can act both as homogeneous and heterogenous catalysts. Nano-ferrites provide a large surface area for organic groups to anchor, increase the product and decrease reaction time, providing a cost-effective method of transformation. Various organic reactions were reported, such as the photocatalytic decomposition of a different dye, alkylation, dehydrogenation, oxidation, C–C coupling, etc., with nano-ferrites as a catalyst. Metal-doped ferrites with Co, Ni, Mn, Cu, and Zn, along with the metal ferrites doped with Mn, Cr, Cd, Ag, Au, Pt, Pd, or lanthanides and surface modified with silica and titania, are used as catalysts in various organic reactions. Metal ferrites (MFe₂O₄) act as a Lewis acid and increase the electrophilicity of specific groups of the reactants by accepting electrons in order to form covalent bonds. Ferrite nanocatalysts are easily recoverable by applying an external magnetic field for their reuse without significantly losing their catalytic activities. The use of different metal ferrites in different organic transformations reduces the catalyst overloading and, at the same time, reduces the use of harmful solvents and the production of poisonous byproducts, hence, serving as a green method of chemical synthesis. This review provides insight into the application of different ferrites as magnetically recoverable nanocatalysts in different organic reactions and transformations. Full article

The accurate prediction of the state of charge (SOC) of Ni-Cd batteries is critical for developing battery management systems for high-speed trains. To address the challenges of the large floating charge voltage of Ni-Cd batteries and the vulnerability of a battery’s SOC to environmental factors such as temperature, this paper proposes an adaptive adjustment mechanism-based particle swarm optimization (APSO) generalized regression neural network (GRNN) model. The proposed model introduces the concept of the particle aggregation degree to quantify the convergence of the particle swarm optimization (PSO) algorithm. Furthermore, the speed weight of the particle swarm is adaptively adjusted using a comprehensive loss function to optimize the parameters of the GRNN model. To validate the proposed method, simulation experiments are conducted under test conditions using Ni-Cd batteries, and the prediction accuracies of various algorithms are compared. The experimental results demonstrate that the APSO-GRNN model significantly reduces the model’s prediction error. In addition, under the influence of different temperatures and noises, this method demonstrates strong robustness and high practical application value by accurately predicting the SOC, even with limited data samples. Full article

Industrial production generates aerosols of complex composition, including an ultrafine fraction. This is typical for mining and metallurgical industries, welding processes, and the production and recycling of electronics, batteries, etc. Since nano-sized particles are the most dangerous component of inhaled air, in this study we aimed to establish the impact of the chemical nature and dose of nanoparticles on their cytotoxicity. Suspensions of CuO, PbO, CdO, Fe₂O₃, NiO, SiO₂, Mn₃O₄, and SeO nanoparticles were obtained by laser ablation. The experiments were conducted on outbred female albino rats. We carried out four series of a single intratracheal instillation of nanoparticles of different chemical natures at doses ranging from 0.2 to 0.5 mg per animal. Bronchoalveolar lavage was taken 24 h after the injection to assess its cytological and biochemical parameters. At a dose of 0.5 mg per animal, cytotoxicity in the series of nanoparticles changed as follows (in decreasing order): CuO NPs > PbO NPs > CdO NPs > NiO NPs > SiO₂ NPs > Fe₂O₃ NPs. At a lower dose of 0.25 mg per animal, we observed a different pattern of cytotoxicity of the element oxides under study: NiO NPs > Mn₃O₄ NPs > CuO NPs > SeO NPs. We established that the cytotoxicity increased non-linearly with the increase in the dose of nanoparticles of the same chemical element (from 0 to 0.5 mg per animal). An increase in the levels of intracellular enzymes (amylase, AST, ALT, LDH) in the supernatant of the bronchoalveolar lavage fluid indicated a cytotoxic effect of nanoparticles. Thus, alterations in the cytological parameters of the bronchoalveolar lavage and the biochemical characteristics of the supernatant can be used to predict the danger of new nanomaterials based on their comparative assessment with the available tested samples of nanoparticles. Full article

A significant amount of iron from the waste nickel-cadmium (Ni-Cd) battery sulfuric acid leachate seriously hinders the separation and recovery of nickel and cadmium. Therefore, an efficient and economical way to remove iron from this leachate is desired. This paper demonstrated the efficient iron extraction from a simulated Ni-Cd battery sulfuric acid leachate with saponified Di (2-ethylhexyl) phosphoric acid (D2EHPA). The iron-loaded D2EHPA was then stripped with oxalic acid and the iron was recovered in the form of iron oxalate. This process realizes the efficient separation and high-value recovery of iron. The results showed that the saponification of the D2EHPA greatly promoted the extraction of iron from the Ni-Cd battery sulfuric acid leachate. Under suitable conditions, the iron’s single-stage extraction rate was more than 95%, and the iron’s single-stage stripping rate was more than 85%. Moreover, the iron’s extraction rate was more than 99% after two theoretical extraction stages, and the stripping rate was 95.6% after two theoretical stripping stages. The slope analysis determines that five molecules of D2EHPA were combined with one molecule of Fe³⁺ in the extraction process. The FT-IR analysis shows that the extraction mechanism of Fe³⁺ using the saponified D2EHPA is a cation exchange. These results can help guide the industrial separation and recovery of iron from the waste Ni-Cd battery sulfuric acid leachate. Full article

