Search Results (14)

5G communication commercialization is accelerating in many countries. At present, a large number of communication materials are deployed to transmit millimeter waves for 5G base stations. However, it brings huge energy consumption due to the shortcomings of the current materials. Therefore, a novel soft magnetic material with high magnetic permeability and low dielectric constant is urgently needed to reduce the energy loss of 5G base stations. In this work, a series of CoBiNi alloys were prepared using the hydrothermal reduction method, with bismuth (Bi) as the dopant. The results indicate that Bi can regulate the magnetic permeability of soft magnetic materials; the permeability of the Co20Bi5Ni75 alloy fluctuates stably around 1.50 within the frequency range of 14.00–18.00 GHz. The saturation magnetization exhibits an upward trend with increasing Bi doping, with the Co20Bi5Ni75 sample reaching a saturation magnetization of 73.11 emu/g. The coercivity and residual magnetization characteristics confirm that Co20Bi5Ni75 is a typical soft magnetic material. The microwave return loss (RL) of the Co20Bi5Ni75 alloy was consistently higher than −6.89 dB across the 1.00–18.00 GHz frequency range when the sample thickness was 5 mm. The increased magnetic permeability of the Co20Bi5Ni75 alloy is attributed to the ability of Bi³⁺ to suppress carrier migration, thereby increasing the resistivity of the crystal structure and consequently improving the material’s magnetic permeability. These findings provide new insights into the preparation of high-permeability soft magnetic materials. Full article

This study assessed the effects of NiFe-based metal catalysts on CO₂ conversion to methane (CH₄) and carboxylic acids in microbial electrosynthesis (MES) cells. A NiFeBi alloy, when electrodeposited on a conductive bioring cathode, significantly decreased CH₄ production from 0.55 to 0.12 L (Lc d)⁻¹ while enhancing acetate production to 1.0 g (Lc d)⁻¹, indicating suppressed methanogenic activity and improved acetogenic activity. On the other hand, NiFeMn and NiFeSn catalysts showed varied effects, with NiFeSn increasing both CH₄ and acetate production and suggesting potential in promoting both chain elongation and CO₂ uptake. When these alloys were electrodeposited on a 3D-printed conductive polylactide (cPLA) lattice, the production of longer-chain carboxylic acids like butyrate and caproate increased significantly, indicating enhanced biocompatibility and nutrient delivery. The NiFeSn-coated cPLA lattice increased caproate production, which was further enhanced using an acetogenic enrichment. However, the overall throughput remained low at 0.1 g (Lc d)⁻¹. Cyclic voltammetric analysis demonstrated improved electrochemical responses with catalyst coatings, indicating better electron transfer. These findings underscore the importance of catalyst selection and cathode design in optimizing MES systems for efficient CO₂ conversion to value-added products, contributing to environmental sustainability and industrial applications. Full article

This study investigates the application of the vertical zone refining process to produce ultra-high-purity tin. Computational fluid dynamics (CFD) simulations were conducted using an Sn-1 wt.%Bi binary alloy to assess the effects of two key parameters—heater temperature and pulling rate—on Bi impurity segregation. The simulations revealed a dynamic evolution in molten zone height, characterized by an initial rapid rise, followed by a gradual increase and ending with a sharp decline. Despite these fluctuations, the lower solid–liquid interface consistently remained slightly convex. After nine zone passes, impurities accumulated at the top of the sample, with dual vortices forming a rhombus- or gate-shaped negative segregation zone. The simulations demonstrated that lower heater temperatures and slower pulling rates enhanced impurity segregation efficiency. Based on these results, experiments were performed using 6N-grade tin as the starting material. Glow discharge mass spectrometry (GDMS) analysis showed that the effective partition coefficients (k_eff) for impurities such as Ag, Pb, Co, Al, Bi, Cu, Fe, and Ni were significantly less than 1, while As was slightly below but very close to 1, and Sb was above 1. Under optimal conditions—405 °C heater temperature and a pulling rate of 5 μm/s—over 60% of impurities were removed after nine zone passes, approaching 6N9-grade purity. These findings provide valuable insights into optimizing the vertical zone refining process and demonstrate its potential for achieving 7N-grade ultra-high-purity tin. Full article

