Search Results (294)

Corrosion fatigue damage significantly affects the long-term service of marine platforms such as propellers. Fatigue testing of pre-corrosion specimens is essential for understanding damage mechanisms and accurately predicting fatigue life. However, traditional seawater-based tests are time-consuming and yield inconsistent results, making them unsuitable for rapid evaluation of newly developed equipment. This study proposes an accelerated corrosion testing method for ZCuAl₈Mn₁₃Fe₃Ni₂ nickel–aluminum bronze, simulating the marine full immersion zone by increasing temperature, adding H₂O₂, reducing the solution pH, and preparing the special solution. Coupled with the fatigue test of pre-corrosion specimens, the corrosion damage characteristics and their influence on fatigue performance were analyzed. A numerical simulation method was developed to predict the fatigue life of pre-corrosion specimens, showing an average error of 13.82%. The S–N curves under different pre-corrosion cycles were also established. The research results show that using the test solution of 0.6 mol/L NaCl + 0.1 mol/L H₃PO₄-NaH₂PO₄ buffer solution + 1.0 mol/L H₂O₂ + 0.1 mL/500 mL concentrated hydrochloric acid for corrosion acceleration testing shows good corrosion acceleration. Moreover, the test methods ensure accuracy and reliability of the fatigue behavior evaluation of pre-corrosion specimens of the structure under actual service environments, offering a robust foundation for the material selection, corrosion resistance evaluation, and fatigue life prediction of marine structural components. Full article

The influence of the copper (Cu) content on the corrosion resistance of 3.5%Ni low-carbon weathering steel was investigated using periodic dry–wet cycle accelerated corrosion tests. The mechanical properties of the steels were assessed via tensile and low-temperature impact tests, while corrosion resistance was evaluated based on weight loss measurements. Surface oxide layers were characterized using three-dimensional laser confocal microscopy, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and electrochemical methods. Electron probe microanalysis (EPMA) was employed to examine the cross-sectional morphology of the oxide layer after 72 h of accelerated corrosion tests. The results indicate that the solution state of Cu increased the strength of 3.5%Ni steels but significantly damaged the low-temperature toughness. As the Cu content increased from 0.75% to 1.25%, the corrosion rate decreased from 4.65 to 3.74 g/m² h. However, when there was a further increase in the Cu content to 2.15%, there was little decrease in the corrosion rate. With the increase in the Cu content from 0.75% to 2.15%, the surface roughness of 3.5%Ni weathering steel after corrosion decreased from 5.543 to 5.019 μm, and the corrosion behavior was more uniform. Additionally, the α/γ protective factor of the oxide layer of the surface layer increased from 2.58 to 2.84 with an increase in the Cu content from 0.75% to 1.25%, resulting in the oxide layer of the surface layer being more protective. For 1.25%Cu steel, the corrosion current density of rusted samples is lower (ranging from 1.2609 × 10⁻⁴ A/cm² to 3.7376 × 10⁻⁴ A/cm²), and the corrosion potential is higher (ranging from −0.85544 V to −0.40243 V). Therefore, the rusted samples are more corrosion resistant. The Cu in the oxide layer of the surface layer forms CuO and CuFeO₂, which are helpful for increasing corrosion resistance, which inhibits the penetration of Cl⁻. Full article

Diverging from conventional dephosphorization approaches, this study employs a novel pre-reduction and smelting separation (PR-SS) to efficiently co-recover iron and phosphorus from high-phosphorus oolitic iron ore, directly yielding Fe–P alloy, and the Fe–P alloy shows potential as feedstock for high-phosphorus weathering steel or wear-resistant cast iron, indicating promising application prospects. Using oolitic magnetite concentrate (52.06% Fe, 0.37% P) as feedstock, optimized conditions including pre-reduction at 1050 °C for 2 h with C/Fe mass ratio of 2, followed by smelting separation at 1550 °C for 20 min with 5% coke, produced a metallic phase containing 99.24% Fe and 0.73% P. Iron and phosphorus recoveries reached 99.73% and 99.15%, respectively. EPMA microanalysis confirmed spatial correlation between iron and phosphorus in the metallic phase, with undetectable phosphorus signals in vitreous slag. This evidence suggests preferential phosphorus enrichment through interfacial mass transfer along the pathway of the slag phase to the metal interface and finally the iron matrix, forming homogeneous Fe–P solid solutions. The phosphorus migration mechanism involves sequential stages: apatite lattice decomposition liberates reactive P₂O₅ under SiO₂/Al₂O₃ influence; slag–iron interfacial co-reduction generates Fe₃P intermediates; Fe₃P incorporation into the iron matrix establishes stable solid solutions. Full article