Due to the advancement of industrialization and the development of the metal smelting industry, cadmium (Cd), as a highly toxic heavy metal element, is discharged into the natural environment in the form of dust, slag, and waste solutions during the Cu-Pb-Zn smelting process, causing great harm to the soil, water environment, and human health. Meanwhile, Cd is a key component of Ni-Cd batteries and CdTe semiconductor materials. The removal and recovery of Cd from the Cu-Pb-Zn smelting process faces a dual concern with respect to resource recycling and environmental protection. This paper briefly introduces the Cd-containing secondary resources produced in the Cu-Pb-Zn smelting process, systematically reviews the recovery methods of Cd from dust, slag and waste solutions, and compares the technical principles, process parameters, separation efficiency, advantages and disadvantages, and application requirements. In addition, a new route to treat Cd-containing solutions via the foam extraction method was proposed, which has the advantages of a short reaction time, large handling capacity, high removal efficiency, and simple operation equipment, showing superior application prospects, especially for industrial bulk waste solutions with ultralow concentrations. Full article

Spent Ni–Cd batteries are now considered an important source for many valuable metals. The recovery of cadmium, cobalt, and nickel from spent Ni–Cd Batteries has been performed in this study. The optimum leaching process was achieved using 20% H₂SO₄, solid/liquid (S/L) 1/5 at 80 °C for 6 h. The leaching efficiency of Fe, Cd, and Co was nearly 100%, whereas the leaching efficiency of Ni was 95%. The recovery of the concerned elements was attained using successive different separation techniques. Cd(II) ions were extracted by a solvent, namely, Adogen^® 464, and precipitated as CdS with 0.5% Na₂S solution at pH of 1.25 and room temperature. The extraction process corresponded to pseudo-2nd-order. The prepared PTU-MS silica was applied for adsorption of Co(II) ions from aqueous solution, while the desorption process was performed using 0.3 M H₂SO₄. Cobalt was precipitated at pH 9.0 as Co(OH)₂ using NH₄OH. The kinetic and thermodynamic parameters were also investigated. Nickel was directly precipitated at pH 8.25 using a 10% NaOH solution at ambient temperature. FTIR, SEM, and EDX confirm the structure of the products. Full article

Advanced electrochemical impedance spectroscopy (EIS) was applied to characterize industrial Ni-Cd batteries and to investigate the electrochemical redox processes. A two-term calibration workflow was used for accurate complex impedance measurements across a broad frequency range of 10 mHz to 2 kHz, resulting in calibrated resistance and reactance values. The EIS calibration significantly improved the measurements, particularly at high frequencies above 200 Hz, with differences of 6–8% to the uncalibrated impedance. With an electromagnetic finite element method (FEM) model, we showed that the impedance is strongly influenced by the cable fixturing and the self-inductance of the wire conductors due to alternating currents, which are efficiently removed by the proposed calibration workflow. For single cells, we measured the resistance and the reactance with respect to the state-of-charge (SoC) at different frequencies and a given rest period. For Ni-Cd blocks that include two cells in series, we found good agreement of EIS curves with single cells. As such, EIS can be used as a fast and reliable method to estimate the cell or block capacity status. For electrochemical interpretation, we used an equivalent electric circuit (EEC) model to fit the impedance spectra and to extract the main electrochemical parameters based on calibrated EIS, including charge-transfer kinetics, mass transport, and ohmic resistances. From the charge-transfer resistance, we computed the exchange current density, resulting in 0.23 A/cm², reflecting high intrinsic rates of the redox electron transfer processes in Ni-Cd cells. Full article

A combination of indirect soil investigation by proximal soil sensors (PSS), based on geophysical (ARP, EMI), physical (Cone Index –CI– by ultrasound penetrometry) and spectrometric (γ-rays) techniques, as well as pedological surveys, was applied in the field to assess the spatial variability of soil pollution and physical degradation in an automobile-battery recycling plant in southern Italy. Five homogeneous zones (HZs) were identified by the PSS and characterized by soil profiles. CI measurements and field analysis showed clear features of physical (i.e., soil compaction, massive structure) degradation. XRF in situ (on profiles) analysis using portable equipment (pXRF) showed Pb, Cd and As concentrations exceeding the contamination thresholds provided by the Italian regulation for industrial land use up to 20 or 100 cm of depth. Hence, a validation procedure, based on pXRF field survey, was applied to the PSS approach used for the HZs identification. High consistency was found between the HZs and the PTEs in the most contaminated areas. Significant negative Pearson correlation coefficients were found between γ-rays dose rate and Pb, Cu, Zn, As and Ni; positive ones were found between γ-rays and autochthonous lithogenic elements (V, Ti, Mn, K, Sr, Nb, Zr, Rb, Th), confirming that higher radionuclide activity correlated with lower pollution levels. Full article