The presented manuscript demonstrates the effect of the thickness of a zinc alloy sublayer on the corrosion resistance and stability of three types of bi-layer systems composed of Co- or Ni-modified zinc coatings (both as sublayers) and a top sol–gel ZrO₂ film in a 5% NaCl solution. In order to obtain more detailed information, the alloy sublayers were electrodeposited with three different thicknesses (1, 5 and 10 µm, respectively) on a low-carbon steel substrate. Three consecutive dip-coated ZrO₂ sol–gel layers were deposited thereafter on the individual zinc alloy sublayers. For comparison, an ordinary electrodeposited zinc coating was obtained and investigated. The aim of this study was to evaluate the effect of the thickness of the zinc-based sublayer on the protective characteristics of the bi-layer systems. The surface morphology features and the phase composition of the latter systems were examined using scanning electron microscopy (SEM), atomic force microscopy (AFM), water contact angle (WCA) measurements and X-ray diffraction (XRD) analyses. The corrosion stability was evaluated by means of potentiodynamic polarization (PDP) curves and polarization resistance (Rp) measurements. The zirconia finish layers possessed an amorphous, dense and hydrophobic nature, while the sublayers were multicrystalline. The results confirmed the increased corrosion resistance of the protective system, which contains electrodeposited sublayer of Zn-Co alloy with a 10 µm thickness in a corrosive test medium. Full article

Recycling spent lithium-ion batteries (LIBs) is crucial to prevent environmental pollution and recover valuable metals. Traditional methods for recycling spent LIBs include hydrometallurgy and pyrometallurgy. Among these methods, solvent extraction can selectively extract valuable metals in spent LIB leachate. Meanwhile, spent LIBs that underwent pyrometallurgical treatment generate a so-called ‘black alloy’ of Ni, Co, Cu, and so on. These elements in the black alloy need to be separated by solvent extraction and there have been few studies on extracting valuable metals from black alloy. Therefore, it is necessary to examine the extraction behavior of elements in black alloy and optimize the solvent extraction process to recover valuable metals. In this paper, four types of organic extractants are used to extract metals from simulated black alloy leachate: di-(2ethylhexyl) phosphoric acid (D2EHPA), bis-(2,4,4-trimethylpentyl) phosphinic acid (Cyanex272), 2-ethylhexyl phosphonic acid mono-2-ethylhexyl ester (PC88A), and neodecanoic acid (Versatic acid 10). Based on the pH isotherms, D2EHPA would be the most reasonable for Mn extraction and impurity removal. Cyanex 272 would be more suitable for Co separation than PC88A, and Versatic acid 10 is preferred for Cu extraction over other metals. In conclusion, the optimal combination of extractants is suggested for the recovery of valuable metals. Full article

The continuous industrial development that occurs worldwide generates the need to develop new materials with increasingly higher functional properties. This need also applies to the basic material for electricity purposes, which is copper. In this article, we carry out studies on the influence of various alloying elements such as Mg, In, Si, Nb, Hf, Sb, Ni, Al, Fe, Zr, Cr, Zn, P, Ag, Sc, Pb, Sn, Co, Ti, Mn, Te and Bi on the electrical and mechanical properties of ETP-grade copper. The research involves producing copper alloys using the gravity die casting method with alloy additions of 0.1 wt.%, 0.3 wt.% and 0.5 wt.%. All resulting materials are cold-worked to produce wires, which are subsequently homogenized and annealed. The materials produced in this manner undergo testing to determine their specific electrical conductivity, tensile strength, yield strength, elongation and Vickers hardness (HV10 scale). Full article