Chromium slag sites pose severe environmental risks due to hexavalent chromium (Cr(VI)) contamination, characterized by high mobility and toxicity. This study focused on chromium-contaminated soil from a historical chromium slag site in North China, where long-term accumulation of chromate production residues has led to serious Cr(VI) pollution, with Cr(VI) accounting for 13–22% of total chromium and far exceeding national soil risk control standards. To elucidate Cr(VI) transformation mechanisms and elemental linkages, a combined approach of macro-scale condition experiments and micro-scale analysis was employed. Results showed that acidic conditions (pH < 7) significantly enhanced Cr(VI) reduction efficiency by promoting the conversion of CrO₄²⁻ to HCrO₄⁻/Cr₂O₇²⁻. Among reducing agents, FeSO₄ exhibited the strongest effect (reduction efficiency >30%), followed by citric acid and fulvic acid. Temperature variations (−20 °C to 30 °C) had minimal impact on Cr(VI) transformation in the 45-day experiment, while soil moisture (20–25%) indirectly facilitated Cr(VI) reduction by enhancing the reduction of agent diffusion and microbial activity, though its effect was weaker than chemical interventions. Soil grain-size composition influenced Cr(VI) distribution unevenly: larger particles (>0.2 mm) in BC-35 and BC-36-4 acted as main Cr(VI) reservoirs due to accumulated Fe-Mn oxides, whereas BC-36-3 showed increased Cr(VI) in smaller particles (<0.074 mm). μ-XRF and correlation analysis revealed strong positive correlations between Cr and Ca, Fe, Mn, Ni (Pearson coefficient > 0.7, p < 0.01), attributed to adsorption–reduction coupling on iron-manganese oxide surfaces. In contrast, Cr showed weak correlations with Mg, Al, Si, and K. This study clarifies the complex factors governing Cr(VI) behavior in chromium slag soils, providing a scientific basis for remediation strategies such as pH adjustment (4–6) combined with FeSO₄ addition to enhance Cr(VI) reduction efficiency. Full article

Using the s-d model and Green’s function theory, we investigated for the first time the electron and hole doping effects on the magnetic and optical properties of the double perovskites ${\mathrm{Ba}}_2{\mathrm{FeMoO}}_6$ (BFMO) and ${\mathrm{Sr}}_2{\mathrm{FeMoO}}_6$ (SFMO). Our aim was to find the doping ions that lead to an increase in Curie temperature $T_C$. On the basis of a competition mechanism between spin exchange and s-d interactions, we explain at a microscopic level the decrease in magnetization M and band gap energy $E_g$, as well as the increase in $T_C$ of BFMO and SFMO through substitution with rare earth ions at the Ba(Sr) sites. The influence of doping with K at the Ba(Sr) and Co at the Fe sites on the magnetic properties and the band gap is also discussed. A very good qualitative coincidence with the existing experimental data was observed. Moreover, we found that both M and $T_C$ decrease with decreasing the size of BFMO and SFMO nanoparticles. Full article

As a key insulating material in power equipment, epoxy resins (EP) are often limited in practical applications due to space charge accumulation and mechanical degradation. This study systematically investigates the effects of SiO₂ nanoparticle doping on the electrical and mechanical properties of SiO₂/EP composites through molecular dynamics simulations and first-principles calculations. The results demonstrate that SiO₂ doping enhances the mechanical properties of EP, with notable improvements in Young’s modulus, bulk modulus, and shear modulus, while maintaining excellent thermal stability across different temperatures. Further investigations reveal that SiO₂ doping effectively modulates the interfacial charge behavior between EP and metals (Cu/Fe) by introducing shallow defect states and reconstructing interfacial dipoles. Density of states analysis indicates the formation of localized defect states at the interface in doped systems, which dominate the defect-assisted hopping mechanism for charge transport and suppress space charge accumulation. Potential distribution calculations show that doping reduces the average potential of EP (1 eV for Cu layer and 1.09 eV for Fe layer) while simultaneously influencing the potential distribution near the polymer–metal interface, thereby optimizing the interfacial charge injection barrier. Specifically, the hole barrier at the maximum valence band (VBM) after doping significantly increased, rising from the initial values of 0.448 eV (Cu interface) and 0.349 eV (Fe interface) to 104.02% and 209.46%, respectively. These findings provide a theoretical foundation for designing high-performance epoxy-based composites with both enhanced mechanical properties and controllable interfacial charge behavior. Full article

