Search Results (447)

A multi-parameter optimization-based design method for soil-mixing blades was proposed to address the issue of excessive straw residue in the seeding layer after maize straw incorporation. A discrete element model simulating the interaction between the soil-mixing blades, soil, and corn straw was established. The key structural parameters included the bending line angle (α), bending angle (β), side angle (δ), tangential edge height (h), and bending radius (r); the straw burial rate (Y₁) and straw percentage in the seeding layer (Y₂) were selected as evaluation indicators. Single-factor experiments determined the significance level (p < 0.05) and the parameter range. A Box–Behnken response surface design, combined with analysis of variance (ANOVA), was employed to elucidate the influence patterns of the structural parameters and their interactions regarding straw burial performance. Multi-objective optimization yielded an optimal parameter combination: α = 55°, β = 100.01°, δ = 130°, h = 40.05 mm, and r = 28.67 mm. The simulation results demonstrated that this configuration achieved a Y₁ of 96.04% and reduced Y₂ to 35.25%. Field validation tests recorded Y₁ and Y₂ values of 96.54% and 34.13%, respectively. This study quantitatively elucidated the relationship between soil-mixing blade parameters and straw spatial distribution, providing a theoretical foundation for optimizing straw incorporation equipment. Full article

Hot water extraction (HE), enzyme-assisted hot water extraction (EAHE), ultrasonic-assisted extraction with NADES (UAE-NADES) and ultrasonic-assisted extraction with NADES and enzyme pretreatment (UAE-NADES-E) were employed to extract polysaccharides from Peucedani Decursivi Radix (PDR) and their structures were characterized for the first time. UAE-NADES-E was found to be the most effective extraction method, and the extraction process was optimized by Box–Behnken design (BBD)-response surface methodology (RSM) experiments. The optimal extraction process was determined by using a NADES system with a molar ratio of betaine to 1,3-butanediol of 1:3, a water content of 30%, a liquid/solid ratio of 40:1 mL/g, an ultrasound time of 30 min, an ultrasound temperature of 45 °C and an alcohol precipitation time of 6 h; the polysaccharide extraction yield reached 19.93%. Further, the structures of polysaccharides from PDR extracted by the above four methods were characterized by FT-IR, SEM, gel and anion-exchange chromatography. Eight monosaccharides were detected in the PDR polysaccharides extracted by the four methods. The PDR polysaccharides extracted by the UAE-NADES-E method had lower molecular weights compared with those extracted by the other methods. Moreover, the PDR polysaccharides exhibited obvious antioxidant activity, as revealed by DPPH, ABTS+ and hydroxyl radical scavenging experiments, meaning they have the potential to be developed as natural antioxidants. Full article

Aiming at the unstable filling effect under high-speed operating conditions of the maize mechanical precision metering device, which easily causes the problem of leakage and multiple filling, a novel filling method was proposed to limit the number of seeds accumulation in front of the filling port by a composite seeding tray and improve the filling effect for single-seed. Meanwhile, a quantitative precision filling seed-metering device for maize was presented. The structural parameter design of the key components was completed, and the principle of improving the seed-filling effect was analyzed and elucidated. The optimal type of grooved teeth for the composite seeding tray was selected, and a Box–Behnken orthogonal optimization experiment was conducted using EDEM simulation. The high-speed seed-metering performance optimization results were validated through a platformed performance experiment. The results indicated that the seed-metering device had higher seed supply capacity, better seed-filling effect, and superior seed-metering performance under the type A grooved teeth condition. When the opening height of the seed barrier was 19.4 mm, the depth of the grooved teeth was 1.2 mm, and the operating speed was 10.7 km·h⁻¹, the seed-metering performance was optimal. The passing, repetitive, and miss rates were 95.1%, 1.6%, and 3.3%, respectively. When the operating speed was 8–14 km·h⁻¹, the passing rate of the seed-metering device was higher than 94.1%, the repetitive rate was lower than 2.3%, and the miss rate was lower than 3.7%. This work provides a reference for enhancing the seed-filling effect of mechanical precision metering devices under high-speed operating conditions. Full article

In this study, an efficient and cost-effective nanocomposite material based on Opuntia ficus indica (cactus) powder modified with iron oxide nanoparticles was developed as an adsorbent for the removal of methylene blue (MB), a common water pollutant. The nanocomposite was synthesized through the co-precipitation method of Fe²⁺ and Fe³⁺ ions and characterized using Fourier-transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM) coupled with energy-dispersive X-ray spectroscopy (EDS) and thermogravimetric analysis (TGA). Batch adsorption experiments were conducted over 24 h, varying different operational conditions, such as pH, temperature and initial pollutant concentration. Furthermore, a Box–Behnken design was employed to develop an empirical model for predicting removal efficiency and optimizing the adsorption conditions. The effects of adsorption variables including contact time (1–60 min), initial MB concentration (20–100 mg/L), pH (2–12), adsorbent dosage (2–6 g/L) and temperature (25–55 °C) on the removal capacity were examined. Under optimal conditions, the maximum removal efficiency of MB reached approximately 96%, with a maximum adsorption capacity of 174 mg/g, as predicted by the Langmuir model. The synthesized cactus/iron oxide nanocomposite demonstrated significant potential as an adsorbent for treating MB-contaminated water. Full article