Laser Induced-Thermionic Vacuum Arc (LTVA) technology was used for depositing uniform intermetallic CoNi thin films of 100 nm thickness. LTVA is an original deposition method using a combination of the typical Thermionic Vacuum Arc (TVA) system and a laser beam provided by a QUANTEL Q-Smart 850 Nd:YAG compact Q-switched laser with a second harmonic module. The novelty is related to the simultaneous deposition of a bi-component metallic thin film using photonic processes of the laser over the plasma deposition, which improves the roughness but also triggers the composition of the deposited thin film. Structural analysis of the deposited thin films confirms the formation of face-centered cubic (fcc) as the main phase CoNi and hexagonal Co₃Ni as the minority phase, observed mainly using high-resolution transmission electron microscopy. The magneto-optical measurements suggest an isotropic distribution of the CoNi alloy thin films for the in-plan angular rotation. From the low coercive field of H_c = 40 Oe and a saturation field at 900 Oe, the CoNi thin films obtained by LTVA are considered semi-hard magnetic materials. Magnetic force microscopy reveals spherical magnetic nanoparticles with mean size of about 40–50 nm. The resistivity was estimated at $\rho$ = 34.16 μΩ cm, which is higher than the values for bulk Co and Ni. Full article

This study aimed to present the differences in the corrosion properties and protective ability of two bi-layer systems obtained on low-carbon steel in a model corrosive medium of 5% NaCl solution. These newly developed systems consist of Zn-Co (3 wt.%) or Zn-Ni (10 wt.%) alloy coatings as under-layers and a very thin TiO₂ sol-gel film as a top-layer. Scanning electron microscopy (SEM) is used for characterization of the surface morphology of the samples indicating that some quantitative differences appear as a result of the different composition of both zinc alloys. Surface topography is investigated by means of atomic force microscopy (AFM), and the hydrophobic properties are studied by contact angle (CA) measurements. These investigations demonstrate that both sample types possess grain nanometric surface morphology and that the contact angle decreases very slightly. X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) are used for characterization of the chemical composition and electronic structure of the samples. The roughness R_q of the Zn-Ni/TiO₂ is 49.5 nm, while for Zn-Co/TiO₂, the R_q value is 53.4 nm. The water contact angels are 93.2 and 95.5 for the Zn-Ni/TiO₂ and Zn-Co/TiO₂ systems, respectively. These investigations also show that the co-deposition of Zn and Ni forms a coating consisting entirely of Ni₂Zn₁₁, while the other alloy contains Zn, Co and the intermetallic compound CoZn₁₃. The corrosion resistance and protective ability are estimated by potentiodynamic polarization (PDP) curves, as well as polarization resistance (R_p) measurements for a prolonged test period (35 days). The results obtained are compared with the corrosion characteristics of ordinary zinc coating with an equal thickness. The experimental data presents the positive influence of the newly developed systems on the enhanced protective properties of low-carbon steel in a test environment causing a localized corrosion—lower corrosion current density of about one magnitude of order (~10⁻⁶ A.cm⁻² for both systems and ~10⁻⁵ A.cm⁻² for Zn) and an enhanced protective ability after 35 days (~10,000–17,000 ohms for the systems and ~900 ohms for Zn). Full article

To obtain highly homogeneous cobalt–nickel aluminate spinels with small crystallite sizes, CoNiAl alloy thin films were primarily deposited using Laser-induced Thermionic Vacuum Arc (LTVA) as a versatile method for performing processing of multiple materials, such as alloy/composite thin films, at a nanometric scale. Following thermal annealing in air, the CoNiAl metallic thin films were transformed into ceramic oxidic (Co,Ni)Al₂O₄ with controlled composition and crystallinity suitable for thermal stability and chemical resistance devices. Structural analysis revealed the formation of (Co,Ni)Al₂O₄ from the amorphous CoNiAl alloys. The mean crystallite size of the spinels was around 15 nm. Thermal annealing induces a densification process, increasing the film thickness together with the migration process of the aluminum toward the surface of the samples. The sheet resistance changed drastically from 200–240 Ω/sq to more than 10⁶ Ω/sq, revealing a step-by-step conversion of the metallic character of the thin film to a dielectric oxidic structure. These cermet materials can be used as inert anodes for the solid oxide fuel cells (SOFCs), which require not only high stability with respect to oxidizing gases such as oxygen, but also good electrical conductivity. These combination metal–ceramics are known as bi-layer anodes. By controlling the crystallite size and the interplay between the oxide/metal composite, a balance between stability and electrical conductivity can be achieved. Full article