A simple and innovative synthesis strategy was established to produce polymer microspheres with a distinctive walnut-like morphology, incorporating Fe₃O₄ nanoparticles within their structure. This was achieved through γ-ray-initiated mini-emulsion polymerization. To ensure high encapsulation efficiency, the surface of the Fe₃O₄ nanoparticles was chemically altered to shift their wettability from hydrophilic to hydrophobic, enabling uniform dispersion within the monomer phase before polymerization. The formation of the walnut-like architecture was found to be significantly influenced by both the polymerization dynamics and phase separation, as well as the shrinkage of the crosslinked polymer network formed between the monomer and the resulting polymer. Divinylbenzene (DVB) was chosen as the monomer due to its ability to generate a mechanically stable polymer framework. The γ-ray irradiation effectively initiated polymerization while preserving structural coherence. A detailed analysis using FTIR, SEM, and TEM confirmed the successful fabrication of the Fe₃O₄-loaded polymer microspheres with their characteristic textured surface. Moreover, magnetic characterization via vibrating sample magnetometry (VSM) indicated pronounced superparamagnetic behavior and strong magnetic responsiveness, highlighting the potential of these microspheres for advanced biomedical applications. Full article

In the pursuit of environmental sustainability, reduced emissions, and alignment with circular economy principles, bio-epoxy resin nanocomposites have emerged as a promising alternative to traditional petroleum-based resins. This study investigates the development of novel bio-epoxy nanocomposites incorporating iron-oxide nanoparticles (Fe₂O₃, MnP) as multifunctional fillers at loadings of 0.5 wt.% and 3.0 wt.%. MnP nanoparticles were synthesized and subsequently functionalized with citric acid (MnP-CA) to enhance their surface properties. Comprehensive characterization of MnP and MnP-CA was performed using X-ray diffraction (XRD) to determine the crystalline structure, attenuated total reflection Fourier-transform infrared spectroscopy (ATR-FTIR), thermogravimetric analysis (TGA), and zeta potential measurements to confirm surface functionalization. The bio-epoxy resins matrix (bio-EP), optimized for compatibility with MnP and MnP-CA, was thoroughly analyzed in terms of chemical structure, thermal stability, curing behavior, dynamic–mechanical properties, and surface characteristics. Non-isothermal differential scanning calorimetry (DSC) was employed to evaluate the curing kinetics of both the neat (bio-EP) and the MnP/MnP-CA-reinforced composites, offering insights into the influence of nanoparticle functionalization on the resin system. Surface zeta potential measurements further elucidated the effect of filler content on the surface charge and hydrophilicity. Magnetic characterization revealed superparamagnetic behavior in all MnP- and MnP-CA-reinforced (bio-EP) composites. This research provides a foundational framework for the design of green bio-epoxy nanocomposites, demonstrating their potential as environmentally friendly materials and representing an emerging class of sustainable alternatives. The results underscore the viability of bio-epoxy systems as a transformative solution for advancing sustainable resin technologies across eco-conscious industries. Full article

This study investigates the influence of specific surface area (SSA) and aluminum hydroxide particle size on sodium aluminate’s purification efficiency in the Bayer process. This research examines how variations in SSA affect the adsorption and incorporation of contaminants such as Cu, Fe, and Zn, as well as the optimal balance between effective purification and excessive Al₂O₃ loss. Different SSA values and purification durations are analyzed to optimize the purification process and determine conditions that maximize impurity removal while maintaining system stability. Additionally, solid residue characterization using X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive spectroscopy (EDS) provides insights into impurity incorporation mechanisms, including isomorphic replacement, surface adsorption, and co-crystallization. This study highlights key process parameters that influence impurity behavior and crystallization dynamics, offering valuable guidance for refining industrial purification strategies and improving aluminum hydroxide quality. Full article