Considering the complexity of laser cutting technology, and difficulties and limitations when applying traditional multi-criteria decision-making (MCDM) methods, this study proposes a fuzzy MCDM methodology for the analysis of the fibre laser cutting process, assessment of alternative cutting conditions and selection of favourable cutting conditions. The experiment in fibre laser cutting of mild steel was based on a Box–Behnken design by considering three input parameters (focus position, cutting speed and oxygen pressure) and four relevant criteria for the assessment of cutting conditions (kerf width on a straight and curved cut, surface roughness and surface productivity). The proposed fuzzy MCDM methodology makes use of expert knowledge and experimental data for criteria evaluation and decision matrix development, respectively, while three fuzzy MCDM methods (fuzzy TOPSIS, fuzzy WASPAS and fuzzy ARAS) were used to determine the complete ranking of alternatives. Kendall’s tau-b and Spearman’s rho correlation tests were applied to compare the obtained ranking lists, while the stability of the ranking was assessed with the application of the Monte Carlo simulation. Finally, to approximate the fuzzy decision-making rule, a second-order model was developed to reveal the significance of process parameters and identify favourable laser cutting conditions. Full article

In the silk production process, cocoons from Bombyx mori worm are degummed and separated from their components. This step generates large residual quantities of an aqueous solution containing various chemical substances, including sericin—a protein that, when discarded improperly, negatively impacts the environment. Sodium bicarbonate and coconut soap are commonly used in the degumming process. The phosphates in the soap and the sodium bicarbonate increase the biological oxygen demand (BOD) and chemical oxygen demand (COD), leading to water contamination. In this study, a Box–Behnken experimental design was used to maximize the extraction of sericin through a conventional extraction under chemical-free conditions. From a total of 45 experiments, the optimal extraction conditions were identified as a solid-to-liquid ratio of 1:20 w/v, a temperature of 120 °C, and 90 min of extraction time. Sericin yields ranged from 9% to 18%. Infrared spectroscopic characterization of the extracted sericin confirmed the presence of protein-specific functional groups and common interactions associated with β-sheet structures. Fractions of high molecular weight (50 kDa to 200 kDa), identified by means of Sodium dodecyl sulfate–polyacrylamide gel electrophoresis (SDS-PAGE) analysis, demonstrate the potential functionality of extracted sericin for the development of biopolymer films useful in biomedical and food industry applications. The optimized methodology is a good alternative to recycle the waste of sericulture chain for obtaining extracts enriched in sericin, as well as to promote the mechanization of artisanal production processes. Full article

To achieve efficient prediction and optimization of the energy consumption of ship central cooling systems, this paper first constructed and validated a high-precision multi-physical domain simulation model of the ship central cooling system based on fluid heat transfer principles and the physical network method. Then, simulation experiments were designed using the Box–Behnken design (BBD) method to study the effects of five key parameters—main engine power, seawater temperature, seawater pump speed, low-temperature fresh water three-way valve opening, and low-temperature fresh water flow rate—on system energy consumption. Based on the simulation data, an energy consumption prediction model was constructed using response surface methodology (RSM). This prediction model exhibited excellent goodness of fit and prediction ability (coefficient of determination R² = 0.9688, adjusted R²_adj = 0.9438, predicted R²_pred = 0.8752), with a maximum relative error of only 1.2% compared to the simulation data, confirming its high accuracy. Sensitivity analysis based on this prediction model indicated that main engine power, seawater pump speed, seawater temperature, and three-way valve opening were the dominant single factors affecting energy consumption. Further analysis revealed a significant interaction between main engine power and seawater pump speed. This interaction resulted in non-linear changes in system energy consumption, which were particularly prominent under operating conditions such as high power. This study provides an accurate prediction model and theoretical guidance on the influence patterns of key parameters for the simulation-driven design, operational optimization, and energy saving of ship central cooling systems. Full article