We synthesized a combinatorial library of Cu_xNi_1−x alloy thin films via co-sputtering from Cu and Ni targets to catalyze graphene chemical vapor deposition. The alloy morphology, composition, and microstructure were characterized via scanning electron microscopy (SEM), energy dispersive x-ray spectroscopy (EDS), and X-ray diffraction (XRD), respectively. Subsequently, the Cu_xNi_1−x alloy thin films were used to grow graphene in a CH₄-Ar-H₂ ambient at atmospheric pressure. The underlying rationale is to adjust the Cu_xNi_1−x composition to control the graphene. Energy dispersive x-ray spectroscopy (EDS) analysis revealed that a continuous gradient of Cu_xNi_1−x (25 at. % < x < 83 at.%) was initially achieved across the 100 mm diameter substrate (~0.9%/mm composition gradient). The XRD spectra confirmed a solid solution was realized and the face-centered cubic lattice parameter varied from ~3.52 to 3.58 $\dot{\mathrm{A}}$, consistent with the measured composition gradient, assuming Vegard’s law. Optical microscopy and Raman analysis of the graphene layers suggest single layer growth occurs with x > 69 at.%, bilayer growth dominates from 48 at.% < x < 69 at.%, and multilayer (≥3) growth occurs for x < 48 at.%, where x is the Cu concentration. Finally, a large area of bi-layer graphene was grown via a Cu_xNi_1−x catalyst with optimized catalyst composition and growth temperature. Full article

Platinum is a main catalyst for the electroreduction of oxygen, a reaction of primary importance to the technology of low-temperature fuel cells. Due to the high cost of platinum, there is a need to significantly lower its loadings at interfaces. However, then O₂-reduction often proceeds at a less positive potential, and produces higher amounts of undesirable H₂O₂-intermediate. Hybrid supports, which utilize metal oxides (e.g., CeO₂, WO₃, Ta₂O₅, Nb₂O₅, and ZrO₂), stabilize Pt and carbon nanostructures and diminish their corrosion while exhibiting high activity toward the four-electron (most efficient) reduction in oxygen. Porosity of carbon supports facilitates dispersion and stability of Pt nanoparticles. Alternatively, the Pt-based bi- and multi-metallic catalysts, including PtM alloys or M-core/Pt-shell nanostructures, where M stands for certain transition metals (e.g., Au, Co, Cu, Ni, and Fe), can be considered. The catalytic efficiency depends on geometric (decrease in Pt–Pt bond distances) and electronic (increase in d-electron vacancy in Pt) factors, in addition to possible metal–support interactions and interfacial structural changes affecting adsorption and activation of O₂-molecules. Despite the stabilization of carbons, doping with heteroatoms, such as sulfur, nitrogen, phosphorus, and boron results in the formation of catalytically active centers. Thus, the useful catalysts are likely to be multi-component and multi-functional. Full article