This paper investigates self-shielded flux-cored wires with an exothermic MnO₂-Al addition and the effect of hardfacing modes on the deposited alloy of the Fe-C-Mn system for the first time. Additionally, the paper proposes a new experimental research methodology using an orthogonal experimental design with nine experiments and three levels. At the first stage, it is proposed to use the Taguchi plan (L9) method to find the most significant variables. At the second stage, for the development of a mathematical model and optimization, a factorial design is recommended. The studied parameters of the hardfacing mode were travel speed (TS), set voltage on the power source (U_set), contact tip to work distance (CTWD), and wire feed speed (WFS). The following parameters were studied: welding thermal cycle parameters, microstructure, grain size, non-metallic inclusions, and mechanical properties. The results of the analysis showed that the listed parameters of the hardfacing modes have a different effect on the characteristics of the hardfacing process with self-shielded flux-cored wires with an exothermic addition in the filler. It was determined that for flux-cored wires with an exothermic addition, the size of the deposited metal grain size is most affected by the contact tip to work distance (CTWD). The research results showed that the travel speed (TS) had the main influence on the thermal cycle parameters (heat input, cooling time) and hardness. The analysis of the deposited metal samples showed that an increase in the travel speed had a negative impact on the number of non-metallic inclusions (NMIs) in the deposited metal. While the size of NMIs was influenced by the wire feed speed and the set voltage on the power source. Full article

Antibiotic resistance has been recognized as a global threat to human health. Therefore, it is urgent to develop effective strategies to address the contamination of water environments caused by antibiotics. In this study, Fe/Mn bimetallic-modified biochar (FMBC) was synthesized through a one-pot oxidation/reduction-hydrothermal co-precipitation method, demonstrating an exceptional photocatalytic-Fenton degradation performance for oxytetracycline (OTC). Characterization techniques including FTIR, SEM, XRD, VSM, and N₂ adsorption–desorption analysis confirmed that the Fe/Mn bimetals were successfully loaded onto the surface of biochar in the form of Fe₃O₄ and MnFe₂O₄ mixed crystals and exhibited favorable paramagnetic properties that facilitate magnetic recovery. A key innovation is the utilization of biochar’s inherent phenol/quinone structures as reactive sites and electron transfer mediators, which synergistically interact with the loaded bimetallic oxides to significantly enhance the generation of highly reactive ·OH radicals, thereby boosting catalytic activity. Even after five recycling cycles, the material exhibited minimal changes in degradation efficiency and bimetallic crystal structure, indicating its notable stability and reusability. The photocatalytic degradation experiment conducted in a Fenton-like reaction system demonstrates that, under the conditions of pH 4.0, a H₂O₂ concentration of 5.16 mmol/L, a catalyst dosage of 0.20 g/L, and an OTC concentration of 100 mg/L, the optimal degradation efficiency of 98.3% can be achieved. Additionally, the pseudo-first-order kinetic rate constant was determined to be 4.88 min⁻¹. Furthermore, this study elucidated the detailed degradation mechanisms, pathways, and the influence of various ions, providing valuable theoretical insights and technical support for the degradation of antibiotics in real wastewater. Full article

Many factors and their mutual interaction between catalysts and AP/HTPB composite solid propellant induce the complexity in the combustion. Among them, we prepared two Fe-based MOFs as catalysts and investigated their catalytic effects and mechanism on the decomposition AP, HTPB and AP/HTPB complex by TG-DSC and TG-IR. The results show that both Fe-based MOFs exhibit catalytic effects on the decomposition of all samples. Specifically, in the AP/HTPB/MOFs composite system, a synergistic effect between MOFs and HTPB is observed, substantially accelerating the decomposition of both AP and HTPB, which makes the HTD temperature of AP advance approximately 100 °C, beyond what would be expected from each component acting independently. Mechanistic studies demonstrate that Fe₂O₃@C produced by the decomposition of Fe-based MOF uses the decomposition products of HTPB as a bridge to accelerate the overflow of NH₃ on the surface of AP, thereby allowing AP to decompose rapidly at a lower temperature and also accelerating the decomposition of HTPB. Moreover, its influence on the combustion performance of AP-based composite propellants was studied and the combustion rate increased by 20%. This research provides the new directions for designing and applying of Fe-based MOFs materials in HTPB-based solid propellent. Full article