2,3,5-Trimethylpyrazine (TMP) is an alkyl pyrazine with broad application prospects in the fields of food additives and medicine. L-threonine-3-dehydrogenase (TDH) is a key enzyme in the biosynthesis pathway of TMP. To explore the efficient and environmentally friendly production method of TMP, we constructed recombinant strains overexpressing the BlTDH gene and its mutant BlTDH (N157A) using Bacillus licheniformis YC7. The TMP yield of recombinant strains with pHT01-BlTDH (N157A) reached 15.35 ± 1.51 mg/L, which was significantly higher than that of strains with pHT01-BlTDH (9.86 ± 1.24 mg/L) and strains with vector pHT01 (2.35 ± 0.58 mg/L). To further increase the TMP yield of strain YC7/pHT01-BlTDH (N157A), the fermentation process was optimized by single-factor experiments, and the response surface test was conducted using the Box–Behnken design. The results revealed that the substrate ratio, IPTG concentration and fermentation time had significant effects on the yield of TMP, and the degree of influence was substrate ratio > fermentation time > IPTG concentration. The optimization results of response surface indicated that the optimal fermentation conditions were as follows: substrate ratio of 1:2, IPTG concentration of 1.0 mM, and fermentation time of 4 d. Under these conditions, the TMP yield reached 44.52 ± 0.21 mg/L, which was around 0.005 mg/L different from the predicted value (45.515 mg/L), and increased by 29.17 mg/L compared with the initial condition. The optimization of fermentation conditions significantly increased the yield of TMP produced by recombinant strains, which provided a theoretical basis and strain resources for industrial production of TMP. Full article

Bacterial cellulose (BC), an extracellular polysaccharide synthesized by various bacterial strains. It exhibits high tensile strength, water retention, crystallinity, and biocompatibility, making it valuable in biomedical, cosmetic, food, textile, and paper industries. This study examined the effects of six carbon sources on BC production by Komagataeibacter sucrofermentans, identifying fructose as the most effective. A Box–Behnken experimental design was employed to investigate the effects of three variables (fructose concentration, temperature, and cultivation time) on cellulose yield. The optimized cultivation conditions were: fructose concentration of 227.5 g/L, temperature of 28.0 °C, and cultivation time of 295 h, resulting in a BC yield of 63.07 ± 2.91 g/L. Subsequently, BC’s potential as a bacteriophage carrier was assessed. Escherichia coli phage T4 and Staphylococcus aureus phage vB_SauS_CS1 (CS1) were immobilized within BC hydrogels, and their antibacterial activities were assessed through in vitro experiments. These findings suggest BC’s promise as a phage delivery platform for biomedical applications. Full article

Many research studies have looked at process characteristics to improve color choices and create more simulation-accurate models. This research evaluated the processing factors speed (Sp), temperature (T), and feed rate (FRate) and employed two response surface techniques, the three-level full-factorial design (3LFFD) and Box–Behnken design (BBD), to optimize uniform processing settings. An experimental approach was employed to optimize process parameters while holding all other variables constant. The Design Expert software enabled the creation of statistical and numerical optimization models, as well as simulated regression models, to find the optimal tristimulus color values with minimal color variance (dE*). The three examined parameters significantly affected the color parameters dL*, da*, and db*, and specific mechanical energy (SME) based on the analysis of variance (ANOVA). In addition, SME was calculated for the experimental trials. A decrease in SME was found as the FRate increased. The collected data were analyzed to determine pigment dispersion using scanning electron microscopy (SEM) as well as micro-CT (MCT) scanner images. Regarding the BBD, the processing conditions revealed a minimum deviation of 0.26 but a maximum design desirability appeal of 87%. The three-level full-factorial design (3LFFD) revealed a maximum desirability of 77% and a minimum acceptable color variation (dE*) of 0.25. Therefore, BBD had a marginally superior performance. These results demonstrate that the processing parameters have a significant impact on the output quality, including reducing variation, improving color consistency, minimizing waste, and promoting sustainable production. This study found that both sets of process parameters were statistically significant after comparing the two designs. However, BBD is the preferred design for the selection needed and offers better outcomes in future experiments. Full article

Silkworm excrement, a byproduct of the sericulture industry, is rich in organic compounds and presents a sustainable substrate for enzyme production. This study investigates the potential of silkworm excrement as a substrate for pectinase production using Aspergillus niger submerged fermentation. Single-factor experiments and a Box–Behnken Design (BBD) were employed to identify and optimize the key medium components and their interactions. Results indicated that the optimal concentrations for maximum pectinase activity were CaCl₂ at 0.437 g/L, orange peel powder at 4.223 g/L, (NH₄)₂SO₄ at 15.761 g/L, and bran at 33.590 g/L. The optimized conditions achieved a pectinase activity of 20.505 U/mL, validating the robustness of the RSM model. This approach not only maximizes enzyme activity but also presents a sustainable and cost-effective method for utilizing a byproduct in the sericulture industry, aligning with principles of circular economy and waste minimization. Full article