We applied geochemical (ICP-MS, WD-XRF, GFAAS, and AMA 254) and mineralogical (EPMA) studies of 137 samples to ore mineralization from Middle-Triassic sediment-hosted Zn-Pb (Mississippi Valley-type MVT) and Lower Zechstein sediment-hosted stratiform (SSC) Cu-Ag (Kupferschiefer-type) deposits in Poland. They contain a number of trace elements which are not recovered during the ore processing. Only Cu, Ag, Pb, Ni, Re, Se, Au, and PGE are extracted from Cu-Ag deposits while Zn and Pb are the only elements produced from Zn-Pb deposits. Zn-Pb deposits contain Cd, Ag, Ga, and Ba in slightly elevated concentrations and have potential to be mineral resources. This applies to a lesser extent to other trace elements (Bi, As, Hf, Tl, Sb, Se, and Re). However, only Cd and Ag show high enrichment factors indicative of potential for recovery. The bulk-rock analyses reveal strong correlations between Zn and Cd and Se, As and Mo, and weaker correlations between Ag and Cd, as well as Ga and Zn. Electron microprobe analyses of sphalerite revealed high concentrations of Cd (≤2.6 wt%) and Ag (≤3300 ppm). Zn-Pb deposits have fairly significant estimated resources of Ga and Sc (>1000 tons) and Cd (>10,000 tons). The Cu-Ag deposits have element signatures characterized by high values of Co, V, Ni, and Mo and much lower of Bi, As, Cd, Hg, Mo, Sb, and Tl. Bulk-rock analyses show strong correlations between Se and V; As and Co; Bi and Re; and weaker correlations between, for example, Cu and Mo; V, Ni, Ag and Mo; and Ni, V, and Co and Ni. The EPMA determinations reveal strong enrichments of Ag in Cu sulfides (geerite ≤ 10.1 wt %, chalcocite ≤ 6.28 wt %, bornite ≤ 3.29 wt %, djurleite ≤ 9080 ppm, yarrowite ≤ 6614 ppm, and digenite ≤ 3545 ppm). Silver minerals and alloys, as well as the native Ag and Au, were recorded in the Cu-Ag ores. Large resources of Co, V, and Ni (>100,000 tons) and Sc and Mo (>10,000 tons) are notable in Cu-Ag deposits. A number of trace elements, classified as critical for the economy of the European Union, including Ga and Ba (to a lesser extent Hf, Nb, and Sc) in Zn-Pb deposits, and Co and V in the Cu-Ag deposits, may eventually be recovered in the future from the studied deposits if proper ore-processing circuits and increasing demand are favorable. Full article

In the paper, the results of an investigation into trace elements found in slag sulfides from 14 archaeological Bronze Age settlements of the Cis-Urals, Trans-Urals, and North and Central Kazakhstan are presented. The study used Cu-(Fe)-sulfides as indicator minerals. Cu-(Fe)-S minerals in slags are primarily represented by covellite and chalcocite, as well as by rarer bornite and single chalcopyrite grains. Slag sulfides formed relic clasts and neogenic droplets of different shapes and sizes. Supergenic ores in the Bronze Age in Urals and Kazakhstan played a significant role in the mineralogical raw material base. In sulfides, the main indicator elements, Fe, Co, Ni, As, Se, Te, Sb, Ag, Pb, and Bi, are important markers of copper deposit types. Sulfides from olivine Cr-rich spinel containing slags of Ustye, Turganik are characterized by As-Co-Ni high contents and confined to copper deposits in ultramafic rocks. Olivine sulfide-containing slags from Kamenny Ambar, Konoplyanka and Sarlybay 3 are characterized by Co-Se-Te assemblage and confined to mafic rocks. Glassy sulfide-containing slags from Katzbakh 6, Turganik, Ordynsky Ovrag, Ivanovskoe, Tokskoe, Bulanovskoe 2, Kuzminkovskoe 2, Pokrovskoe, Rodnikovoe, and Taldysay are characterized by Ag-Pb-(Ba)-(Bi) assemblage and confined to cupriferous sandstone deposits. High As, Sb, Sn, and Ba contents found in slags can be seen as indicators of alloying or flux components in primary copper smelting. These include samples from Ustye, Katzbakh 6, Rodnikovoe, and Taldysay sites, where high Ba and As slag contents are identified. The compilation of a database with a broad sample of sulfide compositions from Bronze Age slags and mines in the Urals and Kazakhstan will permit the further identification of ore types and raw materials associated with a particular deposit. Full article

Controlling the amorphous or crystalline state of multinary Cr-Mn-Fe-Co-Ni alloy nanoparticles with sizes in the range between ~1.7 nm and ~4.8 nm is achieved using three processing routes. Direct current sputtering from an alloy target in the ionic liquid 1-butyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide leads to amorphous nanoparticles as observed by high-resolution transmission electron microscopy. Crystalline nanoparticles can be achieved in situ in a transmission electron microscope by exposure to an electron beam, ex situ by heating in vacuum, or directly during synthesis by using a high-power impulse magnetron sputtering process. Growth of the nanoparticles with respect to the amorphous particles was observed. Furthermore, the crystal structure can be manipulated by the processing conditions. For example, a body-centered cubic structure is formed during in situ electron beam crystallization while longer ex situ annealing induces a face-centered cubic structure. Full article