Multi-principal element alloys (MPEAs) exhibit distinct characteristics compared to conventional single-principal element-based metallic materials, primarily due to their unique design, resulting in intricate microstructural features. Currently, a comprehensive understanding of the fabrication processes, compositional design, and microstructural influence on the tribological and corrosion behavior of multi-component alloys remains limited. While the hardness of MPEAs generally correlates positively with wear resistance, with higher hardness typically associated with improved wear resistance and reduced wear rates, quantitative relationships between these properties are not well established. In this study, the Al₁₀Cr₁₇Fe₂₀NiV₄ alloy was selected as a model system. A homogeneous Al₁₀Cr₁₇Fe₂₀NiV₄ alloy was successfully synthesized via mechanical alloying followed by spark plasma sintering (SPS). To further investigate the correlation between hardness and wear rate, varying concentrations of alumina nanoparticles were incorporated into the alloy matrix as a reinforcing phase. The results revealed that the Al₁₀Cr₁₇Fe₂₀NiV₄ alloy exhibited a single-phase face-centered cubic (FCC) structure, which was maintained with the addition of alumina nanoparticles. The hardness of the Al₁₀Cr₁₇Fe₂₀NiV₄ alloy without nano-alumina was 727 HV, with a corresponding wear rate of 2.9 × 10⁻⁴ mm³·N⁻¹·m⁻¹. The incorporation of nano-alumina increased the hardness to 823 HV, and significantly reduced the wear rate to 1.6 × 10⁻⁴ mm³·N⁻¹·m⁻¹, representing a 45% reduction. The Al₂O₃ nanoparticles effectively mitigated alloy wear through crack passivation and matrix strengthening; however, excessive addition reversed this effect due to the agglomeration-induced brittleness and thermal mismatch. The quantitative relationship between hardness (HV) and wear rate (W) was determined as W = 2348 e^(−0.006HV). Such carefully bounded empirical relationships, as demonstrated in studies of cold-formed materials and dental enamel, remain valuable tools in applied research when accompanied by explicit scope limitations. Full article

TiO₂ mesoporous supports were obtained by the sol–gel method from different precursors (titaniumethoxide, isopropoxide, or butoxide) in the presence of nonionic, cationic, and anionic surfactants. Among these samples, those obtained from Ti isopropoxide, Brij58 w/o activated carbon (AC), were selected as supports. Photocatalysts were obtained by modifying these supports with Ag, Fe, and AgFe (each metal around 1% mass). The characterization results showed a stronger influence of titania precursors, surfactants, and AC on the texture and an insignificant effect on the crystalline structure and morphology of the obtained materials. X-ray photoelectron spectroscopy revealed the effects of AC and Fe on the Ag⁰ concentration and of Ag on Fe-reduced species. Based on this information, the results obtained by H₂-TPR, UV–Vis, Raman, and photoluminescence spectroscopy were explained. The performance of the photocatalysts was evaluated in the degradation of Congo Red (CR) and Crystal Violet (CV) dyes under UV and visible light. The Ag-TiO₂ sample exhibited the best activity in degrading CR at acidic pH and in degrading CV under basic conditions. In visible light, we observed the significant effects of the surface plasmon resonance, AC, Ag, and Fe on the activity in CR photodegradation. The proposed kinetics and mechanisms complete the study of the reactions. Full article

Heavy metal contamination of water is a critical environmental problem due to its toxicity and persistence in ecosystems. In this study, magnetic hydrogel spheres composed of carboxymethylated starch modified with poly(1-vinylimidazole) (CMS-g-PVI) and polyvinyl alcohol (PVA), combined with Fe₃O₄ nanoparticles, were synthesized and characterized to evaluate their efficiency in adsorbing metal ions such as Cu²⁺, Pb²⁺, and Cd²⁺. Structural characterization by FT-IR spectroscopy confirmed the successful integration of all functional components into the hydrogel matrix. Additionally, scanning electron microscopy (SEM) revealed a rough and porous surface morphology favorable for adsorption and an average bead diameter of 3.2 mm, influenced by the stirring rate during synthesis. Adsorption studies demonstrated maximum capacities of 82.4 mg·g⁻¹ for Cu²⁺, 66.5 mg·g⁻¹ for Pb²⁺, and 51.8 mg·g⁻¹ for Cd²⁺, with optimal removal efficiencies at pH 6.2 and 5.7. From a theoretical perspective, density functional theory (DFT) calculations using the B3LYP/6-311+G(d,p) method allowed the optimization of molecular structures and analysis of electronic properties. The total dipole moment (TDM) of the CMS-g-PVI/PVA system reached 20.81 Debye. A significant reduction in the HOMO-LUMO energy gap was observed upon metal adsorption, with values of 0.0308 eV for Cu²⁺, 0.0175 eV for Pb²⁺, and 0.0235 eV for Cd²⁺, confirming strong interactions between the hydrogel matrix and the metal ions. The combined experimental and computational approach provides a comprehensive understanding of the adsorption mechanisms and supports the development of efficient materials for water decontamination. Full article