This study aimed to design and optimize an edible antimicrobial film incorporating thermally modified starches using a systematic experimental approach. A comprehensive analysis of six starch types—both native and dry heat–modified—was conducted to evaluate their gelatinization clarity, freeze–thaw stability, microstructure (CLSM), and in vitro digestibility. Corn and cassava starches were selected as optimal components based on their physicochemical performance. A series of single-factor experiments and a Box–Behnken design were employed to assess the influence of starch concentration, gelatinization time, glycerol, and chitosan content on film properties including tensile strength, elongation at break, water vapor permeability (WVP), and transparency. The optimized formulation (5.0% starch, 28.2 min gelatinization, 2.6% glycerol, 1.4% chitosan) yielded a transparent (77.64%), mechanically stable (10.92 MPa tensile strength; 50.0% elongation), and moisture-resistant film. Structural and thermal analyses (SEM, AFM, DSC, TGA) confirmed the film’s homogeneity and stability. Furthermore, the film exhibited moderate antioxidant activity and antibacterial efficacy against Escherichia coli and Staphylococcus aureus. These findings demonstrate the feasibility of using dry heat–modified Kazakhstani starches to develop sustainable antimicrobial packaging materials. However, further studies are needed to explore sensory attributes, long-term storage performance, and compatibility with different food matrices. Full article

Pig slurry (PS) and wine vinasse (WV) pose environmental risks if not properly managed. Their composition makes them suitable for anaerobic co-digestion (AcoD), enhancing biomethane production and improving organic matter degradation efficiency. This research applies an innovative Design of Experiments (DoE) approach—specifically the Box–Behnken design (BBD)—to systematically optimize the AcoD process, surpassing traditional single-factor methods by efficiently evaluating the interactions. Variables such as temperature (35 °C, 52.5 °C, 70 °C), substrate ratio (25PS:75WV, 50PS:50WV, 75PS:25WV) and pH (7, 7.5, 8) were tested using a Box–Behnken design which studied the correlations between the experimental data and the model. In fact, the results showed that temperature, ratio, and their interaction significantly influenced biomethane production, being the pH the factor with the least influence on the response. Optimal conditions—pH of 8, temperature of 35 °C and a 50:50 substrate ratio—achieved a biomethane yield of 487.94 CH₄/gVS (Volatile Solids). These results demonstrate the effectiveness of the DoE methodology in maximizing biomethane production and represent a significant advancement in valorizing wastes from pig farms and wineries, promoting a circular and sustainable economy. Full article

The increasing demand for industrial enzymes calls for cost-effective and sustainable production strategies. This study investigates the potential of industrial wastewater as an alternative fermentation medium for enzyme synthesis, aligning with the principles of the circular bioeconomy. Four wastewater types from Québec, Canada—beverage wastewater (BW), pulp and paper mill activated sludge (PPMS), food industry wastewater (FIW), and starch industry wastewater (SIW)—were evaluated for their potential to support protease, amylase, and lipase production using Bacillus licheniformis, Bacillus amyloliquefaciens, and Bacillus megaterium. Initial screening identified SIW as optimal for amylase production with B. amyloliquefaciens, and PPMS for protease production with B. megaterium. Optimization using the Box–Behnken design was then performed, followed by scale-up experiments in 5 L bioreactors. B. amyloliquefaciens achieved 5.73 ± 0.01 U/mL of amylase at 48 h under 40 g/L total solids, 30 °C, and a 2% inoculum size, while B. megaterium produced the highest protease of 55.41 ± 3.54 U/mL at 24 h. Lipase production remained negligible across all media and strains. These findings demonstrate the feasibility of the potential of wastewater-based enzyme production, reducing reliance on expensive synthetic substrates, mitigating environmental burdens, and contributing to the transition to a circular bioeconomy. Full article

The microencapsulation of bioactive compounds from rapeseed oil using sodium alginate, in the presence and absence of an ultrasonic (US) field, is reported. A Box–Behnken experimental design is used to investigate the influence of process parameters on the microencapsulation yield; then, the response surface methodology is applied, to find their values ensuring its optimum yield. The operating parameters investigated are the ratio of sodium alginate to rapeseed oil, the microencapsulation time and the concentration of the calcium chloride solution. The US bath was used at its nominal power, and the microencapsulation temperature was kept at 20 °C, with a thermostat, for all experiments. A detailed study on the comparison of the two microencapsulation techniques (in the presence and absence of the US field) was carried out. Good results were obtained in the presence of the US field for optimal conditions, when the microencapsulation yield was 90.25 ± 0.02%, higher than the microencapsulation process performed in the absence of the US field, 87.11 ± 0.02%. The results also showed that the use of the US field (optimal conditions) led to an increase in encapsulation efficiency, total phenolic content and antioxidant capacity (76.56 ± 0.02%, 324.85 ± 0.01 mg GAE/g and 57.05 ± 0.12 mg/mL). The physicochemical description of microcapsules was performed using modern characterization methods. These results indicate that by increasing the microencapsulation yield of bioactive compounds through sonication, the process aims to achieve a uniform size distribution of microcapsules. Full article